What is Terry Towel Weaving Machine? Fabric Dyeing Process
Terry Towel laving width: 500 mm
Suitable Yarn: Cotton Spun
Shedding type: Electronic Jacquard with minimum 1400 Hooks
Harness mode: one hook /one thread
Weft Insertion: Rigid Rapier
Weft cutter: Mechanical or Pneumatic
Number of Colors: minimum 08
Take-up: Electronic – Independent Stepper Motor Drive
Let-off: Electronic – Independent Stepper Motor Drive
Warp and Weft Stop Motion: Automatic
Controller/Software: PLC based dedicated with pattern editor and diagnostic option , Separate Drawing-In Station: Automatic with 8 Colors and 20 Heald frames
In a textile manufacturing company, cooling water is used in many places such as: Engine and burner cooling; Fabric cooling with cooling drums filled with water; Cooling dye baths; and Cooling of the air between different drying stages in a pressure dryer.
The spent cooling water can be circulated back to the process water storage tank or it can be transported to a separate storage tank for warm process water. The only disadvantage can be the increased risk of contaminants in the process water. However, a monitoring system can be installed to detect this (measuring, e.g., pH, conductivity, turbidity) and filters can be installed to purify the water. Recycling of cooling water can reduce total water consumption by about 50% and energy consumption by about 20%. The applicability is company specific and depends, among other factors, on the demand and supply of water in the company. The investment costs depend on the specific company situation and recycling possibilities. The recycling of cooling water can lead to water savings of up to 50%.
Multi-Component Melt Spinning Equipment along with Melt Blender
Melt Blender Specifications – Capable to handle variety of polymer typesPossibility of making different yarn types, e.g., POY, FOY; multifilament, Monofilament Capable to produce Mono, Bi and Tri-component filaments (at least bi components) Temperature range up to 450°C Throughput 0.1— 6.0 kg/hr (speed around 1000 m/min)
Boiler pressure can be set at the lowest acceptable level by:
Tuning the boiler pressure to the energy demand. The lower the pressure, the lower the energy losses are. Check the lowest steam pressure at which the connected equipment functions properly.
Reducing the margins between maximum and minimum steam pressure at which the boiler reacts (often it switches between half power and full power) This reduces temperature variations. Based on professional experience it is possible to adjust the margins. By doing so, the boiler and the steam circuit last longer and require less maintenance.
Making sure that the settings are such that the boiler never switches off. Switching off and restarting the boiler cost extra energy since the boiler requires air rinsing for safety reasons. In cases when boiler is used 24 hours a day, the steam demand is often less during the night. Reduce the pressure in the steam circuit during these periods to the required minimum level. Programmable switches allow automatic switching.
For example, a jet dyeing machine may need steam at 6 kg/cm2 for achieving 3 kg/cm2 pressure in machine. The steam generation may be at 8 kg/cm2 (saturated) considering steam transmission losses. However if boiler operates at 15 kg/cm2, the pressure would need to be reduced through pressure reducing valve to again 6 kg/cm2, at the machine. Thus incurring energy loss corresponding to heat at 15 kg and heat at 8 kg. In case of leaks etc. the loss would be much more in case of 15 kg line compared to 8 kg line. Reducing steam pressure reduces energy losses. Every company that has a steam installation. Cost of changing the settings of a steam pressure is negligible. Purchase of a programmable switch can be considered. Reduced energy losses leads to reduced energy costs.
What is Carding Cloth Machinery & High Production Card?
