This is a textile machinery works as fabric folders used in textile factory or textile mills. This machine is specially designed primarily for the folding of fabric and textile design. Clothes folding machine is mainly used for folding cloth. These clothes folding machines are easy in operation and perform smoothly without noise. Cloth folding machines are easy to use, robust construction, low maintenance, durable and reliable and Long service life. It also used for home textile for making textile fabrics. Clothes folding machine is used after Compactor Machine.
Function of Cloth Folding Machine :
Function of cloth folding machine in textile factory is given here-
This cloth folding machine is working as fabric folders in Textile Company as well as in home textile,
Doubling, lapping, measuring the fabrics with inlet from plait or loose fabrics, rolls or batchers as well as for outlet,
Foot switch is used for withdraw the finished fabrics to send the empty sword plate in home textile as well as in textile industry,
Hard or loose folding feature, due to torque controlled by industrial machinery
Specifications of Fabric Folding Machine:
[label type=”label” title=”Specifications Name“]
[label type=”label” title=”Specifications Value“]
Product Category
Finishing
Machine Category
Fold Machine
Product Name
fabric folding machine
Product Model
According to Manufacturer
Product Class
New
Origin
China/India/Others
Brand/Manufacturer
industrial machinery for textile company
Agent in Bangladesh
No/Yes
Power
380V , 1.1+10kw
Temperature
Normal
Certification
SGS/Others
Production Capacity
20 Sets/Month
Max pleat width
1650mm
Pleat speed
0—100pleat/min
Motor power
1.1KW
Electric heating power
10KW
Dimension
3200x1650x1820mm
Gross weight
1400KG
Description
The process of textile fabrics are suitable for creating different types of clothing,skirt,scarf,covers and various adornments in textile company
INSPECTION AND FOLDING
The main function of this department is fabric folding or rolling of fabric .This is the department where the quality of the raw material and the finished product is checked .This department consist of testing, inspection & folding.
Fabric is so obtained is inspected and packed for selling purpose .It involves 5 steps:
Inspection
Grading
Cutting plan
Packing
Faults observed
PROCEDURE:
Cloth roll
↓
inspection machine
↓
folding machine
↓
grading
↓
packaging
VARIOUS INSPECTION SYSTEMS
10 –point system(Japanese system)
4-point system (American system)
Here the system used is 4 point system .In the system, the faults are categorized on the basis of faults length as show below:
0-3 inches ——– 1 point
3-6 inches——–2 point
6-9 inches——-3 point
9 inches & above——-4 point
Here according to the length of the faults ,each faults is assigned respective points. A total 38 points per 100m clothes are acceptable .The pieces with more than 38 points per 100m is rejected .The faults with 4 points are considered as major damages and that with single points are considered as miner damages.
MACHINES IN FOLDING
INSPECTION MACHIENS –There are total 9 inspection machines for the fabric inspection. The manufacture is ALMAC. The speed of the inspection is kept 20-25 mpm.
FOLDING OR FLATING MACHINES- There is 2 folding machines used for forming the bale of the fabric.
ROLLING MACHINE- there is one rolling machine for forming the roll of cloth.
BALE PRESSING MACHINE-there are two bale-pressing machines for pressing the bale.
MENDING TABLE-there are two mending table for reworking i.e. for mending the damages if possible.
INSPECTION:
It is done in a American style i.e. 4 points system
0-3 inch damage is considered as 1 point
3-6 inch damage is considered as 2 point
6-9 inch damage is considered as 3 point
9 inch damage is considered as 4 point
FRC:
It is given to the small pieces which can also be sold in 50 kg bag.
Frend name is given to piece if length is in 60-90 cm.
Rags name is given to piece if length is in between 30-60cm.
Chindi name is given to piece if length is in between 0-30cm.
GRADING:
Grading is done in order to differentiate between good quality material and poor quality material .Different grade which are given to denim fabric are:
Grades D.P/100yd2 major point peace length part
Ultimo 10 ———- 80-125 1
Platinum 10 1 80-125 1
Gold 20 3 80-125 1-2
Fresh 40 5 80-125 1-2
SSI 40 6 80-125 1-2
2nd 6015 80-125 1-4
2SL 60 15 80-125 NA
2S3V shade variation NA 80-125 NA
2SV continuous defect NA 80-125 NA
CUTTING PLAN:
Cutting plan is made in accordance with the number and type of defects.
PACKING:
Packing for despatch able material is done in continuous by machine of LPDE sheet which is used for protecting the material from moisture and damage. Package is done mechanically by machine named after the company PENGUIN-COIMBATORE having rpm 1500 .The threading diagram is as follows:
FAULTS NOTED IN FOLDING:
MINOR FAULTS: This includes slubs, stains and contamination.
