FSC Paper- No claim will be met unless written the Company thereof receives notice within 10 days of delivery to the Consignee. The Company’s liability in respect of loss, damage, non-delivery, or miss-delivery of any papers howsoever caused is strictly limited as follows…
In order to evaluate the FSC Paper source`, the Paper source should be evaluated. The below points be checked
If the source is DSC Coc complaint
The compliance record to be checked in FSC websight. The Web: info.fsc.org.
The evaluation form has to be filled up by required information by MR and this will be distributed to sourcing department and Store.
The sourcing Dept will keep this record and will send the work order sheet to supplier. The work order sheet must show the FSC Claim, suppliers FSC COC and validity.
The Proforma Invoice of Paper must show the
Sources COC Number
FSC Claim
GSM
Price etc.
The LC copy preferably should show the FSC Claim of the paper to be purchased.
Paper Purchase documents distribution and preservation procedure:-
The sourcing department will distribute the
Proforma Invice
LC Copy
Packing List
Commercial Invoice
Purchasing the FSC Paper
The Customer expressly warrants that all papers are properly packed and prepared by the Customer for carriage, but if the Customer instructs the Company to pack such paper, the Company shall not be handle for any damage to the papers, and the Customer shall indemnity the Company against all losses or claims in any way arising from the state of packing or preparation of the papers.
For Purchasing the FSC Paper, the below points to be considered.
Paper Souce’s valid FSC COC Status. Which the MR updates monthly checking from the Web sight and distribute to Sourcing and Store department.
The paper is to be ordered as per the Work order generated by Sourcing department. When the Paper seller issues Proforma Invoice, the below points to be checked properly.
Source’s COC Number and its validity
FSC Claim
GSM
Sizes
Grammage
It is a must that the Letter of Credit must be opened showing
FSC Claims
Manufacturer’s name and its FSC COC number.
Specification of the paper etc.
The Paper inventory sheet should be preserved by Store, Production Dept, Sourcing and MR.
The Production Department should issue requisition based on the paper inventory report in the Requisition form. The requisition form should show below Points.
Paper Source name
Source COC Number
COC validity
Item description
Purpose of using the paper
Quantity in pieces and kgs
After each issuance of the requisition by production floor the paper inventory report to be updated and distributed to Sourcing, production floor and MR so that all parties can e updated on latest paper stock.
The MR will evaluate the Websight montly basis and update the evaluation form and distribute to Sorucing and store department.
Since factory uses only one kind of FSC Claim the wastage figure record can be prepared as below :-
Issue of Paper in Weight minus finished product net weight. The difference will be considered as wastage.
Conclusion
The customer expressly warrants: That he is either the owner or the authorized agent of the owner of the FSC Paper to which the transaction relates and That he is authorized to accept these Conditions not only for himself but also as agent for and on behalf of all other persons who may become interested in the FSC Paper.
To establish a standard preventive maintenance procedure of Automatic Cap Sealing machine iii
Scope:To ensure safe and standard preventive maintenance procedure of Automatic Bottom Sealing machine to meet the required smooth operation in cephalosporin production area.
Responsibility: Engineering Personnel
Abbreviations and Definitions:None
Health and Safety Considerations:None
Procedure of Automatic Cap Sealing Machine
Inspection for voltage fluctuation
Proper earthing condition of machine
Inspection the supply pressure must be 4 kg/cm2
Check the any leakage of compressed air
Abnormal sound & any physical damage of turn table
Correct function of bottle placing & delivery to conveyor
Any physical damage of conveyor
Check the correct function of vibrator
Check the continuity of vibrator coil
Abnormal sound of bearing
Physical damage & tension of spring
Any physical damage of threading jaw
Free movement of threading jaw
Physical damage of sprocket teeth
Free movement & correct function of gear speed reducer
Correct function of safety switches
Correct function of proximity switches/sensors
Grease all seat bearings
Change the gear oil in gear box
Clean all moving parts and lubricated
After completion of maintenance record as per
Automatic Cap Sealing Machine Check points
Inspection for voltage fluctuation
Proper earthing condition of machine
Inspection the supply pressure must be 4 kg/cm2
Check the any leakage of compressed air
Abnormal sound & any physical damage of station
Correct function of bottle placing & delivery to conveyor
Correct function of conveyor & hand wheel
Any physical damage of conveyor
Check the correct function of vibrator
Check the continuity of vibrator coil
Abnormal sound of bearing
Physical damage & tension of spring
Any physical damage of threading jaw
Free movement of jaw
Physical damage of sprocket teeth
Free movement & correct function of gear speed reducer
What is Blister Sealing Machine? Trims Transportation
Depending on the savings on Blister Sealing Machine material, raw material consumption and waste generation are also reduced. In addition, a large amount of energy can be saved due to the transport of (less/lighter) packaging. Applicable to every company that purchases or sells packaged raw materials or products. An efficient packaging is also a cheaper one. If you can cut back on handling within your company, then you can also reduce your costs. This is also the case for the supplier.