Man Made Fiber Spinning Line (Pilot-Scale) NU Room Line with Single Carding Cloth machinery. ONE (I) Tuft Opening Line and ONE (I) High Production card for Man-made and high performance Fibres with standard accessories and essential pans
Condenser
Frame and Stand, Cage, waste and dust
collection systemFilter unit for dust cageDelivery funnel size should be as per catalogue recommendation
Trunk Feeder
Widthwise similar with previous machinesConnect with central control system
Material Transport
Fan
To transport the material to next
machine fan should have lesser noise levelDiameters and capacity should be
necessarily according to the requirement to run a single Card
Air separator /Dissipation
To dissipate the air
High Production Card
Maximum 120 kg/h sliver production
Chute Feed Mechanism
Exhaust air must be upward
Cylinder speed minimum 400 RPM, adjustable with a frequency converter
System to create negative pressure and waste collection box
Card clothing can process 0.7-7 denier fibers
Area of Cylinder would be in the range 5.2-5.7 m2
Working width of machine in the range 1280-1500mm
Grinding/re-sharpening system must be integrated for cylinder and doffer
Manual grinding stones for doffer, cylinder etc must be included.
Manual cleaning brush for clothing and topset must be included.
Top set should be Clipping free.
Blends of different man-made fibers must be process without good fibers loss
Output sliver weight in the range 4 to 9 Ktex
Can Diameter 24 “x 48 “.
Coiler and Can changer will be on the floor.
All the manufacturing must be certified with ISO 9001 Standard
Installed power should be minimum less then 25KW sss
Soft Wool Winder – The aim of this test is to establish whether a fibre-level dyeing can be achieved with a given levelling agent. The test is primarily important for the Lanasol (reactive dyes for wool). It is similar to Deep Dyeing
No.
Features
Specs
1
Number of heads
1
2
Speed (m/min)
100-1000
Adopter type
Tapper (All Angles), Straight Package
3
Traverse for cylindrical bobbins
Determination of the levelling and retarding power of levelling agents with reactive and special wool dyes
Principle
Lanaset ( specially selected dyes for wool ) ranges. It can, however, also be used for other dye classes with due allowance for the relevant recipes and application methods.
Retardation
of dye uptake and fibre levelness (root / tip) are assessed visually.
Procedure
Reactive dyes
Substrate
Australian
wool, ( No. 3-1004 ). The material is wetted hot and left to cool overnight
in the standing bath.
The
pH must be checked before and after dyeing (pH meter). If there are nmarked variations, the test
series must be repeated.
The
liquor lost by evaporation during dyeing must be made up with de-ionized
water adjusted to pH 5.5.
Aftertreatment
After
dyeing, the wool is taken out of the bath and left to drain.
It
is then aftertreated in a fresh bath (liquor ratio 40 : 1) at pH 8.5
(adjusted with ammonia) for 15′ at 80°C, rinsed and neutralized with formic
acid 85 %.
Exhaustion test
The
exhaustion test shows whether a product retards dye uptake.
Apparatus
AHIBA
Texomat
Substrate
Liquor
ratio
5
g wool test fabric, chlorinated (
No. 3-3008 )
40
: 1
Assessment
After
it has been rinsed and dried, the dyeing is assessed for fibre levelness
(root / tip), and retardation of dye uptake.
To
assess a levelling agent, parallel dyeings must be carried out, one with a
known reference product and one without levelling agent
Albegal
B is the state-of-the-art reference product for use with reactive dyes for
wool.
2. Lanaset dyes
Substrate
Australian wool,( No. 3-1004 ). The material is wetted hot
and left to cool overnight in the standing bath.
Dyes
0.75% Lanaset
Yellow 2R
0.65% Lanaset
Orange R
0.48% Lanaset Gray
G
Chemicals
1 g/l sodium acetate cryst.
5 % Glauber’ salt anhyd.
pH 4.5 adjusted with acetic acid 80 %
Auxiliary
0 – 1 – 2 % (higher
amounts if necessary)
Liquor ratio
40 : 1, de-ionized water
Apparatus
AHIBA dyebath, VISTACOLOR or TURBOMAT
Method
Batchwise exhaustion as follows :
Important
The pH must be checked before and after dyeing (pH
meter). If there are nmarked
variations, the test series must be repeated.
