Pre Production Process In Garment Industry

Pre Production Process In Garment Industry

Mr. AAA shared some points on fabric fault & thread issue. Mr. DDD talked about some H&M nomination of accessories issue . He came up with another point where he mentioned factory has failed to execute a wash where out sourced washing plant is doing it with ease. Also he shared his observation, as factory is not maintaining their wash recipe.  Also he emphasized on fabric & accessories wastage management to improve profit margin. Mr. BBB talked about difference between planning & actual scenario when problem occurs. Proper communication he accentuated can be the key to resolve any issue. Some check lists are given below –

• Planning Receive
• Fabric Receive in Store
• Accessories Receive in Store
• FABRIC COMPOSITION
• INTERLINING
• FUSING
• MAIN LBL.
• SIZE LBL.
• SUB LBL.
• CARE LBL.
• BTN LIGNE.
• BTN & HOLE QTY.AT BODY.NECK
• BTN & HOLE QTY.CUFF.
• BTN & HOLE QTY.SLV.PLKT.
• SPARE BTN & POSITION
• BTN COLOUR
• HOLE MEASUREMENT
• THREAD
• SPI
• COLLAR WIDTH
• BAND WIDTH
• COLLAR STYLE
• CUFF STYLE
• CUFF WIDTH
• FRONT
• BACK
• YOKE
• POCKET POSITION
• POCKET WIDTH & LENGTH
• SLV.
• BTM  HEM
• LOWER PART
• TOP STITCH
• SIDE SEAM
• ARM HOLE
• FINISHING
• PACK
• FOLDING SIZE
• POLY BAG
• NECK BOARD
• COLLAR INSERT
• BUTTER FLY
• PIN
• CLIP
• BACK BOARD
• CUFF PRESENTATION
• HANG-TAG
• BAR CODE
• POLY STICKER
• PAPER BAND
• Approval Receive (Counter Sample)
• Approval Receive (P.P Sample)
• Marker Requisition (CAD)
• Marker Receive (Test Cutting)
• INTERLINING (FUSE/NON FUSE/COLOUR)
• THREAD
• S.P.I
• FUSING
• BAND ROLLING
• CUFF ROLLING
• COLLAR TOP STITCH
• COLLAR CLASSIFICATION (C/WAY,B/D.C/C,HIDDDN B/D,UNDER LOOP,REMOVABLE BONE,
• CUFF HOLE & BTN QTY WITH MEAS
• BAND TOP STITCH
• CUFF TOP STITCH (ROUND,NOTCH,SQURE)
• FRONT UPR. PLKT.  (FUSE / NON FUSE)
• LOWER PLACKET (ROLLING OR O/L)
• MAIN LABEL
• SIZE LABEL
• CARE  LABEL
• EXTRA  LABEL / SUB LABEL
• BACK TUCK / BACK BOX
• BACK OR FRONT DART
• USE LOOP / NOT USE  LOOP
• FRONT SHOULDER TOP ST
• BACK YOKE TOP ST
• SLV . UPR PLKT .  (POINT / SQUARE)
• SLV PLKT.  HOLE & BUTTON
• SLV. LOWER PLKT.(SELF OR NOT)
• SHORT SLV .)WELTED / ROLLING)
• AFTER / BEFORE SIDE SEAM (TUCK/BARTACK)
• SLV.ATTACH (FRENCE  / OVER LOCK)
• ARM  HOLE  TOP STITTICH (LINING USE/NOT)
• SIDE SEAM (F/ARM OR OVER LOCK)
• FEED OFF THE ARM ST WAY (LINING USE / NOT)
• SIDE SLIT (BARTACK OR NOT)
• COLLAR JOINT TOP ST .
• BUTTOM HEM (TALL / STRAIGHT)
• CUFF ATTACH (PLEAT.SINGLE /DOUBLE)
• HOLE & BUTTON THREAD
• HOLE MEASUREMENT & HOLE BTN QTY
• GARMENTS MEASUREMENT
• Pattern Receive
• Make Sheet Receive
• Marker Checking QC
• Test Cutting Start
• Printing and Embroidery Send
• Printing and Embroidery Receive
• Test Cutting Input to Sewing
• Test Sewing Measurement Report (QC)
• Test Sewing Measurement Report Receive (Sample Section)
• Balk Marker Receive
• Bulk Input Date
• End of Garment Porcess

Pre Production Process Meeting

• Mr. LLL started his speech with one of this production challenge issue , as factory has limited number of lines (9 lines) with verities of styles goes on (30-34 styles) in production line.
• He talked about obligation of 2 size set before going for bulk which is time killing in his point of view.
• Revise planning of production creates sudden problem in line balancing.
• More automatic machines are required in factory production line to improve quality.
• Some bitter experience he shared he faced during working with factory as most of the time they failed to maintain quality & on time delivery.
• He also emphasized on getting actual man , m/c , productivity from R&D Dept.
• Mr. KKK started his speech with a replay to Mr. UUU  point of 2 size set issue. As factory has 85% of their orders in spandex fabric , 2 size is mandatory requirement to adjust the fabric shrinkage.
• He mentioned some good customers need line allocation which will create interest in them to do more business with factory.
• He also proposed a model line plan for size set & SMS production execution. 
• He also mentioned some problem he is going through while working with factory. He also mentioned factory doesn’t have necessary dry process execution section which is now a mandatory requirement for factory orders.
• Improvement in supply chain & file management system has been came as observation.