Fully Automatic, Plate type, Variable speed, consists of
Foil : Forming-PVC,PVDC Coated PVC, Alu, PE laminated PVC etc
Thickness ;0.20mm—0,40mm
Reel Dia :Max.500mm
Core dia :70/76mm
Lid :Heat sealing lacquered Aluminium Foil
Blister Sealing Machine Thickness ;0.02mm
Reel Dia :Max.300mm
Core Dia :70/76mm
Capacity ;About 50 Stoke/min
Foil width :About 245-250mm(max)
Foil Advance :About 125mm(max)
Forming Area :About 240x123mm
Forming Depth :18mm and 35mm for combipack of Vial+Ampoule with special device
MOC-SS Contact Parts, Non contact Parts-Powder coated steel
01 complete set of Tools for PVC-ALU
Blister Sealing Machine Optional
Registration Mark
Channel feeder
SS exterior
Alu-Alu device
01 complete set of Tools for ALU-ALU blisterpack
Power Rating ;400V,3ph,50hz
Packaging used for transportation
The way products are packaged is often based on habits and not on analysis of the advantages and disadvantages, regarding both the quality and the environmental aspects. Considerations about packaging can result in savings on: fuel consumption, costs of packaging material and production of packaging material. Packaging of individual products and packaging used for transportation are two types, when supplying goods to clients. In addition, there is also the packaging on purchased goods from suppliers. Often, personnel spend a lot of time to remove packaging. Furthermore, the transport of packaging materails also costs money. Possibilities to consider in order to optimise packaging regarding transports are:
Reduction in material use:
• Avoid unnecessary packaging material, so that the load has less weight.
• Try to use less packaging material, for example via bulk packaging or refill packaging instead of packaging by piece. This reduces the weight of the load.
• Utilize multiple-use packaging, such as return crates, pallets and bottom sheets, so that different companies can easily exchange the packaging materials. Furthermore, ensure that the packaging material itself has to cover a shorter distance to reach its destination.
Reduction in volume:
• Work with standardised sizes, especially when you are able to combine transports.
• Use nestable packaging so they can be telescoped (packed inside of each other).
• Use collapsible packaging, especially when return packaging is used. Crates and pallets take far less space when they are returned incollapsed or folded form.
• Make sure that the packaging is strong enough to pile them during their transport and storage.
We certify that all packaging and packaging components sold
to rrrr or any of its subsidiaries fully comply with requirements of toxics in
packaging laws within the United States and any comparable international laws
or regulations. Specifically:
We
certify that the regulated metals – lead, mercury, cadmium, and hexavalent
chromium – were not intentionally added to any package or packaging component
during the manufacturing process.
We
further certify that we are performing ongoing testing, both internally and by
third party testing facilities, to ensure the sum of the incidental
concentration levels of lead, mercury, cadmium and hexavalent chromium present
in any package or packaging component does not exceed 100 parts per million by
weight.
We will maintain adequate documentation of this certification for inspection upon request for Packaging Machine Spare Parts
We have needed one set Single Face Paper Corrugation Machine for Factory. Describe in below about this machinery with required system.
Heavy Duty Oblique Type High Speed Single Face Paper Corrugation Machine with One Set Of Narrow (B) Flute Roller, Mounted on Roller Bearings Gas Burner set, Gum Roller, Two Pre Heaters, and Counter Centralized Lubrication System complete with 7.5 HP Variable Frequency (Inverter) A.C. Drive Motor, Machine. Equipped with JUMMBO type Motorized reel Stand With 3HP Motor. Rotary reel to sheet cutter machine with PIV gear Box counter, delivery conveyer with Variable Frequency (Inverter) A.C. Drive Motor and master controller for synchronizing Speed of two motor.
