The grading engine for Gerber AccuMark 8.0 has been modified in order to support the many new enhancements that have been added to this release. Some of these enhancements are not compatible with Classic Gerber AccuMark. If data created on 8.0 are displayed or Order Processed on an earlier version of software, some items are not preserved if the data is saved in an earlier version of software, and in some cases piece geometry can change shape or notches can move is the data is saved in an earlier version of software.
We are sole agent of all Garment and Textile ERP Software companies. We can provide information about the best ERP software company based on your requirements. We are trouble shooter of fashion industrial software like Willcom, Barudan, Lectra, Gerber, iEcho, Datacolor, Shedomaster, Batch, Qc etc
A utility to check for differences between graded sizes created in 7.6.5 and graded sizes of the same piece created in Gerber AccuMark 8.0 is available to review existing data.
Data Conversion Services:
It support data conversion services. Data can be compared from any drive or (non-MSDE/SQL) storage area. Using standard wildcards in the “Pattern” field to compare specific patterns within a storage area. The “Tolerance” field is used to define a specific measurement that a point can deviate between releases. View/System Preferences can be used to set the “Tolerance “ field to Metric or Imperial.
After the initial dialog box is completed, the Check button is used to initiate the comparison. While the utility is running, the “Stop “button can be used to cancel the operation. The “Skip Piece” button can be used to skip over a specific piece if the utility gets hung up checking one piece. This can happen if a piece is corrupt and has hundreds of sizes.
Initially only pieces with problems are displayed in a list. The “Show All Pieces” button can be used to display all pieces in the storage area, which includes those pieces that are within the grading tolerance specified.
The potential status values of data conversion services are “Points out of tolerance” or “Failed to grade piece using old/new grading method”.
Gerber Data:
When a specific size is selected from the Details section of the form, the “View” button is enabled. The “View” button displays the old and new versions of the piece. More than one size can be selected to view at the same time. Generally, sizes farther away from the base size have a more pronounced difference. Several functions are available in this View window. The gerber data can be convert from gerber to dxf and dxf to gerber
Data Quality Tools Comparison:
Some data quality tools comparison are stated below-
Status Bar:
The Status Bar is best gerber data quality tools comparison that provides the function that is being applied.
View:
It is another gerber data quality tools comparison of Full Scale, Full Width and Full Height can be used to control the view. The piece can be zoomed in on using the left mouse button and creating a marquee around the desired area. The right mouse button will reverse the views.
Sizes:
The sizes menu shows a list of sizes that is being displayed. Each of these sizes can selectively be turned ON or OFF.
Tool Bar:
The Tool Bar has tools for New Grading, Old Grading, Differences, Symbols, Notches, Smoothing, Measure and Clear Measurements. Toggle the icons or use the options in the View menu to turn a function on or off.
New Grading:
The grading generated by AccuMark V8.0 is displayed as white lines and can be turned ON or OFF.
Old Grading:
The grading generated by AccuMark V7.6.5 is displayed as green lines and can be turned ON or OFF (new grading if selected, is displayed on top of the old grading).
Differences:
The areas where the old and new grading methods produce difference results are displayed as red lines and can be turned ON or OFF.
Notches:
The display of notches can be turned ON or OFF.
Smoothing:
The display of the piece with smoothing applied can be turned ON or OFF.
Measure:
Distances between points can be measured. The user is prompted to select the first and second points for measuring.
Clear Measurements:
Use this function to clear all measurements on the display.
Conclusion:
You can buy different types of data conversion services software those are available in this site. There are different types of data conversion facility exist in this software like gerber to dxf as well as dxf to gerber etc.
The barco recipe management software provides means to fully automated systems for the dye house department of the plant. It delivers a complete solution, including all steps (from Batch Planning to Batch End) needed in the process of dyeing a Batch, giving a full control and a complete monitoring of the connected machines and providing the user with extensive reporting of the Batches. The SedoMaster custom recipe management software has an intuitive user interface and easy navigation. This enables users with a basic Windows background to easily use the system.
2. Tools of Recipe Management Software:
Software Define and edit Machines and Machine Types with their properties.
