Conduct 100% visual check on buttons attached for complete stitch pattern. Complete 2 rabbit ears with knot two hole button stitch and losses stitches.
Every 1st button attached after bobbin change should be recorded in a mock for loose thread tension.
Do not keep any kind of metals, example-trimmers, scissors, staplers, etc. Inside the needle free zone.
Garments passed through the needle detector should be packed / cartoned strictly inside the needle free zone.
Store and record needle infected garments / panels in a “red wooden bin” at needle detector area.
For any needle detector issues, please contact task force co-ordinator.
Last button of every bobbin end, should be removed and reattached for loose thread tension.
Clean the bobbin case regularly twice a day on all lock stitch button machines for fluff and dirt.
Minimum pull strength is 17 lbs for 10 seconds on after wash and 20 lbs for 10 seconds on before wash garments.
For any button issues, please contact task force co-ordinator.
Do not re-snap at any time.
Example of Spare Parts
Needle plate (p/m.)
Lower thread guide (p/m.)
Moving knife (p/m. normal duty)
Fixed knife (p/m. normal duty)
Moving knife (p/m. heavy duty)
Fixed knife (p/m. heavy duty)
Needle bar (p/m.)
Knife (vertical m/c.)
Timing belt 70XL (feed of the arm m/c.)
Bobbin washer (cutting m/c.)
Fixed knife (bar taking m/c.)
Needle bar bush (bar taking m/c.)
Rotary hook (2-needle m/c.)
Base plate (cutting m/c.)
Stabilizer (cutting m/c.)
Guide back of standard (cutting m/c. 10”)
Needle bar (button hole m/c.)
Needle plate (loop make m/c.)
V-belt 33”
V-belt 87”
Pasting foam
Machine switch
Silicon oil
Iron cable
Super wire (22 no.) Gazi brand
Conclusion
Sew on Snap Buttons and Snap Press -Do not start snapping without gcr (garment check and recommendation) and pre production control sop’s.
What is Fabric GSM Sample Cutter? Composite Sample Cutter
Sample Cutter – Die cutter with circular sample area of 100cm2, specimen diameter of 113mm, 4 stainless steel blades, safety lock, 5mm cutting depth, one set of extra blades ( g?TY = o3-) Two. Read more about Label Cutter and Clothing Label Folding Machine
Digital Weighing Balance
Range 0.0001-200g digital precision weighing balance with box. sss
Ring /eyelet
(Grommet) machine
Fully automatic,
fast, Pneumatic, ring/eyelet machine for fabric
and leather, including magazines of three different
sizes.
Folders and
Attachments
1.Digital needle
thread tension meter
2.Digital bottom
thread tension meter
3. Different types of sewing machine folders
Digital Thickness
Gauge
Digital
display, Range of thickness: 0.001-25mm, measuring
accuracy: 0.01mm, Min speed of presser foot: 1.5
mm/s, Presser
foot area: 100mm2, 2000mm2, 2500mm2, 10000mm2, Load Weight:
20cN, 100cN, 200cN, 500cN, 2000Cn, Pressing
duration: 10s, 30s
Standards: 1505084, ISO 9073,1S09863, GB
3820, FZ/T 0100
Composite Sample Cutter
Cutter for precise cutting of carbon fiber composites, FMLs, polymers etc.
Computer controlled/programmable
Variable speed
Screw holder
Digital RPM indicator Bed size 300 x 300 mm or more
Ultrasonic lace sewing machine – Capable of sewing /sealing /cutting /pressing /embossing of various fabrics, with various options for roller patterns and width, approx. frequency 18-20 KHZ, multi-circuit ultrasonic protection system. Strong ultrasonic power with three adjustable gears (maximum, medium and minimum) to meet requirements of different materials and thickness.Capable of seam sealing with hot air, with automatic temperature control, Compressed air approx. 0.3-0.6MPa, Effective tape width approx. 14-22mm, Roller width: 25.4mm, Approx. temperature: up to 700°C. Read about Sewing Output Garment Manufacturing Software
Soft Flexible Bendable Posable Headless Male/Female Body Mannequin Form in different sizes (8 pcs) Adjustable size (Male/Female) mannequin in different sizes (5 Pcs)
Objective
To motivate sewing workers to improve their performance as a team as well as improve their life standards through higher earning.
For a style running more than 15 days in a line, base efficiency will be as follows:
Base Efficiency
SMV
55%
<
10
50%
≥
10
For a style running more than 30 days in a line, base efficiency will be as follows:
Base Efficiency
SMV
60%
<
10
55%
≥
10
Sewing starting time for a certain style will be counted from last piece of the previous style & closing time will be the last piece of the running style. Start & end time will be determined by IE & PO.
Incentive will be calculated after completion of sewing of the style or after fifteen days of sewing, whatever comes first.
SMV of the product will be provided by IE dept.
Efficiency, Base efficiency, SMV generation will be calculated based on output from end table QC pass data and working hour from planning and man power data from HR department.
