Linen Washing Machine is automatic machine , just have one function: cloth washing. Linen Washing Machine usually use together with TL hydro extractor for dehydration and series industrial drying machine . The linen machine adopts horizontal and drum-type structure. Linen mc has advantages of new pattern, reasonable structure, easy operation and long-life service.
Working instruction of Linen Washing MachineLinen Pre-Treatment Process
Buyer
Abc buyer .
Ref #
Linen mc.
Style
Men’s short sleeve b/d collar shirt.
Quantity
Follow the order sheet , plus/ minus quantity = 5 %.
Delivery
T.b.c
Fabric
65%linen 35% cotton. (solid & print)
Inter lining
Paper fused at collar,band & front placket.
Main label
Spring field att at yoke inside 2 cm below fm band edge (4 side sts) .
Size
With in main label .
Fit label
“ regular fit ” att at 5 mm below from main label.
3 cm rolling with 3 cm pointed facing.( as sample). Emb at left chest.(as worn).
Back
2 pleat at back. Pleat depth 5mm.( as sample).
Yoke
Double.
Pocket
N/a.
Working instruction of Linen Washing Machine 1
Short sleeve
3 cm width 5mm welted kansai b4 side seam.
Lower
2.5 cm rolling. ( as sample).
Hem
6 mm tail btm .
Pack
Stand up pack.
Neck board
Use.
Collar insert
Use.
Butter fly
Use.
Clip
4 pcs metal clip (logo).
Pin
N/a .
Tissue
Use –2 pcs .
Back board size.
1 pce.
Folding size
Tbc.
Cuff presentation
Show.
Demirilization
Invatex CRA=0.5 g/l
Invatex CS=0.5g/l
80OCX10`
Albafluid –C=1.0 g/l
Invatex CRA=0.6 /l
Amplex DS=05 g/l
Albaflow JET=0.05 g/l
Reduzin OS=1.0 g/l
NaOH=2.5 g/l
H2O2= 8.0 g/l
980CX20`
Shrinkage:
Knitted fabric tends to change dimensions in length and width after being taken off the machine. The more favorable conditions for fabric’s relaxation provided during washing. Change of dimensions after knitting can create major problem in garments and fabrics especially. Those produce from hydrophilic fibers such as wool and cotton. Knitting from
Thermoplastic fiber and synthetic fibers such as nylon and polyester can be heat set to shape or to dimensions that are retained unless the setting conditions are exceeded during washing and wearing.
Alkylphenols (APs) and Alkylphenol Ethoxylates (APEOs)
Alkylphenol Ethoxylates are considered to be harmful and toxic to the environment and possible endocrine disrupters. The most common usage is in detergent products and emulsifying agents. The second most common use is in textile processing (in particular with fibres such as linen and silk, whose naturally occurring gums and resins make them difficult to wet out) where it is used in various textiles auxiliaries including wetting agents and in the manufacture of water based pigment pastes to improve pigment dispersion.
The use of APs and APEOs specifically containing Octyl Phenols (OP) & Nonylphenols is restricted in all areas of David Howard production.
Nonylphenol Ethoxylate (NPEO), Octylphenol and their Ethoxylates (Alkyl Ethoxylates)
David Howard do not accept the use of any of the above chemicals in the production or processing of our goods.
APPEARANCE AFTER WASH
This method has been developed as there are no national or international standards based on this method at the present time.
SCOPE
To determine the degree of appearance retention after machine washing.
PRINCIPLE
A finished/completed garment is washed and assessed against an unwashed garment for deterioration in appearance.
APPARATUS
Automatic washing machine as specified in BS EN 26330:1994
Commercially available detergent
Grey scales for assessing change in colour as BS EN 20105 A2
Veri-vide light cabinet (or equivalent) with lectern
Drying facilities as applicable to garment care label, flat or hang or tumble dryer as specified in BS EN 26330:1994
CONDITIONING & TESTING ATMOSPHERE
It is not necessary to condition samples nor carry out the testing or assessment in a standard atmosphere. Ordinary room conditions are satisfactory provided the correct procedure is followed.