Some Corrugation Machine
Utility (Gas Generator-390 KW
Diesel Generator-400 KW
Diesel Generator-80 KW
Single Face Paper Corrugation Machine- Fork Lift-01
Fork Lift-02
Auto ctn Unit
Manual Ctn
Top devider
Poly unit (blowing/print/cutting/Recycle
Offset Printing
Die cutting
Gum tape
Hanger
Ball press
Description of the works (Single Face Paper Corrugation Machine)
** Auto corrugation B/C Flute roller repairing from Taiwan
Rubber
Stoppering Machine & Ointment Filling Machine is straight line table top
powder filling with stoppering machine with a scrambler at the Out feed end on
the same deck.
Empty vials
are feed from the rotary Unscrambler of the tunnel in single line. Turn table
with adjustment deflector guides to collect filled vials at correct speed after
the stoppering is completed on the conveyor.
The powder filling machine station locates the vials and fills them as follows:
Vials
are held in line on the conveyor. The first in line being held under the powder
filling wheel by a pair of timed vial separators. The vial separators are timed
in sequence with the intermittent motion of the powder filling wheel.
Powder
containing the bulk supply hopper is drawn by vacuum in to of a series of ports
contained in the powder filling wheel. Vacuum is applied through nylon tips
filter fitted on the piston head. This piston retains powder during the
indexing till it reaches exactly above the vial neck.
When
the vial is held in position by the vial separators a signal is relayed to a
solenoid valve in the powder dosing system. This solenoid activates vacuum,
which holds the powder in the port of powder wheel, during the rotation at the
lowest end the outlet port is connected with compressed air and changes to
pressure. The pressure forces the powder out of the port into the vial
positioned directly below the powder fill wheel. The vial separators then rotate
driving the filled vial through the fill position to the conveyor which
transports it to the stoppering unit.
Housing
is provided on the top cover of the powder hopper for canister attachment.
A
single Rubber Stoppering Machine & Ointment Filling Machine arrangement is
provided at the back side of the powder filling unit.
After
the powder is filled in the vial the vial passes through the media filling
unit. In case if only the media is to be filled the same can be done.
Both the waste collectors are connected through a common pipe leading to the reject powder collection trough. At the stoppering station, the stoppers are loaded into a vibratory unscrambler from which they are sorted and aligned in the chute for pickup. The vials are forwarded from filling station and held firmly between Lateral belts. The Vials picks up the rubber stopper from the exit end of the chute and passes under the pressing rollers.
The stoppering unit consists of a hopper along with chute to feed the
stoppers to a pick up position. Lateral belt to held vial and to drive along
the conveyor.
A
set of adjustable over head pressing rollers to press the stopper in to the vial.
The stopper feeding bowl and chute is designed for smooth working of rubber
stopper.
Machine
frame is made of M.S. and fully covered with the S.S. 304 Sheet. Suitable SS
covers cover the entire body from the sides. The top plate which in made of
M.S. cladded overhands the frame to prevent spillage from leaking in to the
S.S. mechanism below. Rubber Stoppering Machine & Ointment Filling Machine doors
for adjustment or maintenance of the all assemblies.
The
conveyor consists of a 3, 1/4” Delrin belt mounted on conveyor channel. The
totally synchronized.
The
machine has one main drive gearbox and motor. It drivers powder filling wheels
vial separators, conveyor, lateral belt, transmission assembly, hopper agitator
and filling head.
The
pressing roller assembly drives gearbox and motor. Main Drive gearbox assembly
is mounted on the bottom side of machine frame. And it contains the main gear
motor, Main drive gear motor is coupled with the Transmission Assembly, which
drives the Powder filling unit. It drives the lateral belt unit conveyor belt
through the chain drive.
GENERAL OPERATING PRECAUTIONS:-
Equipment
described in this manual has been carefully designed and manufactured to high
standards. Special attention has been devoted to the convenience of operation,
while simultaneously providing effective safety precaution for operating personnel.