MAJOR FAULTS: This include the faults like bent pick, double pick , thick pick, stain mark , oily weft.
Feature of Textile Machinery:
The features of textile machinery for making textile fabrics is described below-
Folding Machine
Easy to operate textile fold machine type of textile machinery
Low power consumption for this type of textile machinery during checking of textile fabrics
High efficiency
Textile machinery is made by steel sheets by welding and edge folding.
[1] Jamal Uddin Ahmed Tanjil, B.Sc in Textile Engineering, Email : [email protected]
Industrial blender is a mixing tools work as fiber blender which is used for combination process of different fibers together intimately to accomplish a desired product characteristic. Industrial blender can influence colouring, strength, softness, absorbency, ease of washing, resistance to wrinkling. The basic function of industrial blender is to give the end-product certain characteristics which are unobtainable from a single fiber component. It is one type of Bale Opener Machine.
Function of Fiber Blender:
Different types of quality of fiber blender, fiber mixing ratio, Optical joint control , air stack , intensive mixing and blending is accomplished by this machine. Fiber blender machine works as fiber mixer in textile industry.
Specifications of Mixing and Blending Machine:
[label type=”label” title=”Specifications Name“]
[label type=”label” title=”Specifications Value“]
Product Category
Spinning
Machine Category
Blending Machine
Product Name
Automatic Mixing and Blending Machine
Product Model
color blender
Product Class
New
Origin
China/Others
Brand/Manufacturer
According to Manufacturer
Agent in Bangladesh
No/Yes
Power
10.2~10.85kw
Temperature
Normal
Certification
SGS/Others
Production Capacity
800 Kg/h
Spinning Method
Ring Spinning
Width
1060mm
Beater Diameter
400mm
Beater Type
U Type/ gill pin type
Beater No.
3 pcs, generally 2 U types
Gridbar Gauge
5-12mm
Weight
4500kg
Size (LxWxH)
5066x1600x2746mm
Description
The most popular reason for mixing and blending tools is that of combining the properties of two or more drink mixer for fibers.
Feature of Fabric Blender:
The features of fabric blender are given below –
The lattices are made up by spiked lattice and feed apron driven by two deceleration motors separately.
Frequency inverter controls facility of drink mixer where the speed according to production rate
Electric control system and the spiked lattice motor are driven by frequency inverter to meet different kind of production according to customer needs.
Fabric blender is used in spinning industry
Disperse dye color development process of industrial blender:
Process definition of industrial blender: A color development process (Lab dip) in which a sample of blended fabric is dyed using industrial blender to mach customer swatch with specification. There are two different laboratory processes that can be used for color development.
Tow bath process: Process for dyeing fabric separately using disperse dye for the poly part and reactive dye for the cotton part.
One bath method: Process for dyeing fabric using a solution that is made by both disperse and reactive dyes together.
Process Requirement: Equipment Used:Mathis padded machine and Mathis drying & curing machine are used for continuous dyeing of 100% cotton and blended fabric.
Key accessories: Weighing machine, pipettes, iron
Safety: While using hazardous chemical the lab personal uses plastic eye gloves, hand gloves and apron.
Color matching for solid dyed blended fabric: Color development by machine, the customers swatch usually happen on the exact type of fabric that customer will be using for bulk production. This information is noted on the lab dip requisite form.But if the exact fabric is not available to ATL lab request for the fabric is to customer through marketing. Customer either may choose to send the fabric to lab which usually delay the color development process or may permit for color developing on available fabric at ATL. In such case color development on the bulk fabric is vary important before going to bulk production. Color development process on the bulk fabric is explained in laboratory general specification.Color reading for the customer swatch for obtaining base recipe or matching of customer swatch to the developed sample can be done in two ways-
Visual matching: For obtaining a base recipe closer to the customer sample laboratory technician look for a similar shade of previous sample fabric from the reference library. The reference library consist of a reference along with varying degrees of shade with an identified variation form the reference sample such as delta equal to 0-1.0 . These sample acts as the calibration reference to the customer swatch.
Instrumental color matching procedure: A base recipe can also be found by scanning the customer swatch in data color. Here follow the detail procedure for measuring sample and obtaining data color recommended recipe specified in lab general specification.
Chemical and condition (for two bath method): Note: For the change of dye supplier above chemical composition can be change.
Process (for two bath method):
The following process is followed in two bath method-
Dyes and auxiliaries based on the base recipe are weighted using a balance or with an electronic pipette.