Quality requirements: The alter rate and rejection rate must be lower than or equal to 8% and 0.75% respectively to qualify for incentive.
NPT for fire drill & power shortage will be counted if any case it takes more than ten minutes. Time will be collected from HR & maintenance department.
No partial hour will be allowed for cellular line.
Base efficiency, incentive rate and defect rate will be adjusted according to corporate objectives periodically.
A sewing line will only get incentive for achieving higher efficiency than base efficiency.
The sewing line will get TK. 0.30 collectively for each additional SMV than SMV required for base efficiency.
SO & ASO will get incentive equally.
Supervisor will get twice the amount earned by each worker.
Input man will get the same amount earned by each worker
Light control over all operators with increased attention on operators who are unable to meet the Sewing Quality standard.
Identify operators who are unable to meet quality requirements.
Go to the operator indicated by the random number table.
Take a bundle from the operator and draw 5 pieces from the bundle.
Check the selected garments against the specification of the operation concerned.
The number of pieces to be inspected (sample size) from each bundle can be increased.
The number of defects that are acceptable (out of the sample size) can be changed, but zero is the preferred number.
The number of bundles that need to be checked after an operator has been put under clearance can be changed.
The parameters for the sampler should be fixed such that not more than 20% of the operators are under clearance at any time.
Record the number of defects. Write down the number of defects. If there are defects then the number of defects.
If there are no mistakes inform the operator that the bundle seems OK. Repeat from Step I.
If there are one or more defects in the sample put the operator under clearance by placing a blue clip on her workplace and circle the reading on the roving inspection record sheet.
Inform the operator of the problem and ask her to check the remainder of the bundle and correct all mistakes.
Inspect the rest of the bundle and alter all defects.
Come back to this operator after the operator goes through the entire bundle. Select 5 pieces from the bundle and inspect them. If they are OK, note down zero after the circled number against this operator. If there is still a defect, repeat the procedure from step Vl.
Come back and check the subsequent bundle. If this all right enter another zero in the form and remove the blue clip. Repeat the procedure from step l. If a defect is found, repeat the procedure from step Vl.
Check if the fabric/knitting Sewing Quality and hand feel is correct to approved hand standard.
Check if the fabric/knitting color is correct to approved
standard.
In the case of sweaters, knitwear or denims if weight was
checked, verify if the average garment weight correct to specification if
available
Verify if the main label placement is correct to
specification and that the sewing detail if any is nice and clean. Appearance
on the main label is critical to image of the brand.
Ensure size label/country of origin placement and details
are correct including wordings and spellings.
Ensure care label placement, instructions are correct to
specification and does not appear illegible in the case of any washed product
and wording and spellings are correct.
Ensure that the button &/or hook and bar Sewing Quality, color and size are also correct when compared to trim card.
Check zipper quality, size and color to verify they are
correct to trim card and specification.
If there are any ‘Other’ sewing trims used on garment, add
them to the check list and mark accordingly.
PURPOSE : Needle Stick Injury Policy -No broken / blunt / spare needles / staples allowed in machine thread stand and entire floor. .To avoid any metal contamination with children’s products Rio Fashion Ltd. must pass metal detected prior to delivery the goods as well as all aspects of the Safety Requirements stated in agreement we followed accordingly. …
Below steps shall be taken for all children’s products and need to aware about Needle & Sharp Tool Policy
Fresh needles should be issued through inventory log only, after receiving the broken / blunt needles.. Needle Stick Injury Policy replacement / Control Procedure.
Clippers or scissors must be securely attached to the work station or machine.
Minimum neck stretch must check as per measurement spec for all children wear. Also mentioned that no minus tendency acceptable.
Broken / blunt needles should be logged immediately after replacing. Thread ends and float thread not acceptable for any children wear, moreover especially uncut thread not acceptable more than .5 cm.
General housekeeping must be of an acceptable standard to avoid stray metal components.
Goods coming into the factory must be contaminant free, and the pass responsibility for this up the supply chain to component and raw material suppliers and sub-contractors, such as printing and embroiderers.
All relevant components must pass through pull test at 90N/10 second for ensuring the attachment strength.
Trace the complete needle fragments onec it is broken and record. Products should be passed through the metal detector as finished goods after ticketing, but prior to being hung or boxed. By positioning the metal detector at this point, the manufacturer can ensure every piece of completed product has been detected and that no further metal contamination can enter the product.
That means all children products should be metal free and packing into carton should be at metal free zone.
Responsible
Personnel :
Manager Quality
Manager Production
Manager, Compliance & CSR
Working
Procedure :
All children’s product should be detect by metal detector machine & confirm
safety
Pins and staples
Sewing Needles (Hand and Machine)
Knitting machine needles and linking points and tagging gun needles
Scissors, clippers and other sharp tools
Metal detection (including needle detection)
Machine applied fasteners
Glued and heat fused components
Elasticized garments
Security of attached components
Conclusion
Needle Stick Injury Policy -For any needle issues, please contact task force co-ordinator. Designation of Responsible personnel to Review & Update if any change when required with the concern of management :