TEST SPECIMENS
Minimum of two finished/complete garments
PROCEDURE
Make wash load up to 2kg
Place one garment in the washing machine
Add detergent, sufficient to give 3cm running suds and sodium perborate (ECE detergent to be used at a ratio of 4:1 with sodium perborate).
Run the machine (select programme to match garment care label).
Dry according the garment care label instructions
Compare the washed specimen with the unwashed duplicate in the light cabinet under artificial daylight D65.
RESULTS
Assess garment for cross staining using grey scales
Assess garment for shade change using grey scales
Assess the appearance of the garment for the following areas:
Creasing of Garment
(If creasing is evident, iron to care label and re-assess garment)
Differential Shrinkage within garment
Distortion of garment around attached components (e.g. Zips)
Distortion of garment around embelishment (e.g. Embroidery)
Deterioration of trims
Breakage or distortion of seams
Skewing of the garment
Overall appearance of the garment – Satisfactory or Unsatisfactory
REPORT
Grades for Cross Staining & Colour Loss
Visual observations on change in garment appearance as outlined above.
Special instruction of Linen Washing Machine
Wash : gmts wash with softner.
iron : no iron only steam.
lining colour : white.
inter lining art no : 6050 for collar, band & f/plkt facing. (s/cut) .
s.p.i – 12/13.
contrast : printed contrast fab use at collar b/d loop & inside band.
Edge stitch at collar joint, band joint,collar b/d loop & f/plkt faching.
5mm top sts at collar,f/shoulder & back yoke.
6 mm frence seam at armhole .
btn st colour: contrast.
Side seam feed of the arm both side at front, st to st gap 6mm .
Hole measurement: neck seam to 1st hole 5.5 cm restof hole 9.5 cm .
btn att thread cross & lock stc.
collar point – 6 cm.
collar height – 4 cm.
band height – 3 cm.
collar space – 1 cm.
collar spread – 7 cm.
hang tag & fitting tag att. At body 1st btn with string .
round size sticker att. At poly top (l.h.s)1″ fm edge & bottom (r.h.s) 1″ fm edge . ffff
long size sticker : inside of collar insert of linen washing machine
Auto knit fabrics Ltd. is a knit composite textile industry. In the industry the raw materials used for production. Price of grey fabrics depends upon the price of yam and the making charge of the fabric. For an example, in case of 30’s spun cotton yam, the price of yam is $3/kg and for single jersey fabric the knitting chare is $.18. so the price of single jersey fabric is $3.18/kg. Examples of raw materials are:
Yam
Grey fabrics
Dyes
Chemicals.
YARN:
Following types of yams are used to knit fabrics:
Cotton
Viscose
Polyester
CVC
PC
GREY FABRICS:
Following types of gray fabrics are dyed:
Single jersey
Single Jersey with lycra
Interlock
Lacoste
Yam dyed fabric
Rib
Rib with lycra
1Xl rib
2X2 rib
Collar and cuff
Sources:The required yams are supplied from Auto Spinning Mills Ltd and the required grey fabrics are produced in the industry
DYES:
The following dyes are used
Reactive dyes
Disperse dyes.