Weighted dyes are mixed with 500 ml of water and stirred for 2 min.
According to the quality of the fabric padded Mathis is adjusted (usually 60% pick up). Than the sample fabric is set in the machine and dye liquor is poured in for padding.
The padded sample is put on a frame and than in the Mathis drying and curing machine and then set time and temperature. The sample is dried and takes from the frame.
A solution of 80% sulfuric acid (H2SO4) is prepared and a piece of approximately (3˝×3˝) is taken from the lab which is soaked into this solution to burn the cotton part and only to keep the poly part. This process is known as skeleton or carbonization. If skeleton does not match against original swatch than start the trial till the shade is matched.
If the skeleton pieces match with the original swatch than stop the polyester part matching. Before starting the cotton part matching we have to develop at least 5 piece of fabric on the same recipe where the skeleton matched.
After making the base of polyester part than we start the reduction cleaning (RC) process.
In this process we want to remove the reserved disperse dye on cotton part with some specification chemicals.
The lab sample is washed according to the washing condition. Than dried using an iron and checked it to see if it matches with the original sample.
The cotton dyeing process than start following the 100% cotton Pad-Dry-Curing or pad dry chemical pad steam process. Trial continuous until the sample match perfectly with the cotton part.
Process (for one bath method):
The following process is followed in two bath method-
Dyes and auxiliaries are mixing and blending based on the base recipe are weighted using a balance or with an electronic pipette.
Weighted dyes are mixed with 500 ml of water and stirred for 2 min.
According to the quality of the fabric padded Mathis is adjusted (usually 60% pick up). Than the sample fabric is set in the machine and dye liquor is poured in for padding.
The padded sample is put on a frame and than in the Mathis drying and curing machine and then set time and temperature. The sample is dried and takes from the frame.
A solution of 80% sulfuric acid (H2SO4) is prepared and a piece of approximately (3˝×3˝) is taken from the lab which is soaked into this solution to burn the cotton part and only to keep the poly part. This process of mixing and blending is known as skeleton or carbonization. If skeleton does not match against original swatch than start the trial till the shade is matched.
The lab sample of blended fabric and the pieces of poly part both washed according to the washing condition.
Than the inspection process start for color matching with the customer sample. If the color match perfectly than the color of both part is developed with industrial blender. If not than the recipe is adjusted for both part of dye and trail
Raising machine is using in textile mill by fabric manufacturers which is an industrial equipment of textile industry used in textile finishing process of textile sectors. This machine raises the surface of fiber passage using the method of textile technology over rapidly revolving cylinders covered with metal points or teasel burrs. This is a very old technique known also to romans is used for textile design. During those last years this process has also been apply on viscose blends and acrylic fabrics in textile mill. This machine is used after Open Width Compactor or Tubuler Compactor.
Function of Raising Machine for Textile Mill:
Raising Machine for textile mill mainly used on raising for fleece , the pile of blanket and cotton flannel fabric in textile finishing department of textile mill. Raising machines textile use in textile factory for textile finishing process for textile design.
Parts of Raising Machines Textile:
The parts of raising machines textile are given below-
Raising Machine
Hooks,
Fabric tension adjustment,
Fabric,
Nib cleaning brushes,
Roller
Specifications of Raising Machine for Textile Finishing:
[label type=”label” title=”Specifications Name”]
[label type=”label” title=”Specifications Value”]
Product Category
Finishing
Machine Category
Raising Machines
Product Name
Raising m/c of Textile Mill
Product Model
Based on Manufacturer related to Textile Mill
Product Class
New/Old
Origin
China/Others
Brand/Manufacturer
Based on Manufacturer of textile finishing
Agent in Bangladesh
No/Yes
Power
220v
Temperature
Normal
Certification
SGS/Others
Production Capacity
NA
Working width
2500mm
Number of raising roller
24 28 Diameter: φ80mm
Roller diameter
70mm
The diameter of cylinder
850mm
Drum speed
60-90 variable
Working speed
5-30m/min
The rotational speed of cylinder
60-90rpm
Total motor power
35 W
Dimensions -LxW xH
5200x4000x3045
Machine weight
6950 kg
Description
The machine which made by textile technology is suitable for raising blankets,woolen fabrics, knitted fabrics, woven filament fabrics and their blended fabrics in textile factory.
Feature of Raising Machine for Textile Design:
Using textile technology for bridge is improved makes belt long life,
Diameter of tension wheel improved makes belt long life,
When the machine stop running safe and higher efficient the belt loosen completely in textile industry,
Raising m/c is using for textile finishing process which is equipped with quick change belt system and multi-functional cloth in textile industry,
Big bearing improved load capability for textile design.