MACHINE
SPECIFICATIONS
DIMENSIONS : 3030 (L) x 1095 (W) x 2070 (H) (Appx.)
NET
WEIGHT : 1000 KG.
VIAL SIZES : 14 MM TO 45 MM DIAMETER
3O MM TO 75 MM HEIGHT
(WITH THE HELP OF CHANGE PARTS)
STOPPER SIZES : 13, 20 & 32 MM DIAMETER
(WITH THE HELP OF
CHANGE PARTS)
PRODUCTION : 50
TO 100 VIALS / MINUTE
ELECTRICAL
CHARACTERISTICS :
415 VOLT, 3 PHASE A/C SUPPLY
FOR MACHINE (4 WIRE SYSTEM), 50
CYCLES
INSTRUCTIONS
FOR INSTALLATION
HANDLING
It is desirable that this unit be moved
in its packing case as close as possible to its required position. All internal
blocking & shipping marks must be removed as well as all cases and cartons
– check all packing materials before discarding.
A fork lift truck should be used to lift
and transport the machine. The fork must lift the frame from the front to rear.
With the remove the skid and lower the unit to its required location. Level the
machine by means of the four foot screw pad provided.
Inspect the machine to ensure all
components are assembled mechanically as per assembly drawing.
SERVICE CONNECTION :
Connect the air and vacuum inlets, the
air supply should not exceed 30 PSI and must be clear and dry. The vacuum
supply must provide a vacuum of at least 20” Hg. Connect the electric circuits
as shown in wiring diagram.
CAUTION
ASEPTIC TECHNOLOGY INC… Will not be
liable for damages to the electrical or electronic components if the machine is
connected to any voltage other than that specified. Damage to the electrical
components is instant, so if there are any doubts, please contact to ASEPTIC
TECHNOLOGY INC… At 079 – 25890834 /25894282.
TESTS & CHECKS
With all parts assembled, but without
product, start the machine as follows:
Turn
ON air supply, vacuum supply and Electrical Connection.
After
connecting the necessary utility and supply select the auto or manual mode.
Adjust
all guide rails of the machine as per the vial diameter before starting the
machine with slight clearance between the guide rails.
For
initial setting of the machine select the manual mode and after doing the
necessary setting select the auto mode for running production.
If
you are working in auto mode then place the quantity of vial to unscrambler
from there it will reaches to the powder filling station
One
sensor which is provided in front of the filling wheel senses the vial. Which
is at the filling station and it starts to fill the powder inside the vials.
After
the filling operation vial will reach to the stoppering unit through conveyor,
there it will be sensed by the fiber optic sensor and after getting the signal
from sensor, rubber stoppering motor will start to run and by that time if
there is no stopper in chute machine will automatically stop and it indicates
the fault.
Duly stopperred vial then start to move
towards the vial sealing machine, before reaching to the sealing unit vial will
be sensed for presence/absence of rubber stopper. Then it moves forward to the
sealing unit. After the sealing operation it will be collected in collection
tray.
ADJUSTMENTS:
SET-UP AND CHANGE-OVER FORPOWDER FILLING
UNIT
MAIN DRIVE
Main
Drive
gearbox assembly is mounted on the bottom side of machine frame. And it contains
the main gear motor, Main drive gear motor is coupled with the Transmission
Assembly, which drives the Powder filling unit. It drives the lateral belt unit
conveyor belt through the chain drive.
FILLING HEAD HEIGHT ADJUSTMENT
Loosen the head support column clamp
screw. This is located at the rear of the support column above the machine top
plate. The head can now be raised or lowered by using the supplied ratchet
spanner on the square shaft provided through the clamp.
Screw the clamp after adjustment has
been made. Failure to do so may result in to the head vibrating during
operation.
VIAL SEPARATOR- GEAR SHIFT LEVER
Located inside the base cabinet on the
left side. This lever is used for changing the gear ratio of the transmission
output. This adjustment is to accommodate the required ratio changes combined
with the number of pockets on the vial Separators to give multi doses of 1, 2,
3 & 4. The gear shift is done by moving the lever into neutral position.
NUMBER OF DOSES
Different diameter of containers
requires different Vial separators as per the container diameter. Similarly,
different number of doses (Single, Double, Triple and Four Dose) per container
requires different separators. To Change the Dosing System follow the below
mention procedure.