FOR COTTON:Name of Dyes
Cibacron Black W-HF
Cibacron Blue FN-R
Cibacron Navy WBT
Cibacron Orange FNR
Cibacron Red FNR
Cibacron Red FN-3G
Cibacron Yellow F-4G
Cibacron Yellow FN-2R
Livafix Blue CA Gran
Livafix Red CA Gran
Livafix Yellow CA Gran
Remazol Black A Gran
Remazol Black B Gran
Remazol Red RB
Remazol Yellow 3RS Gran
Remazol Brill Blue
Remazol Red RR
Remazol. Yellow RR
Reactive Deep Black N 150%
FOR POLYESTER:Name of Dyes:-
Terasil Black SRL-01
Terasil Black W-NS
Terasil Blue BGE-01
Terasil Navy GRL-C
Terasil Red W4BS
Terasil Red WBF
Terasil Yellow W-4G
Terasil Yellow W-6GS
Terasil Blue BGE -01
Terasil Blue WB-LS
Basic Chemicals:-
Acetic Acid
Oxalic Acid
Soda Ash
Sodium Hypo, chloride
Sulphuric Acid
Bleaching Agent
Hydrogen peroxide 50%
Salt / Electrolytes:-
Glubar salt
Refined Salt
Caustic Soda
Caustic Soda Pearl
Detergent & Scouring Agent:-
Foryl JA
Solpon 1400
3.Kieralon Jet B
Antifoaming / PenetTating Agent:-
Cibaflow Jet
Cibaflow C
Antifoam TC
4.Ffirnasol NF
Anti creasing Agent:-
Ciba fluid P
Ciba fluid C
Primasol Jet
Peroxide Stabiliser:-
Lavatex
Prestozen PL
Stabilol P
Tinoclarito G-100
Sequestering Agent:-
Ladjqueast 1097
Dekol SM
Siffix AKLiq
Peroxide Killer:-
Invatex PC
Lorinol PK
Basopal PK
Reactive Fixing Agent:-
Cibafix Eco
Tinofix FRD
Cycianon E
Mercerizing Wetting Agent:-
Mercerol QWLF
Leophen MC
After Sopping Agent:-
Cibapor R Liq
Sandopour RSK
Geiclean AW
Enzyme Finishing Agent:- ffff
Bio polish AL
Optical Brightener for Cotton:-
Uvitex BBT
Uvitex CIDN
Uvitex BHV
Optical Brightener for Polyester:-
Ultraphore BN Liq
Uvitex BHT Total
Ultraphore SFG Liq
Ultraphore SFR
Leveling gent for polyester:-
Baso Jet PEL
Osimol ROL
Uniperol EL
Protc-Gal DP505
Decolourant For Effluent Treatment:-
Colfloc RD
SOURCES: Swiss Color, BASF, Dye star, Clan’ant, pacific, Matex, Oasis, Impo Color etc.
PRICE: not provided
REMARKS:
AUTO KNIT FABRICS Ltd. uses the best quality and examples of raw materials. It -produces fabric from the best quality yam. They use the best quality dyes as compare to price.
More Examples of Raw Materials
Gatifloxacin
Cephradine
Iron(111)hydroxide polymaltose Complex
Motelukast
Azithromycin
Calcium carbonate
Dexibuprofen
Ranitidine
Doxycycline Hcl
Erythromycin Ethyl Succinate
Ciprofloxacin
Aceclofenac
Sucrose
Nitazoxanide
Flupentixide
Melitracine
Domperidone meliate
Domperidone BP(Protix suspension)
A-Z (boron Citrate Blend)
Alu-Alu Foil for blister packing
PVC Film
Sucrose BP
Livoflaxacine Hemihydred
Amlodiprine Besylate
Cefixime Trihydrate(Comp)
Cefuroxime Axitile(Amourphous)
Ranitidine HCl
Betacarotene
Povidone K-30
Crose povidone
Ambroxol
ES-Omiprazole
Omiprazole
Matformin
Nitazoxanite
Cefixime Trihydrate
Omiprazole powder(Aspra plus)
Calcium carbonate
Caffeine
Erythromycin Ethyl Succinate
Cephradine BP
Ciprofloxacine HCl
Tramadol
Glipizide BP
Levosulbutamol Sulphate
Desloratadin
Azithromicine (micro)
Flupentixol
Melitracine
Doxycycline HCl
Fluconazole
Amoxycillin Trihydrate
Betacarotene
Povidone K-30
Crose Povidone
Inositol USP
Naproxen Sodium
Ketorolac
Flunarizine
Flucloxacillline
Amoxacilline Comp.
Directives
DISPERSE DYES: Certain Disperse dyes have been shown to cause sensitisation when in prolonged contact with skin. Please see Appendix 1 for a list of those which must not be used.
FORMALDEHYDE: When tested against BS EN 14184 Part 1 Method for Assessment of FREE Formaldehyde, fabrics and components for the following end uses must not exceed the limits indicated:
Underwear & Garments for children under 3 years of age Not Detected
Garments intended to be worn next to the skin for children
over 3 years of age 75ppm
Outerwear Garments for children over 3 years of age 300ppm
Auto does not require the testing of RELEASED Formaldehyde levels.
NONYLPHENOL, OCTYLPHENOL and their ETHOXYLATES (Alkyl Ethoxylates)
Auto Childrenswear does not accept the use of any of the above chemicals in the production or processing of any goods.