Software Define and edit Global parameters (e.g. Batch Parameters, Batch Texts, Alarm Groups…)
Link Machines or Machine Groups to the applicable defined parameters.
Define and edit one or more Shift Calendars and link them to the appropriate Machine. These definitions are taken into account when calculating the duration of a batch.
Plan Batches.
Software Define and edit dyeing programs and download these programs to or upload them from the Controllers when needed.
Diagnostics of the network
Link to an external Recipe System
Use a SEDOMAT Dispenser or link to an external Dispensing System.
Link to a Host System (import and export).
Automatically or manually weigh the necessary products.
Keep full Stock Control of Dye Products.
Monitor the defined Machines, so the user can keep track of the different states the Machines are in and intervene when needed.
Complete reporting facilities.
3. Features of Manufacturing Information System Software :
Replaced internal production number on controller by batch number
24h Machine Logging
Extended Batch Reporting and manufacturing information system
Improved performance
All known bugs from version 6.0 are solved in the version 6.1
4. Configuration of Barco Products
Barco Automated Systems
4.1. Beacon Parameters
Configuration (editing) of the User Prompts and Control Parameters
Up/Downloading/Copy the User Prompts and Control Parameters
Configuration of Stop Text Groups and Function Groups for Beacon
Link User Prompts with Function Stop Groups for Beacon machine types
Linking Beacon Batch Parameters is the process
5. Monitoring
5.1. Manufacturing Information Systems
We have adapted the logging graphic so that we can display Beacon features in the graph, like control parameters, input/outputs at cursor level, user prompts.
The logging graphic for SEDOMATs now supports also infowords and infobits at marker as manufacturing information systems
Support of 24h machine logging : it’s now possible to show in one logging graphic the latest 24 hours logging of each machine. (included events, alarms, stop declarations, all infowords & bits, program start/stops, …)
2 new forms for showing the detailed alarm overview and stop declaration overview ; each form has a summary overview ; with printout
This release of SedoMaster uses Monitoring Client version 3.03 (Build 1186) as a monitoring system. Hence all new features supported by that component are also applicable in the SedoMaster System.
The new Monitoring includes improved manners of filtering: the Batch Selection is no longer limited to a certain number of Batches in the past and reporting can be requested over flexible periods (whereas in the past it was always relative to the current day).
An improved way of logging (differential logging) results in a considerable smaller size for the log files, this of course without loss of data using manufacturing information system
The Trend Logging Graphics and Program Overview have been made visually more attractive. The Program Overview now integrates Alarms and Program Stops (both on screen and on print) and supports function icons.
5.2. Industrial Automation in Floor:
Added many new items for better reporting like :
Batch idle time : time between batches
Industrial automation of batch remaining time
Time till next function stop
Next function stop name
Current function of barco products elapsed time
Current function start time is industrial automation
Current alarm of barco products elapsed time
Current alarm start time for industrial automation
Current stop declaration elapsed time
Current stop declaration of barco productsstart time
Current addition elapsed time
Current addition start time
Current active treatment number
Batch recipe process number is a industrial automation
6. Plan board
Support of Earliest start time
It consist for textile dyeing process
Support Red Tails
Support for entering machine stop declarations
Status Flags for alarm, operator call, stop and weighed are supported.
This release of the Planboard provides means to plan Batches simultaneously on different Clients.
The Planboard also supports Universal Printing.
In this release, every user has (as well as his Security Rights) a Planner Code. This Planner Code denotes in which machines the current user is interested. The Planboard will only display those machines in its overview.
The remaining time for an active batch is available in the planboard, based on the actual active function.
The time of the next operator call is also supported, based on the actual active function
Preferences only support SedoMaster
Batch data and Preparation data can be exported to the host system via two different files.
RGB color from the recipe system is imported
7. Sedomat Dispenser Service for Automation Engineering
It is now possible to configure automation engineering in a second Treatment Parameter for Product Amount. This was needed in case of dispensers that have a wide range of amounts they can handle.