# SINGLE DOSE: –
Inside the machine there is one lever,
which is located in transmission assembly. If the lever is pulled towards the operator side and vial separator is of three groove machines will start to fill single dose.
# DOUBLE DOSE:- If
the lever is pushed towards the opposite side of the operator and vial separator is of Double groove machine will starts to filldouble dose of powder in the same vial.
# TRIPLE DOSE: –
If the lever is pushed towards the operator side and vial separator is of single
groove machine will start to filltriple dose in the same vial.
# FOUR DOSE: – If
the lever is pushed towards the opposite
side of the operator and vial
separator is of Single groove
machine will starts to fillfour dose of powder in the same vial.
LATERAL POSITION OF VIAL SEPARATOR
In order to handle various diameters of
containers controlling under the filling wheel, it is necessary to make a
lateral adjustment of the vial separator to get the exact centering between the
powder wheel and vial neck center, Lateral movement of separator can be done by
means of S.S. Knob located in front of the machine.
TIMING BETWEEN THE VIAL SEPARATOR AND
POWDER WHEEL
Keep
the filling wheel to a vertical position where the dwell cycle (When cam
Follower roller just start to come out from the Geneva cam slot) just begins. At this
position the filling port counter line is in vertical position at the extreme
bottom of the wheel. This establishes zero position which indicates the
beginning of the dwell position of the Geneva
indexing cycle. This is the filling position between the powder wheel and the
vial. This remains constant through out the rotary movement of the powder
wheel.
Loosen
the Hex Bolt of the clutch plate, which is located at the vial separator clutch
assembly inside the machine. To adjust the vial separator movement during the
filling operation. (Vial separator should transfer the vial after the filling
operation is perfectly done). Then tighten the Hex Bolt again.
3. Adjust the vial separator so, that after the filling
operation of the first vial When powder wheel will be in just vertical
position, before that next vial should come in to the contact with the vial
separator diameter.
Then
powder wheel will be in steady position for some time that we can consider as a
dosing time, adjust the proximity inside the filling head, which sense the
dosing cam. Proximity should sense the cam when powder will be in the steady
position.
Solenoid
will be operated after getting the signal from the cam proximity.
Due
to solenoid valve vacuum will get off inside the powder wheel and Nitrogen /
Compressed Air will start to flow, which pushes the powder out of the filling
port.
If
during the operation, we found the powder filling before the vertical position
Of the powder wheel then loose the muff coupling inside the filling head and
adjust the position of the powder wheel in vertical position and retighten the
coupling again and if needed reset the proximity setting again.
8. After running if you found that, both the groove of the vial
separator is not matching with each other then disengages the gear below the
top plate of vial separator assembly, adjust the vial separator and fix the
gear again.
NOTE: After
changing vial separators always run a few empty containers through the machine,
to ensure that the correct settings have been obtained.
DOCTOR BLADE ADJUSTMENT
Loosen
the doctor blade holding screw and move the blades away from the wheel after
removing top seals.
Apply
required pressure to the outer end of the doctor blades so that it will be in
light contact with the face of the filling wheel.
When
blades are in this position tighten the clamping screws and repeat this
operation for the wiper blade on the opposite side of the Hopper.
Now
again assemble the top seals to its original position.
SET-UP FOR PROPER FILL WEIGHT
Take
one empty vial whose weight is known and fill this vial with powder from any
one port in the filling wheel by running the vial through the machine.
Check
the weight of powder within this vial and adjust the depth of the filling port
to either increase or decrease the weight obtained as necessary.
Take
an additional sample from the same filling port to ensure that port is now
dosing the proper weight of powder and set all the other ports to the same
depth by using a precision depth gauge.
A
group of 8 vials whose weights are known should now be placed in the conveyor
track front and rear to the left of the vial separator wheels and the machine
should be operated to fill the 8 vials.
Re-weigh
each vial and determine that the fill had been placed into each one
Those
ports which require adjustment should be adjusted by rotating the pistons
either clockwise to reduce the fill weight or counter clockwise to increase the
fill weight.