PH: The pH level of all finished fabrics must be in the range of 5.5 – 7.5 when used in Auto clothing.
ACID/ENZYME WASH: Where garments are to be subjected to an Acid/Enzyme wash, tolerances in wash level must be established prior to production.
PIGMENT DYE: All garments using Pigment Dyes must be assessed for suitability on an individual basis by the Fabric Technology Department.
The garment supplier must demonstrate that the required shade will meet Auto Childrenswear Colour Fastness requirements and Appearance After Wash PRIOR to accepting any order. See testing requirements.
PRINTS – ALLOVER: Dark Colours – Allover prints on cotton or cotton/elastane fabrics, woven or jersey, which contain dark colours should be reactive printed.
If Pigment Print is requested specifically for design purposes then it is the garment supplier’s responsibility to demonstrate that the level of colour being supplied will meet Auto colour fastness requirements PRIOR to production of bulk fabric.
Where applicable on outerwear garments, if pigment printing has been used, additional swing ticketing may be requested by the buying department.
Medium/Light Colours – Prints below 40% coverage may be pigment printed with compaction.
Any medium/light print with above 40% coverage where pigment printing may be appropriate must be approved by the Fabric Technology department at Auto prior to costing.
Clarification on shade class may be sought from the Fabric Technology Department.
N.B. Under no circumstances should buying teams be supplied with costings for allover pigment prints which do not meet the requirements outlined above. In the occurrence of this event the Supplier will be required to replace the order with reactive printing at their own cost.
SULPHUR DYES: Sulphur dyes can only be used on Auto Childrenswear product after discussing with the Fabric Technology department
The garment supplier must also demonstrate that the fabric which is being Sulphur Dyed will comply with Auto Childrenswear colour fastness requirements PRIOR to accepting any order.
STONEWASHING: Stonewashing must not be used in the processing of any fabrics or garments for children below 3 years of age.
When stonewashing garments:
Pockets and other orifices must be sewn closed before washing.
Pockets must be turned inside out and cleaned at final inspection.
All garments must be metal detected.
Due to the possibility that residue from the stonewashing process can set off the metal detector at the required setting, it is the suppliers responsibility to demonstrate to the relevant technologist that all stonewashed product is being processed in compliance with Auto requirements.
All the above processes must be recorded and the documentation must be available upon request.
Auto Textiles Ltd. is well concerned about the health & safety of its stakeholders as well as the legal and environmental regulations. Application of various dyes & chemicals is very essential in this trade. Auto Textiles Ltd. has formed chemical Policy for the storage, usage and transportation of dye & chemicals to ensure sound environment, health and safety as well as to comply with legal regulations…
Don’t forget Textile Chemical auxiliaries like wetting agents, dispersing agents, levelling agents, binders, anti static agents, fixing agents etc. which are often very important in order to comply with some of buyers Chemical Restrictions.
This policy should cover the followings-
Legal laws and regulations should be followed.
Safe & alternative chemical assessment and application should always be a higher priority.
All supporting documents (MSDS, TDS, Label, Hazard symbols) & certificates (RSL Declaration, APEO free certificate) should be collected from suppliers or manufacturers.
Operators & associated management people should be properly trained and aware about safe chemical handling, PPE (Personal Protective Equipment), storage, associated hazards and safety precautionary.
Training should be provided on PPE, MSDS & safe chemical handling and feedback from trainee should be communicated.
List of Chemicals Used in Textile Industry 1 for Fabric
HARD RUST SPOT—R.S-2( POWDER FORM USED ONLY FOR WHITE BODY)
D Rival—- As like soaf
Textile Chemical Compounds List of Hazardous &Corrosive Chemicals
Sl no.
Description of chemicals
01
Hydrogen peroxide (h2o2)
02
Acetic acid
03
Hydrochloric acid (hcl)
04
Sulphuric acid (h2so4)
05
Oxalic acid
06
Sodium hydro sulphite
07
Caustic soda
Conclusion
We should make update materials regularly. We should check the chemical quality regularly. We should test the chemical regular interval. We should have chemical handling procedure. We should have chemical purchase procedure.
