Pre Production Process In Garment Industry
Pre Production Process In Garment Industry

Pre Production Process In Garment Industry

Pre Production Process In Garment Industry

Mr. AAA shared some points on fabric fault & thread issue. Mr. DDD talked about some H&M nomination of accessories issue . He came up with another point where he mentioned factory has failed to execute a wash where out sourced washing plant is doing it with ease. Also he shared his observation, as factory is not maintaining their wash recipe.  Also he emphasized on fabric & accessories wastage management to improve profit margin. Mr. BBB talked about difference between planning & actual scenario when problem occurs. Proper communication he accentuated can be the key to resolve any issue. Some check lists are given below –

  • Planning Receive
  • Fabric Receive in Store
  • Accessories Receive in Store
  • FABRIC COMPOSITION
  • INTERLINING
  • FUSING
  • MAIN LBL.
  • SIZE LBL.
  • SUB LBL.
  • CARE LBL.
  • BTN LIGNE.
  • BTN & HOLE QTY.AT BODY.NECK
  • BTN & HOLE QTY.CUFF.
  • BTN & HOLE QTY.SLV.PLKT.
  • SPARE BTN & POSITION
  • BTN COLOUR
  • HOLE MEASUREMENT
  • THREAD
  • SPI
  • COLLAR WIDTH
  • BAND WIDTH
  • COLLAR STYLE
  • CUFF STYLE
  • CUFF WIDTH
  • FRONT
  • BACK
  • YOKE
  • POCKET POSITION
  • POCKET WIDTH & LENGTH
  • SLV.
  • BTM  HEM
  • LOWER PART
  • TOP STITCH
  • SIDE SEAM
  • ARM HOLE
  • FINISHING
  • PACK
  • FOLDING SIZE
  • POLY BAG
  • NECK BOARD
  • COLLAR INSERT
  • BUTTER FLY
  • PIN
  • CLIP
  • BACK BOARD
  • CUFF PRESENTATION
  • HANG-TAG
  • BAR CODE
  • POLY STICKER
  • PAPER BAND
  • Approval Receive (Counter Sample)
  • Approval Receive (P.P Sample)
  • Marker Requisition (CAD)
  • Marker Receive (Test Cutting)
  • INTERLINING (FUSE/NON FUSE/COLOUR)
  • THREAD
  • S.P.I
  • FUSING
  • BAND ROLLING
  • CUFF ROLLING
  • COLLAR TOP STITCH
  • COLLAR CLASSIFICATION (C/WAY,B/D.C/C,HIDDDN B/D,UNDER LOOP,REMOVABLE BONE,
  • CUFF HOLE & BTN QTY WITH MEAS
  • BAND TOP STITCH
  • CUFF TOP STITCH (ROUND,NOTCH,SQURE)
  • FRONT UPR. PLKT.  (FUSE / NON FUSE)
  • LOWER PLACKET (ROLLING OR O/L)
  • MAIN LABEL
  • SIZE LABEL
  • CARE  LABEL
  • EXTRA  LABEL / SUB LABEL
  • BACK TUCK / BACK BOX
  • BACK OR FRONT DART
  • USE LOOP / NOT USE  LOOP
  • FRONT SHOULDER TOP ST
  • BACK YOKE TOP ST
  • SLV . UPR PLKT .  (POINT / SQUARE)
  • SLV PLKT.  HOLE & BUTTON
  • SLV. LOWER PLKT.(SELF OR NOT)
  • SHORT SLV .)WELTED / ROLLING)
  • AFTER / BEFORE SIDE SEAM (TUCK/BARTACK)
  • SLV.ATTACH (FRENCE  / OVER LOCK)
  • ARM  HOLE  TOP STITTICH (LINING USE/NOT)
  • SIDE SEAM (F/ARM OR OVER LOCK)
  • FEED OFF THE ARM ST WAY (LINING USE / NOT)
  • SIDE SLIT (BARTACK OR NOT)
  • COLLAR JOINT TOP ST .
  • BUTTOM HEM (TALL / STRAIGHT)
  • CUFF ATTACH (PLEAT.SINGLE /DOUBLE)
  • HOLE & BUTTON THREAD
  • HOLE MEASUREMENT & HOLE BTN QTY
  • GARMENTS MEASUREMENT
  • Pattern Receive
  • Make Sheet Receive
  • Marker Checking QC
  • Test Cutting Start
  • Printing and Embroidery Send
  • Printing and Embroidery Receive
  • Test Cutting Input to Sewing
  • Test Sewing Measurement Report (QC)
  • Test Sewing Measurement Report Receive (Sample Section)
  • Balk Marker Receive
  • Bulk Input Date
  • End of Garment Porcess

Pre Production Process Meeting

  • Mr. LLL started his speech with one of this production challenge issue , as factory has limited number of lines (9 lines) with verities of styles goes on (30-34 styles) in production line.
  • He talked about obligation of 2 size set before going for bulk which is time killing in his point of view.
  • Revise planning of production creates sudden problem in line balancing.
  • More automatic machines are required in factory production line to improve quality.
  • Some bitter experience he shared he faced during working with factory as most of the time they failed to maintain quality & on time delivery.
  • He also emphasized on getting actual man , m/c , productivity from R&D Dept.
  • Mr. KKK started his speech with a replay to Mr. UUU  point of 2 size set issue. As factory has 85% of their orders in spandex fabric , 2 size is mandatory requirement to adjust the fabric shrinkage.
  • He mentioned some good customers need line allocation which will create interest in them to do more business with factory.
  • He also proposed a model line plan for size set & SMS production execution. 
  • He also mentioned some problem he is going through while working with factory. He also mentioned factory doesn’t have necessary dry process execution section which is now a mandatory requirement for factory orders.
  • Improvement in supply chain & file management system has been came as observation.

About Engr. Kh. Mashiur Rahman

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