The liquor lost by evaporation during dyeing must be made
up with de-ionized water adjusted to pH 4.5.
Rinsing
Rinse with running warm and cold water.
Exhaust test
The exhaustion test shows whether a product retards dye
uptake.
Procedure as for
Lanasol dyes.
Assessment :
After it has been rinsed and dried, the dyeing is assessed
for fibre levelness (root / tip), and retardation of dye uptake.
To assess a levelling agent, parallel dyeings must be
carried out, one with a known reference product and one without levelling
agent
Albegal SET is the state-of-the-art reference product for
use with Lanasol dyes.
Working Instruction
BUYER
SPRING FIELD .
REF
WOOL CHECK .
STYLE
MEN’S LONG SLEEVE CLASSIC COLLAR SHIRT.
QUANTITY
FOLLOW THE ORDER
SHEET . Plus/ minus Quantity =
5 % .
DELIVERY
T.B.C
FABRIC
100% COTTON CHECK
.
INTER LINING
T/C NON FUSED AT COLLAR , BAND
, F/PLKT , FLAP & CUFF
.
MAIN LABEL
“SPRING FIELD” ATT AT YOKE INSIDE
2 CM BELOW
FM BAND EDGE , 4 SIDE
STITCH .
SIZE LABEL
WITH IN
MAIN LABEL .
EXTRA LABEL
“LOOK COOL” ATT AT CENTER
OF BAND MIDDLE
, 2 SIDE
STITCH S.P.F” ATT AT
RIGHT SLV PLKT
BOX , 4 SIDE ST
(AS SAMPLE) . .
BTM LABEL
N/A .
BUTTON (PLASTIC 4HOLE –LOGO & SNAP )
18/L
NECK 1 PCE
, FRONT 5
PCS (ONLY BODY LAST
BTN – SNAP ) ,
1 PCE EACH
PKT & 2 PCS EACH CUFF . 14/L = 1 PCE EACH
SLV PLKT .
CARE & BARCODE LABEL
ATT AT L.H. S SEAM
12 CM UP FM BTM
HEM , FOLLOW THE BELOW
NOTE (AS WORN) .
SPARE BTN
18/L & 14/L =
1 PCE ATT AT LOWER INSIDE
5 CM &
4 CM UP FM
BTM HEM .
THREAD
MATCHING (COUNT – 50/2 ) .
CUFF
6 CM WIDTH
MITTRED CUFF , 1 HOLE , 2
BTN , 2 PLEAT
AT CUFF JOINT , PLKT EDGE
TO 1ST PLEAT 4 CM
REST OF PLEAT
2 CM .
COLLAR STAY
N/A .
COLLAR
CLASSIC COLLAR (SINGLE
LAYER) WITH TWILL
TAPE ATT AT
NECK JOINT .
FRONT
3 CM WIDTH
¼” WELTED
KANSAI WITH 2
PLEAT (AS SAMPLE) .
BACK
PLAIN .
YOKE
DOUBLE .
POCKET
2 CHEST POINTED PKT
WITH FLAP (BIAS CUT) , PKT
ROLLING 1.2 CM , DECO
ST AT FLAP
TOP SIDE , PKT INCLUDING FLAP (L´W) = (12.5´11) CM , PKT
POSITION (FOLLOW THE
SPEC) .
Objectives
• More systemic approach to Quality Management
• To improve Quality outputs
• Change from reactive to pro-active mindset
• Create a pro-Quality ethos in the business
• To protect the integrity of the WW Brand
• To support profitable growth by ensuring Customer confidence and satisfaction by reducing the Cost of Quality (COQ)
• Create more awareness on the continuous improvement of Quality
• Introduce more rigorous supplier management trough Quality and Safety fines, Quality meetings etc.
• Improve reliability of information and quality data
• More impact on 5.0 supplier strategy
• Maintin adherence to all relevant legislation, including Consumer Protection Act