For stenter padder tray, it needs minimum 80 liter liquor to dipping the fabric. For wet on dry application consider 90% pick up. So total liquor will be, 90% of fabric weight plus minimum padder tray liquor. Then calculate dosing of chemical.
For example
100 kg fabric needs 90 LTR liquor plus minimum padder tray liquor= 80 LTR,
So total liquor required= (90+80) LTR= 170 LTR
If the chemical dosage is 25 g/l, then total chemical will be 170*25/1000= 4.25 kg.
CHEMICAL EQUATION OF CONFIDENT ELECTRO-COAGULATION WASTE WATER TREATMENT SYSTEM
By inducing DC pulses in the Electrodes, the following reactions happen in the Electro-Coagulation system. There is no addition of any chemicals for the Coagulation.
THE ADVANTAGES OF THIS SYSTEM ARE AS FOLLOWS. 1. NO CHEMICAL COAGULANTS USED. 2. OPERATING COST IS VERY LESS. 3. EASY TO OPERATE AND MAINTAIN. 4. BOD AND COD REDUCED BY 60 – 70% 5. TDS AND HARDNESS NOT INCREASED. 6. COMBINED WITH PARTIAL BIOLOGICAL SYSTEM, COMPLIANCE OF ALL THE POLLUTION CONTROL NORMS ARE ACHIEVED.
Standard Chemical Name
Standard
Imacol C2G(Liq)
Standard
Cyclanon ECO
Standard
Cerafil STA
Standard
Tebefom OSL
Standard
Edunine SNL
Standard
Synowhite 4BK
Standard
Uvitex 2B
Standard
Leucophor BMB
Standard
Optavon SV
Standard
Kollasol CDA
Standard
Beizyme XDL
Standard
Felosan NOF
Standard
Rewin MRT4
Standard
Reduzin ABC
Standard
Setavin CO
Standard
Sodium Hydrosulphite
Standard
Acetic Acid (CH3COOH)
Standard
Hydrogen Peroxide (H2O2)
Standard
Glober Salt (Na2SO4)
Standard
Soda Ash (Na2Co3)
Standard
Oxalic Acid
Standard
Caustic Soda (NaOH)
Imacol C2G(Liq) Antimussol H2SN
Beavin BPA Beavin FA
Catalase BF Dekol SN
Ceranine HCS Rewine ACP
Delsoft CF-FLAKES Beizym UL
Ceranine KWL Ablosoft NCS
Drimagine E2R Stabilizer SOF
Alcamine CWS Jintexyme OEM
Jinfix SR Cerafil STA
Tebefom OSL Edunine SNL
Synowhite 4BK Uvitex 2B
Leucophor BMB Optavon SV
Kollasol CDA Beizyme XDL
Felosan NOF Rewin MRT4
Reduzin ABC Setavin CO
Sodium Hydrosulphite Sirrix 2UD
Sandopur RSK Cibafluid-C
Bactasol CA CHT Catles CS
Antimussol HTS Basosoft F-EUK
Cyclanon ECO Bactasol AP
Sandoclean PCLF Sandofix EC
Imacol C2G(Liq) Antimussol H2SN
Beavin BPA Beavin FA
Catalase BF Dekol SN
Ceranine HCS Rewine ACP
Delsoft CF-FLAKES Beizym UL
Ceranine KWL Ablosoft NCS
Drimagine E2R Stabilizer SOF
Alcamine CWS Jintexyme OEM
Jinfix SR Cerafil STA
Tebefom OSL Edunine SNL
Synowhite 4BK Uvitex 2B
Leucophor BMB Optavon SV
Kollasol CDA Beizyme XDL
Felosan NOF Rewin MRT4
Reduzin ABC Setavin CO
Sodium Hydrosulphite Sirrix 2UD
Sandopur RSK Cibafluid-C
Bactasol CA CHT Catles CS
Antimussol HTS Basosoft F-EUK
Cyclanon ECO Bactasol AP
Sandoclean PCLF Sandofix EC
Imacol C2G(Liq) Antimussol H2SN
Beavin BPA Beavin FA
Catalase BF Dekol SN
Ceranine HCS Rewine ACP
Delsoft CF-FLAKES Beizym UL
Ceranine KWL Ablosoft NCS
Drimagine E2R Stabilizer SOF
Alcamine CWS Jintexyme OEM
Jinfix SR Cerafil STA
Tebefom OSL Edunine SNL
Synowhite 4BK Uvitex 2B
Leucophor BMB Optavon SV
Kollasol CDA Beizyme XDL
Felosan NOF Rewin MRT4
Reduzin ABC Setavin CO
Sodium Hydrosulphite Sirrix 2UD
Sandopur RSK Cibafluid-C
Bactasol CA CHT Catles CS
Antimussol HTS Basosoft F-EUK
Cyclanon ECO Bactasol AP
Sandoclean PCLF Sandofix EC
Necessary standard requirement of dyes chemical for buyer garment Dye and wash orders.