Dryer is textile machinery and textile technology use in textile finishing step of Garments washing process. At the end of Hydro Extractor and de watering machine the fabrics is entered into dryer. It is important to know that the importance of the product which need to be dried. It is used in textile finishing unit of textile industry, garment industry and printing industry.
Dryer control the overfeed system in textile finishing
It match shade of fabric is used in textile industry, garment industry and printing industry,
It is use as washing machine which is used in textile industry, garment industry and printing industry.
It adjust tone of fabric of textile technology
Dryer control the shrinkage of the fabric textile industry, garment industry and printing industry.
Dryer control GSM of fabric in textile finishing stage
Specifications of Standard Continuous Tumble Dryer:
[label type=”label” title=”Specifications Value”]
[label type=”label” title=”Specifications Value”]
Product Category
Dryer
Machine Category
Continuous Tumble Dryer
Product Name
Continuous Tumble Dryer for Terry Towel
Product Model
Supplier Based
Product Class
New
Origin
China/Others
Brand/Manufacturer
Supplier Based
Agent in Bangladesh
No
Power
380v, 54100W
Temperature
Normal
Certification
SGS/Others
Production Capacity
NA
Working width
1800-2400mm
Control
cabinet control
Automatic Grade
NA
Dimension(L*W*H)
6.3*3.2*3
Heating
steam heating
Weight
5 Tons
Speed
Inverter Control
Description
XTD Ultra Tumble was designed and fabricated specailly for terry towel fabric drying.High Efficiency Blower,Touch Screen Controller, Multi Filtering Device, High Quality Conveyor Belt, and continous tumbling process greatly save running cost for the terry towel processing with high production capacity and perfect tumbling result.
Feature of Dryer:
Two burners exist in dryer machine,
Conveyor is used for conveying garments
Dryer of garment industry textile industry have two conveyor belt
Heating zone operate vibration
Process air pressure switch is present in Dryer of garment industry textile industry
Maximum temp. increase up to 1600C .
Steam dryer facility of washing machine symbols
Industrial dryer have present steam control switch.
The materials those are used in clothing companies to create a garment beautiful for sale and packing other than fabrics and trims are called garments accessories.
Medicine was missing according the medicine list in the first aid box.
Workers not using ID card during the working time
Machine safety cover was missing the ROLAND 200
Hand gloves. Ear plug & Safety goggles were missing this area.
Die Cutting.
Fire Extinguisher not available
Evacuation plan was missing
Smoke detector not functional & not available
Fire alarm was missing
Fire alarm switch was missing
Auto
Worker not using PPE
Fire Extinguisher was blocked
Chemical container here & there
Smoke detector not available in this area
Manual
Worker not using PPE ( Ear plug, Hand gloves, Safety gloves , Musk)
Carton stored is so much sky-scraping
Emergency Light not available in the all premises
Need to installed Smoke Detector
Expose
Workers not using PPE
Need to installed Exhaust fan
Need to installed PA system in the hole premises
Store
Bin Card is missing in the store
MSDS was missing the store
Accessories stored in the excess level
Generator:
Chemical Container not using ion the second containment area
MSDS not available
Generator Operator not using Ear muff
Documents:
Fire fighter Certificate was missing
All training not updated since 2 months
Fire Fighter team was missing
Fire fighter list wasn’t update
Health & safety committee wasn’t update
Additional Garments Accessories :
Must be suitable for the material/ product/ treatment and wash
Must be correctly positioned, according to instructions
Must be colour fast
Must not damage the product when attached
Must if loose, e.g. belt, decoration, be attached with a pin tag/ stitches
Garments Accessories – Beads And Pearls for Children
Beads, and pearls must be checked for sharp edges and sharp points.
Beads, and pearls must never break or disassemble.
Styles with beads and pearls need to be wash tested 5 times to ensure that all decorations are intact and not sharp after wash.
Where hand stitched, the stitching should be locked off after every 10th stitch.
Additional requirements for size 44 up to and including size 98
Beads and pearls are small parts and can be a choking risk. Due to their small size they cannot be tested for 90/70N pull force, and are thus not allowed.
For bigger beads threaded on straps, the strap should withstand 90 N pull force test.
Garments Accessories – Decorations for Children
Studs and decorations must be checked for sharp edges and sharp points.
Studs and decorations must never break or disassemble.
Styles with glued on studs need to be wash tested 5 times to ensure that all studs/decorations are intact after wash.
Additional requirement for size 44 up to and including size 98
Glued on studs, decorations or diamantées are not allowed since they cannot be tested for 90/70 N pull force.