Improved performance of industrial automation and automation engineering system for textile dyeing process
7.1. Link to Dispenser Service
Barco products have mixed dispenser operation
The dispensing service is now made dependent on the combination of Product, Machine and on a restriction on the amount of the product.
7.2. Link to Host Service for Textile Dyeing Process
Barco products support of following new triggers for exporting purposes It support all function stop events for textile dyeing process
8. Database of Recipe Management System
Maintenance plan and backup purposes and cleanup of the transaction log file for all barco products
Indexes on t_batch for performance improvements
8.1. Controller Intervention
Indication of Master/Slave is supported for textile dyeing recipe management system
If a controller is selected, the functions steps for the active treatment are displayed (with indication of active functions).
Values for the info words/bits are refreshed for textile dyeing recipe management system
Apparel merchandising jobs for woven fabric consumption are calculated in this article. Woven fabric consumption of pant is calculated here with formula. Consumption of this types of fabric is defined as the total amount of fabric which is used to make a complete garment. This types of fabric consumption is expressed as Yards or Meters. It is very necessary for merchandiser. The quantity of fabric needed for making a garment is called fabric consumption. It is difficult to know the actual consumption before completion of marker planning but we can get an approximate fabric consumption from sample.
Fabric consumption is calculated by following two processes :
From marker ( it is more accurate)
From measurement or mathematical system ( it is approximate)
Apparel Merchandising Jobs :
There are different types of apparel merchandising jobs need to be done after getting a order from buyer. Fabric calculation and consumption formula are the major job of apparel merchandising. For woven pant under apparel merchandising is given below with picture in briefly –
Woven Pant Consumption
Suppose,
A = Thigh (Dia) = 26 inch
B = Waist Band Height = 2 inch
C = Out seam = 42 inch
Fabric cut able width – 59″
Fabric Consumption Formula :
Fabric consumption formula of fabric for marketing is given here-
=1.24+5% wastage [considering 5% wastage]
=1.24+ yds.
=1.3 yds.
=1.3X0.91 meter
=1.18 m.
Fabric Consumption Formula for Shirt :
International Size Grading :
Infant baby = 1-2-3 years, Size : 1-2-3
Toddlers = 4-5-6 years, Size : 4-5-6
Boys & girls = 6-16 years, Size :
Fabric consumption per dozen of a full shirt:
Considering medium size (M) for calculation-
Body Section: (body length+allowance) × (1/2 chest+allowance) × 2
Round cutting knife machine is the most useful cutter knife instrument in apparel industry. Round knife is mainly used for small production. Round knife cutting machine is called round knife cutting machine because its cutter is round but slightly octagonal in shape. Round Knife is basically used for edge cutting while the manual laying or spreading is taking place. It is 200 mm in diameter and has a limitation for not cutting precise at the curve and thus is used for edge cutting as it gives a precise straight line cut. It is used for cutting the plain and stripe fabric, but strictly not for cutting the edge of the check fabric because it causes the problem of bowing if the check fabric gets an off-grain cut.
Function of Round Cutter Knife:
Round cutter knife is widely used to separate the big parts and separate the blocks of fabric from relatively small height fabric lay.
Round knife machine can be easily movement due to light weight.
Round knife machine have manual grinder is used to sharp the blade.
Blade automatic knife is octagonal type & has a very sharp edge.
Fabric lay height can be cut using up to 40 percent of the blade diameter of round knife.
cutting knife
Advantages Round Cutting Knife Machine:
Round knife is specially used for cutting suit of fashion garment,
Throwing knife is easy to operate,
Throwing knife is best suitable for gentle curve cutting.
Disadvantages Round Cutting Knife Machine:
Throwing knife requires very skilled operator to cut the fabric,
This machine is not suitable for bulk production,
Very low knife height.