Dear Sir’s,
Hope you are aware of that your company is supplying different laundry chemicals to us for quite sometime.
And now it is for your kind information that one of our most important buyer Has got some chemical restrictions which are not at all allowed and untolerable at any time In their washing purpose.
So, if any of your supplied chemical may identified as restricted for use by chemical Analysis department, then buer will charge a huge claim on both of us and they will Cancel our job nomination. Which will be subject of very big business loss for both us. And now sorry to say that we will definitely claim such loss on you by the court of law.
So, please take all necessary action required to avoid and to prevent such situation.
Best regards,
Mr. Rahaman
Managing Director
China Textile Ltd.
Acceptance Letter
To,
Oviesse Spa
Via Terraglio, 16
30174 blure, Venezia
Italy
STATEMENT OF ACCEPTANCE OF RESTRICTIONS
ON THE USE OF CHEMICALS
For textile, plastic, leather and metal products.
We would like to hereby confirm that our products named as L/C NUMBER 090FDFD4474C0 Invoice No. EFDDFERR68/11, in all their elements have been produced in compliance with the restrictions of our “ECO REQUIREMENTS”.
We also confirm that you will be entitled to check our products, by any method, at every stage of the production cycle.
You will be entitled to cancel your order or to send back the already delivered goods in case there was some evidence that the goods contain the chemical substances over the allowed limit foreseen by our “ECO REQUIREMENTS”.
You will be entitled to obtain from us Test Reports issued by the official appointed Institutes.
We will be responsible for any problem caused by the use of products in case they contain dangerous substances over the defined limits.
Best industrial washing machine is the most common operation during wet processing. A wet processed fabric goes several times in washing chamber. In woven fabric processing each machine having continuous washing ranges. But after few process no additional washing option for that an individual washing machine is required. After cold pad batch, peach finish fabric goes through an individual washing machine.
Chemical used by a best industrial washing machine
Water
Steam
Detergent
Compressed air
Best Industrial Washing Machine Specification
M/C Name: Ramisch Kleinewefers
M/C Speed: For dark shade = 25 – 30 m/min, For light shade = 40 – 60 m/min
Washing chamber = 6
All padder pressure = 2.5 bar
All compansator pressure = 3.5 bar
1st washing unit = 1 shower cylinder
2nd washing unit = 2 shower cylinder
Sketch Diagram of Washing Machine
Sketch Diagram
Flow diagram of Best Industrial Washing Machine
Fabric inlet
↓
J-Box
↓
Cold washing chamber – 1 (40) 400 L
↓
Washing chamber – 2 (90 / 100 ) 400 L
↓
Washing chamber – 3 (90 / 100 ) 400 L
↓
Washing chamber – 4 (90 / 100 ) 400 L
↓
Washing chamber – 5 (90 / 100 ) 400 L
↓
Cold washing chamber – 6 400
↓
Dryer
↓
J-Box
↓
Fabric outlet
Operational procedure of Best Industrial Washing Machine and Dryer
Fabric inlet of Best Industrial Washing Machine : Fabrics are directly feed into the inlet of washing machine. Where the fabric is passed over some free roller, guider & expander to ensure open width entry. Here there is a control panel to control fabric speed.
Fabric inlet
Washing chamber: Fabric passes through washing chamber where following works are performed:
Cold wash (1 & 6): In the first chamber & last chamber of washing cold wash is performed. Here temperature is around 30-40’c.Here padder pressure 2.5 bar.
