Pre Production Process In Garment Industry

Mr. AAA shared some points on fabric fault & thread issue. Mr. DDD talked about some H&M nomination of accessories issue . He came up with another point where he mentioned factory has failed to execute a wash where out sourced washing plant is doing it with ease. Also he shared his observation, as factory is not maintaining their wash recipe.  Also he emphasized on fabric & accessories wastage management to improve profit margin. Mr. BBB talked about difference between planning & actual scenario when problem occurs. Proper communication he accentuated can be the key to resolve any issue. Some check lists are given below –

  • Planning Receive
  • Fabric Receive in Store
  • Accessories Receive in Store
  • FABRIC COMPOSITION
  • INTERLINING
  • FUSING
  • MAIN LBL.
  • SIZE LBL.
  • SUB LBL.
  • CARE LBL.
  • BTN LIGNE.
  • BTN & HOLE QTY.AT BODY.NECK
  • BTN & HOLE QTY.CUFF.
  • BTN & HOLE QTY.SLV.PLKT.
  • SPARE BTN & POSITION
  • BTN COLOUR
  • HOLE MEASUREMENT
  • THREAD
  • SPI
  • COLLAR WIDTH
  • BAND WIDTH
  • COLLAR STYLE
  • CUFF STYLE
  • CUFF WIDTH
  • FRONT
  • BACK
  • YOKE
  • POCKET POSITION
  • POCKET WIDTH & LENGTH
  • SLV.
  • BTM  HEM
  • LOWER PART
  • TOP STITCH
  • SIDE SEAM
  • ARM HOLE
  • FINISHING
  • PACK
  • FOLDING SIZE
  • POLY BAG
  • NECK BOARD
  • COLLAR INSERT
  • BUTTER FLY
  • PIN
  • CLIP
  • BACK BOARD
  • CUFF PRESENTATION
  • HANG-TAG
  • BAR CODE
  • POLY STICKER
  • PAPER BAND
  • Approval Receive (Counter Sample)
  • Approval Receive (P.P Sample)
  • Marker Requisition (CAD)
  • Marker Receive (Test Cutting)
  • INTERLINING (FUSE/NON FUSE/COLOUR)
  • THREAD
  • S.P.I
  • FUSING
  • BAND ROLLING
  • CUFF ROLLING
  • COLLAR TOP STITCH
  • COLLAR CLASSIFICATION (C/WAY,B/D.C/C,HIDDDN B/D,UNDER LOOP,REMOVABLE BONE,
  • CUFF HOLE & BTN QTY WITH MEAS
  • BAND TOP STITCH
  • CUFF TOP STITCH (ROUND,NOTCH,SQURE)
  • FRONT UPR. PLKT.  (FUSE / NON FUSE)
  • LOWER PLACKET (ROLLING OR O/L)
  • MAIN LABEL
  • SIZE LABEL
  • CARE  LABEL
  • EXTRA  LABEL / SUB LABEL
  • BACK TUCK / BACK BOX
  • BACK OR FRONT DART
  • USE LOOP / NOT USE  LOOP
  • FRONT SHOULDER TOP ST
  • BACK YOKE TOP ST
  • SLV . UPR PLKT .  (POINT / SQUARE)
  • SLV PLKT.  HOLE & BUTTON
  • SLV. LOWER PLKT.(SELF OR NOT)
  • SHORT SLV .)WELTED / ROLLING)
  • AFTER / BEFORE SIDE SEAM (TUCK/BARTACK)
  • SLV.ATTACH (FRENCE  / OVER LOCK)
  • ARM  HOLE  TOP STITTICH (LINING USE/NOT)
  • SIDE SEAM (F/ARM OR OVER LOCK)
  • FEED OFF THE ARM ST WAY (LINING USE / NOT)
  • SIDE SLIT (BARTACK OR NOT)
  • COLLAR JOINT TOP ST .
  • BUTTOM HEM (TALL / STRAIGHT)
  • CUFF ATTACH (PLEAT.SINGLE /DOUBLE)
  • HOLE & BUTTON THREAD
  • HOLE MEASUREMENT & HOLE BTN QTY
  • GARMENTS MEASUREMENT
  • Pattern Receive
  • Make Sheet Receive
  • Marker Checking QC
  • Test Cutting Start
  • Printing and Embroidery Send
  • Printing and Embroidery Receive
  • Test Cutting Input to Sewing
  • Test Sewing Measurement Report (QC)
  • Test Sewing Measurement Report Receive (Sample Section)
  • Balk Marker Receive
  • Bulk Input Date
  • End of Garment Porcess

Pre Production Process Meeting

  • Mr. LLL started his speech with one of this production challenge issue , as factory has limited number of lines (9 lines) with verities of styles goes on (30-34 styles) in production line.
  • He talked about obligation of 2 size set before going for bulk which is time killing in his point of view.
  • Revise planning of production creates sudden problem in line balancing.
  • More automatic machines are required in factory production line to improve quality.
  • Some bitter experience he shared he faced during working with factory as most of the time they failed to maintain quality & on time delivery.
  • He also emphasized on getting actual man , m/c , productivity from R&D Dept.
  • Mr. KKK started his speech with a replay to Mr. UUU  point of 2 size set issue. As factory has 85% of their orders in spandex fabric , 2 size is mandatory requirement to adjust the fabric shrinkage.
  • He mentioned some good customers need line allocation which will create interest in them to do more business with factory.
  • He also proposed a model line plan for size set & SMS production execution. 
  • He also mentioned some problem he is going through while working with factory. He also mentioned factory doesn’t have necessary dry process execution section which is now a mandatory requirement for factory orders.
  • Improvement in supply chain & file management system has been came as observation.