Decorations for Children
Garments Accessories – Touch and Close Fasteners for Children
It is recommended that soft qualities of touch and close fasteners are used on garments for baby and children.
The male part (scratchy part with hooks) should be directed away from the body of the child to avoid skin abrasion.
Touch and close fasteners used on garments must have trimmed corners, preferably rounded, or sewn with no exposed edges. No sharp edges allowed.
Garments Accessories – Liquid Filled Components
Liquid filled accessories shall be avoided as much as possible, but if in any exceptional case we need to use that
Global Quality Department must approve the product and liquid.
We always have to ask for a MSDS (material safety data sheet) and when needed also a full description of the content of the fluid.
Liquid Filled Components
Garments Accessories –Fringes
Fringes could be an entanglement hazard. Fringes that are loops are at higher risk, and for these the maximum allowed length is 7,5 cm in circumference (where fringes are allowed). Fringes that are a series of attached tassels must in addition to the below requirement be assessed as small parts.
Head, neck and upper chest area
44-134
No fringes allowed on hood or back of the neck. Other parts of neck and upper chest fringes are allowed with maximum length 7,5 cm.
No knots or 3D embellishment allowed.
Not from elastic material.
140-170
Maximum length 7,5 cm.
Knot or 3D embellishment is allowed.
Not from elastic material.
Chest & Waist
Maximum length 14 cm.
Knots or 3D embellishment only allowed on garments worn from waist down, such as trousers, shorts, skirts.
Lower edge (hem) of garments which end below crotch
Maximum length 14 cm.
Fringe must not hang below lower edge (hem).
Garments that finish at ankle: no fringe at lower edge, even if ending above hem.
Back area
Maximum length 7,5 cm.
No knots or 3D embellishment allowed.
Sleeves
Long sleeves
Maximum length 7,5 cm
Fringe must not hang below lower edge (hem).
No fringe at lower edge, even if ending above hem.
No knots or 3D embellishment allowed.
Short sleeves 44-134
Maximum length 7,5 cm
Knot or 3D embellishment is allowed.
Short sleeves 140-170
Maximum length 14 cm
Knot or 3D embellishment is allowed IF length of fringe is maximum 7,5 cm.
Garments Accessories Inspection
In order to ensure the best quality of Auto knit wear Ltd of Auto Group, each item (Garments Accessories) of every Order & Style must be inspected by following the below systems. At first, the responsible QC inspectors will be collected all kinds of necessary documents including approval from responsible concern person against that accessories before starting the inspection in any Receiving accessories. Then as per AQL those goods should be inspected randomly according to 10 % of receiving qty. During the inspection if the defect qty is more than 01 %, the inspection result will be failed. After that, the non-conformity report against problematic goods will be submitted to the concern persons for reviewing. Then those accessories (failed qty) have to dispose according to the written decision by authorized persons for segregating the defective goods.
Pls note, if is found doing a few pcs such problem-wrong information goods, mixed colors & mixed sizes in a delivery pack it must be informed to the concern persons through the non-conformity report for reviewing. As there is no acceptable quality level in this kind of problem.
Inspection Failed Qty: The inspection failed qty shall be re-inspected as per 15 % of receiving qty after checking by the supplier people. If the result of re-inspection is failed it should be 100 % inspected for bulk.
Accessories inspection Reports: It must be reported both pass & fail all kinds of accessories inspection as a record in daily & thus all accessories inspection reports of each order must be kept to save at least in one year as a record for showing as presentation.
Control of non- conforming accessories: All non-conformity accessories will be stored either in rejected zone or sent back to the supplier for replacement. Of course, this should be done as per the disposition decision of authority.
Replacement qty or short qty: Every time the replacement qty or short qty must be checked as per AQL & shall be reported both pass & fail of inspection as a record. If the inspection result is failed it has to inform to concern persons through the non-conformity report for the disposition decision. All kinds of accessories will be inspecting as per the above – mentioned instructions until
Garments Accessories – Buckles, Toggles, Hook & Eye for Children
Buckles, toggles and hook & eye must be checked for sharp edges and sharp points.
Buckles, toggles and hook & eye must never break or disassemble
Additional requirements for size 44 up to and including size 98
Buckles, toggles and hook & eye fitting completely within the small parts testing cylinder are considered small parts and must withstand 90 N pull force test.
Both the attachment of the detail, and all parts of the detail itself should be tested.
Buckles, Toggles, Hook & Eye for Children
Fabric trim is the related term of garments accessories
[1] S. M. Bappy Rana, B.Sc.in Textile Engineering, BUBT