Fabric Height Cutting’s Rules:
Type of fabric
Height
1) linen
¾”
2) t/c or cotton fabric
1″
3) dobby fabric
¾”
4) cotton spandex (solid)
1″
5) cotton spandex (stripe)
¾”
6) oxford fabric (solid)
¾”
7) oxford fabric ( stripe)
½”
8) twill cotton (solid)
¾”
9) twill cotton (stripe)
½”
10) corduroy fabric
¾”
11) denim fabric (hard)
½”
12) denim fabric (soft)
1″
Standard Operating Procedures of Cutting
Cutting: It is the process of effective utilization of fabric by efficient marker making and cutting of garment parts to provide support to business by reducing the Fabric Costs (added due to wastages).
Importance of Cutting: In garment business, Fabric cost covers 60% of the total cost of manufacturing. Thus, it becomes very important to use the fabric efficiently with least wastages. Cutting department can be considered as the most important department for any Factory.
Cutting SOP
Cutting Department: The following processes constitute the Cutting department:
Fabric Relaxation
Spreading and Cutting
Numbering and bundling
Fusing
SOP for Cutting: First of all, the Shade segregation report is referred
After receiving the fabric, it is verified with the Shade report as per CCR, which is prepared by merchandiser by considering the shrinkage rate with shade report.
Fabric relaxation of minimum 48 hours is done for Spandex fabrics
Table preparation is done and fabric Spreading is done. The record for end –bits is kept. During laying, the Q/C continuously checks the fabric and marks the area containing defects. These marked area parts are replaced later on using the same roll end – bits
After spreading, Marker is placed on top of the lay and checking is done by placing hard patterns to avoid any errors of marker, overlapping, grain line and missing parts.
Once, the marker is confirmed to be OK, Cutting is done followed by Cut Panel Audit. Any issues arising are resolved by the Cutting In-charge and defective parts are replaced simultaneously.
Numbering and Bundling is done after cutting to avoid any serial mistakes during sewing (which may lead to panel to panel shade variation).
After Numbering, bundles are sent for Fusing and Printing. The Q/C checks the quality and placement of fusing and printing randomly. Any issues encountered are immediately highlighted and resolved by the Cutting in-charge.
Once, all the quality check points are passed, the cut parts are issued to the Sewing department.
Reports in Cutting Section: Six reports are being made in the Cutting Section:
Fabric Relaxation Record
Marker and Spreading Checking Report
Daily Cut Panels and Bundling Checking Report
Parts Replacement Report
Fusing M/C Temperature and Pressure Checking Report
Fusing M/C Clean Report
Fabric Relaxation Procedure:
Fabric relaxation is very important for fabric having stretch/spandex in nature. This kind of fabric is required to be unrolled and kept for minimum 24 hours to come back to its original shape. Relaxation is vital to keep measurement after cutting consistent.
79% Model 21% polyester
62% Viscose 34% polyester 4% linen
95% Polyester 5% spandex
63% Polyester 34% rayon 3% spandex
75% Polyester 22% rayon 3% spandex
93% Polyester 6% spandex 1% rayon
55% Linen 45% rayon
60% Rayon 37% polyester 3% spandex
55% Rayon 45% polyester
97% Cotton 3% spandex
100% Polyester
55% Linen 45% cotton yarn dyed
82% Rayon 18% polyester
55% Linen 45% Cotton
Conclusion:
Nice to contact you. This is Celia from Hangzhou Xuchuan Co.,ltd. I noticed your website ,and know you have bussiness in round knife cuttiing machine,so I guss you may have interest in our round fabric cutters and multifunction household sewing machine presser foot. We are supplier of fabric cutters and presser feet.Our cutters are in high quality at the most favorable price.With high quality and favorable price,our products have been exported to Thailand ,Malaysia,UK,Italy and USA,and it’s popular in our customers. Here I enclose images for your reference,and any size can be customised.If you have interest if any of them,welcome to inquire me.Sharpening a knife cutting machine is popular in the garment industries. Best used for light to medium weight fabrics; woven or loosely knit fabric. But it is normally used for small production.
Md. Ferdus Alam, B.Sc. in Textile Engineering, Southeast University, Cell # 1723300700, Email: [email protected]Celia, Xcan Company Ltd, Mobile : +0086 13957850772,Fax: +0086 (571) 86412851,Address: 288# Qiuyi Rd,Binjiang DistrictHangzhou,China 310052