Hot wash (2 – 5): After cold wash squeezing is occurred then the fabric is passed through the chamber for hot wash. Here temperature is around 90 – 100’C.In 2 / 3 chamber chemical or soaping is applied.
Here padder pressure 2.5 bar.
Recipe:
Soap :- 4 gm/lt
Acetic acid: As required to maintain ph.
M/C Speed: For dark shade = 25 – 30 m/min
For light shade = 40 – 60 m/min
Recipe for Reactive Dye: Fabric construction:- 108 X 52 / 45 X 34/2
Nova yellow CRG = 0.76 gm/l
Nova Red C- 2 BL= 0.72 gm/l
Nova Blue CR = 0.53 gm/l
Primasol-v = 10 gm/l
Primasol-NF = 2 gm/l
Urea = 50 gm/l
Soda ash = 10 gm/l
Fabric Speed – 5o m/min
Temperature – 120 -130°C
Recipe for Reactive Dye: Fabric construction:- 133 x 60 / 20X 16
After chemical padding by using above CPS chemical steaming and washing is done.
Dryer of Best Industrial Washing Machine: After washing & neutralizing for drying process 2 stage vertical cylinders dryer is used. It is heated by steam. Here the temperature is around 120 – 150’C.
Dryer
Cooling Roller of Best Industrial Washing Machine:Dried fabric is passed over two cooling roller. It is cooled by cold water passing through roller by contact of which fabric become cool.
Cooling Roller
Batching: Finally the fabric is rolled in batcher. Then it is transferred to finishing section for finish process.
Conclusion
By using industrial washing machine and dryer such as Pad-dry-cure m/c, Pad steam m/c, Cold pad batch dyeing machine, Jigger m/c, Washing m/c.The entire bulk of the material is changed physically or chemically and fabrics look mono uniform colored.
Dr. Joshep, DGM, Textile Division, Seotex Limited, USA
The unit is equipped with modern machines and being run by educated, efficient and experienced technical personnels. Autogarment washing uses best recommended chemicals and other necessary materials in correct proportions in order to ensure desired quality of wash of garments. Strict Quality Control is in place to make sure that no sub-standard chemicals are used and expected look and handfeel have been achieved in the garments after wash.
Purpose of Fully Automatic Washing Machine
To determine the dimensional changed and outside of woven and knitted garmentss after home laundry. Principle of automatic washing machine is this test is intended to give an overall view of the durability and stability of garmentss during mc washsing and drying and is intended to replicate home laundry conditions and results as seen by the consumer. Each garments should be tested according to the order or selling region.
Apparatus
Automatic Front Load Washsing Mc; European style
Recommendation: Miele Washsing Mc or Wascator Models as specified in Test Method 4.02
Requirement: any other European Style Washsing Mc Models need to follow below specifications:
water ratio : load 5:1
5kg capacity
spin speed min. 1200 to max.1600 turns / minute
Domestic tumble dryer
5kg load
with a cool-down facility
Speed – 50(+/-5) rotations per minute
Automatic Top Load Washsing Mc, USA (Kenmore)
Kenmore/Whirlpool Washsing Mc – Dry load Capacity 8.2kg
All USA Top Load Washsing Mc Models have a liquor level of 48 litres
Detergent
Commercial / Household Washsing Detergent that is widely available in the order region or selling region
Recommendation: Tide, Persil or Ariel
N.B.: Powder Form only
Equipment
Ballast of bleached CO sheeting or single jersey 180g/m² ( size 1 x 1y hemmed pieces) or
Ballast of 100% Polyester Dummys -white (size each 14” X 14”) for dummy load to achieve the described mc load.
Hangers for Garmentss
DALO Marker and/or indelible ink marking pen for use with suitable rule, tape, marking template
Tape or rule calibrated in millimeters/inches
Balance capable of weighing 0 – 200g and accurate to 0.1g.
Balance capable of weighing up to 2.0kg accurate to 1.0g. – 5.0g.
Garments Preparation
Please N.B.: One garments from the same batch, size and colour must be retain as an original for comparison purposes.
Lay the garments flat, and without any tension on a table
Mark the measurement points in length and width direction according to the article description
Record the measurements between the benchmarks according to the article description before washsing.