Once the proper settings have been
obtained this machine will continue to produce accurate fill without further
adjustment, providing the density of the material remains constant. It is
obviously desirable that sample weights be taken whenever a new batch of
material is placed in the hopper and from time to time during a production run.
REMOVAL
OF PISTON, POWDER WHEEL & POWDER HOPPER:-
After
completion of production daily, we have to remove the piston from the powder
wheel for autoclaving.
To
remove the piston, first open the knob of Teflon top seal which is located at
the front side of the hopper. Remove the top seal, then remove the hopper
mounting Hex bolts and take the hopper slightly up side to disengage the
universal joint drive with the hopper, hold the butter paper or plastic bag
below the powder hopper to collect the powder which is inside the powder
hopper.
Remove
the center hex bolt of the powder wheel and disengage the wheel with the set pins.
Put
the powder wheel on the table and with the help of the pusher rod (fiber rod)
push piston from outer dia of powder wheel to the holding nut.
Remove
all the eight pistons of the powder wheel with the proper pusher rod only
otherwise it damages to the nylon tips, which is at the end of the piston.
Then
clean the powder wheel with hot water and then after with IPA to clean the
wheel properly.
After
proper cleaning of the powder wheel, keep the Powder hopper, powder wheel,
piston, piston nuts for the autoclaving. All other small parts like Nylon Tips,
Rubber washer and Teflon top seal are to be washed only with IPA.
MEDIA FILLING UNIT
The media
filling consists of:
Syringe
Cylinder
Syringe Piston
Syringe Top
Housing
Inlet &
Outlet Housing
Non Return
Valve for Inlet & Outlet Housing
Syringe Mounting
Block
Dose Adjusting
Block
Dose Adjust
Stud
When the
movement of the piston is in downward direction it creates vacuum pressure.
Due to the
vacuum pressure the media is sucked by the inlet housing. From the inlet
housing media passes to Syringe Cylinder Top Housing and from there it moves
into the cylinder. Non Return Valve is provided
to prevent the spillage of media when the piston moves in the upward direction.
As the movement of the piston comes in the upward direction, the syringe piston
forces the media into the outlet housing. Due to the pressure exerted the
Non-return valve opens and allow the passage of the media to the outlet
housing. From there the media passes to the nozzle and allows the filling on
the vial.
ADJUSTMENTS:
Loosen the nut
of the dose adjust stud nut.
A dose adjust
stud is provided on the dose adjust block. This block is of eccentric type
block. The movement of the block is in rotating movement. Syringe Piston
Mounting stud is fitted on the dose adjust block.
STOPPERING UNIT ADJUSTMENTS
The stoppering mechanism can be
furnished with interchangeable vibrating bowl for 20 mm stoppers. The vibrator
which is controlled through D.C. Controller can vary vibration as per
requirement by the port provided on the panel box.
v ADJUSTMENT
OF RUBBER STOPPER PICK-UP MECHANISM:-
First
place a quantity of stoppers in the hopper. Then turn on the vibrator until the
track is filled with stoppers. Then loosen the lock nut on the upper screw of
the spring stop mechanism. Turn the screw until the right hand edge of the
chute finger is about 1/16” from the inner side of the stopper flange. Adjust the vertical position of the stopper
plate on the right side of the bottom of the chute so that the center of the
stopper shows approximately 1/16” below bottom edge of plate. The function of
the plate is to prevent the stoppers from falling freely. If the position of
the plate is too loose then the stoppers will start falling freely .The
positioning of the front plate will permit the vial to pick off stopper as it
passes the chute.
STOPPERING UNIT – SETUP PROCEDURE
Turn
the vibrator power on and vary the speed to ensure that the unit has
Been properly assembled.
Lower
the stoppering head by means of the jack screw provided until the bottom of the
pivot bar is at the same level as the top of a vial. Then raise the head to provide a 2mm
clearance between the top of the vial and the bottom of the pivot bar. Now
relock the jack screw.
3. Adjust the vial between the two timing belt, so that it holds
the vial firmly during pickup of rubber stopper. More pressure between the
timing belt and vial may break the vial.
4. Adjust the chute so that, the center of the vial and chute
should be exactly in one line otherwise it will not pick up the stopper
properly.
6. Start the conveyor belt and watch the pick off action of the
vial and stopper as well as the sealing action of the pressing rollers. Make
minor adjustments as necessary to the position of the stopper.