Test Procedure by Automatic Washing Machine
Washs the garments in a European (Miele) Washsing Mc or Wascator being adjusted to an European washsing mc
If the specimen is being sold in the US region washs the specimen in a Top Load Kenmore washsing mc
Use the washsing temperature and cycle as specified in the care label of the garments.
N.B.: Garmentss of different colours/styles must not be washsed in the same washs load. It is preferable to washs only one garments at a time
For Washsing:
Using Front Load Mc
Add 50g of standard ECE detergent or washsing detergent for pre-washsing cycle and 50g for main -cycle. Add the garments and ballast. Remove the test washs load immediately after the final spin cycle and hang each garments on a hanger.
Using Top Load Mc
Add sufficient standard household detergent (e.g. Tide, Persil, Ariel) measuring 2 gram for every litre of water.
Example: for a washs with 48 litres of water add 96gm. detergent.
Add enough ballast to make a 2.0 kg ± .1kg load.
Please N.B.: Use only clean ballast that is free from Optical Brightening agents. Soiled or heavily stained ballast must not be used.
For Drying:
For Europe orders, allow the garments to dry on hangers in still air at room temperature.
For USA orders, tumble dry the garments according to the care label.
After drying the garmentss lay each of them without tension on a flat, horizontal table. Measure and record the distance between the benchmarks.
For tumble dried garmentss allow to cool back to room temperature before re measuring
Shrinkage Evaluation after 3 times washsing and 3 times (Line / Tumble) Drying:
Measurement before Washs – Measurement after Washsing
————————————————————- X 100 = shrinkage in %
Measurement before Washsing
less than 100% = shrinkage (N.B. this with ‘ – ‘ sign )
more than 100% = extension (N.B. this with ‘+’ sign )
Outside Assessment
Check the garments carefully after washsing / drying and N.B. the following:
shade changed in comparison to an original untested garments
cross staining
changed in surface characteristics eg: pilling (fuzziness), assess the outside of the garments as well as the inside
side seam twist
seam crinkling (pucker)
changed in outside and shade any of embroidery / print or motifs
changed in outside of labels
Test Reports ofFully Automatic Washing Machine
Using the autogarments Group standard reports format:
Reports the average changed in dimension of the length and width directions. Use a positive sign to indicate an increase in length and a negative sign to indicate a decrease in length. Quote the results to nearest 0.1%
Test Standard
Minimum Requirements
Line Dry
KNITS WOVEN RIB RIB
All Knit Fabric All Woven Fabric (Body Fabric) (Body Fabric)
Construction Construction Without Elastane Elastane
Fabric Properties
Content
Standard
(Length X Width)
Standard
(Length X Width)
Standard
(Length X Width)
Standard
(Length X Width)
100% Natural
Fibres
100% Natural
(± 5%) X (± 5%)
Maximum
(± 3%) X (± 3%)
Maximum
(+3/-5%)
X (+0/-5%)
Maximum
(+0/-5%)
X (+0/-5%)
Maximum
Blends:
(Chief Value
Natural)
> 50% Natural
(± 5%) X (± 5%)
Maximum
(± 3%) X (± 3%)
Maximum
(+0/-5%)
X (+0/-5%)
Maximum
(+0/-5%)
X (+0/-5%)
Maximum
100% Synthetic
100% Synthetic
(± 3%) X (± 3%)
Maximum
(± 2%) X (± 2%)
Maximum
(+0/-3%)
X(+0/-3%)
Maximum
(+0/-3%)
X (+0/-3%)
Maximum
Blends:
(Chief Value
Synthetic)
> 50% Synthetic
(± 3%) X (± 3%)
Maximum
(± 2%) X (± 2%)
Maximum
(+0/-3%)
X (+0/-3%)
Maximum
(+0/-3%)
X (+0/-3%)
Maximum
Ribs
Used as Trim
N/A
(+0/-8%) X (+0/ -8%)
Maximum
N/A
N/A
Test Standard
Minimum Requirements
Tumble Dry
KNIT WOVEN RIB RIB
All Knit Fabric All Woven Fabric (Body Fabric) (Body Fabric)
Construction Construction Without Elastane Elastane