NOTE: – The stopper
should have a greater pressure from the second roller than from first roller.
And silicones stopper will be most comfortable for use. Now turn on all vial
feed components against and assure that the stoppering mechanism is functioning
properly.
REMOVAL OF RUBBER STOPPER BOWL AND
CHUTE.
After
the day’s production, we have to remove the vibrator bowl of stoppering unit
along with chute for autoclaving.
Remove
the six no. of hex bolt located below the rubber stoppering bowl to remove the
stopper bowl.
To
remove the chute, remove the two no. of hex nut which is located in center of
the chute, then remove the chute for autoclaving.
We
can directly autoclave the bowl and chute because all the parts are of S.S.
material.
VIBRATOR SET UP :-
Check
the vibrator for its required out put and vibration.
To
check the vibrator for its vibration, remove the two side covers of the unit
Then check all the L.N. Key caps which
are holding the vibrator strips, if it is loose then also vibration will be
going to reduce. Tight the L.N. Key time to time for proper vibration.
If
vibrator is producing a peculiar sound during the running, then it means that
there are more gaps between the vibrator coil i.e. ‘E’ & ‘I’ block. Please
keep the distance of around 2 mm between ‘E’ &’I’ block to reduce the
noise.
SAFETY PRECAUTIONS
OVERLAOD PROTECTION.
Overload
protection devices are provided to stop the machine in the event of jam or
other malfunction.
CAUTIONS
The equipment user is cautioned against the use of other than genuine ‘N. K. ‘replacement parts or repairs. N.K. parts have been engineered and tested for their particular application. The use of any other parts may give unsatisfactory or poor performance resulting in damage to the Rubber Stoppering Machine & Ointment Filling Machine.
Before
doing any maintenance on this machine shut off power supply.
CONVEYOR MAINTENACE.
Replacement of chain and
sprockets should take place when:
The
belt is jammed in the chain wheel.
The
conveying surface becomes uneven through wear.
Periodically
examine sprockets for signs of excessive wear or dirt build up in teeth
pockets.
Check
dead plate for clearance.
LUBRICATION.
The machine is to be kept free of
external grease or oil unless indicated for maintaining sanitary conditions and
avoiding dust or dirt to areas that come into contact with the product.
Conveyor Drive-Roller
–Chain.
Keep chains as clean as possible. Use a
brush or oilcan to apply lubricant too the inside of the chain at the edges of
the side plates. Every three months, repack the grease in all gearboxes of the
machine. Wipe all sprocket chains clean and wipe the associated sprockets.
Reduplicate with molly lube or lithium based grease. Be sure to open the sheet
metal panels on each side of the filter head to obtain access to the chains
& sprockets within. The Ball bearings used in the machine are permanently
lubricated & sealed. Put a drop of light lubricating oil on all bronze and
iolite bearings. Inspect for any loose or worn parts. Tighten mounting and
assembly screw where required.
List of Parts for Daily Lubrication
Geneva Drive for the Fill Wheel in Head.
Gear Drive for the Vial feed Wheels.
Gear Drive for Hopper agitator in Head.
Check filters in base of Rubber Stoppering Machine & Ointment Filling Machine
Wash filter in alcohol if necessary.
Speed reducer – check every 500 hours of service.
Use a lithium based grease for grease fittings.
Grease all chain drive every 15 days.
CONEVYOR
GUIDE RAIL SPACING:
Adjust the Front Infeed and Exit Guide Rail parallel providing 0.8 mm to 1 mm clearance for the Vial.
STPPER
PHOTO SENSOR ALIGNMENT:
A Photo sensor Circuit detects the Stopper
presence in the Chute. The light source / receiver unit is adjustable and
should be set so that only stopper intercept the light beam. A sensitively
adjustment for the light source is located in the Electrical Control Box (MCB)
located at the rear of the machine.
WARNING
THE MACHINE WILL AUTOMATICALLY RESTART
WHEN THE SUPPLY IS RESTORED.
Illumination of the light indicates a malfunction of the Jam of the Star wheels. Refer to the trouble shooting section for repair. The “Start Button” (X) must be depressed to restart the Rubber Stoppering Machine & Ointment Filling Machine.
