The automatic trimming machine machine adopts multi head and multi needle structure which makes it possible to embroider multiple colorful plat embroidery with the same patterns and lockstitches and realize automatic trimming machine function (K knife or H knife). The system consists of automatic trimming, motor thread clasping, stepping motor trimming and stepping motor hooking. During the embroidery process, if the upper threads and the lining threads use up or cut off, the machine will automatically stop running and give an alarm, and accurately report the head position of the cut-off thread.
Automatic Refueling Control of Trimming Machine:
According to the set number of needles, the machine can automatically refuel the head driver section and shuttle race, greatly extending the service time of the embroidery machine under high speed operation.
Automatic Refueling Control of Trimming Machine
Technical Specification of Dahao:
Quantity of Heads : 2/4/6/8…………/30
Quantity of Needles : 9/6/3
Dahao Head Distance : 400
Embroidery Area: 400*1200
Altearnative Embroidery : 800*1200
Power: 1000 Wats
Electronic Control:
Adopt 5-inch display screen, USB pattern input, and real-time pattern tracking display and install Dahao 328 computers.
Embroidery Quality:
The machine adopts international bobbin technology, which effectively improves the embroidery quality, strengthens the stereoscopic effects and enlivens the patterns.
Embroidery Quality
The machine adopts advanced upper thread gripper mechanism, improves the effects of trim thread and offline thread, supports flat package, stitch spacing compensation and optimizes the tatami and small-letter embroideries, helping your embroidery machines to achieve fine embroidery results.
Frame Body for Dress Trimmings:
The frame body is designed with brand new structure, which realizes lOOOrpm maximum speed, 6.0mm length of changeover needle and greatly improves the production efficiency. Increase the structural stability of the body frame and make the whole machine and its appearance more beautiful.
Frame Body for Dress Trimmings
Linear Drive for Dress Trimmings:
The main motor and drive motor are both Dahao servo motors, called full servo motor. The main motor has stable performance and strong power and has gone through years of experiments and tests. The machine adopts the full servo motor system, making the embroidering more gentle and stable. This embroidery machine is used for dress trimmings
Dress Trimmings
Accessories of Trimming Machine:
Platen support and chassis, computer manual, atlas of spare parts, toolbox, automatic coil winding machine
Needle & Broken Needle Control Procedure:
Needle register should be maintained in the store before issuing any needle to the floor.
Needle register should be maintained in the floor’s supply section, which will record receive, disburse and stock in hand records.
Needle should be checked daily by the quality personnel in the morning and if necessary quality personnel should inform respected supervisors to change needle.
Trimming machine needle guard and eye guard should be used properly where applicable.
When there is a case of broken needle, the worker, who is involved, should carry all the pieces in the designated box situated in the line to the supply section for submission.
There should be a broken pieces in each floor’s supply section.
There is a comprehensive policy for needle issue that needle should be disbursed only against receiving old or broken needle and no extra needle should be issued.
Broken or old trimming machine needle quantity should be same as disbursed new needle quantity.
If a broken needle quantity is not found in a station, then all shirts or cut piece form that station and also from stations in front and back in that line is freeze until all pieces of the needle is found. If needle is not found manually, then the related fabric should be checked by metal detector.
If even after checking by metal detector broken needle pieces not found, then the bundle of that process is taken away and destroyed.
In the specified areas, where we process metal free orders, no metal accessories of trims related to shirts are allowed.
Finished shirts of all metal free orders should be checked by conveyor metal detector before loading in carton.
Metal free checked shirts and open carton (loading in process) must be kept in a secured place.
All broken and old needles should be disposed from stock every one year.
Requirements for trimming machinebroken needle control:
When a needle breaks the worker must call the nominated person/supervisor in charge for the process and MUST find ALL fragments of the broken needle and hand them to the nominated person/supervisor.
The needle or needle pieces should be placed in a small sealed container, in order to reduce risk of loss and taken to the needle control area where the new needles are being issued.
Ideally this should be a small self contained mini-office on the production floor one full time employee situated inside, who only has access.
The nominated person for keeping the needle log must check that all pieces have been submitted, by aligning the pieces and comparing them to an intact needle of the same ref. or a sample chart with the following columns
Machine type / sample of the trimming machine needle / ref. no. / length in mm (please see example attached)
Please see an example attached.
All pieces of the broken/bent needle MUST then be taped to the needle replacement form by sticky tape ensuring that all parts are securely kept in place.
This record must be kept for a minimum of 3 years as proof of due dilignce in case of any legal claims.
If any parts of the broken needle cannot be found, the machine operator must, with the supervisor present search the area around the machine, including looking in the oil bed inside the machine throat plate, feed dogs and bobbin case.
The bundles that the worker was working on as well as any bundles in surrounding areas of the workstation (within 2 metres) must be isolated, moved to a separate location in a container/carton (e.g. in a bin that is painted red to clearly identify it), clearly labelled and checked with a metal detector (preferably a conveyor belt one).
Any found fragments must be added to the needle replacement form.
If any parts of the broken needle still cannot be found, then these bundles MUST be placed in a locked container and later on destroyed after authorisation has been obtained by the production or factory manager.
Records of the complete procedure must be kept for a minimum of 6 years after production to be available for auditing purposes.
Under NO circumstances must the product be returned to stock.
If all parts have been found the components/garments can be returned to the workstation.
Only once the needle replacement form has been fully completed the machinist may be issued with a new needle.
The above also applies to embroidery trimming machine and other hand and machine operations. It is the supplier’s responsibility to enforce their subcontractors to adhere to the broken needle procedures.
Besides the basic broken trimming machine needle procedure the following is the additional step to be taken:
If the broken piece cannot be found on the full width embroidery fabric, a special sticker indicating “Broken needle – Special handling” has to be attached at the end of each roll.
Disposal Policy of Blade, Broken Needle & and Non-conforming goods:
We do not destroy recycle or sale our broken needles button hole knives old cutting blades and non-conforming goods before one year, It means we preserved all of the above things for one year.
Every financial year our product safety manager invite all of our honorable buyer or their representative to watch destroying / burning /recycling the broken needles, utility button hole knives, old cutting blades and non-conforming
They make a team who collect all broken needles, utility buttonhole knives, old cutting blades and non-conforming goods and take snaps before & after burn.
They make a resolution to witness for future records.
Centralized Thread Hooking for Automatic Trimming Machine :
Two thread hooking methods are available, the centralized thread hooking and the stepping motor hooking for automatic trimming machine. It is high speed multi head trimming machine.
Alec, Zhejiang Shenshilei Group Co. Ltd., Email: alec-business@hotmail.com
Best commercial embroidery machine have important parts-thread tension system adopts intelligent thread caution that can detect up & down thread in just few stitches. The machine automatically switches head, embroidery methods, and automatic color change, automatically adjusts the needle heights and patterns and has winding function, sequin embroidery function and auto mending function. The ring embroidery generally includes six colors; the flat embroidery includes 9 colors, helping your embroidery machines to achieve fine embroidery results. It is equipped and improved tension system assure same formed and overflowing embroidery effect while adopting short stitch & long stitch that is already passed patent application. Drive system for frame adopts servo motor in x & y drive shaft, precise control, stronger power. Low sound, fast response, you ideal choice. Adopting Dahao C88 Touch screen control system, clear display, support Chines, English, Korean, Spanish, Arabia, and so on language . USB input facility. Bridge structure, aesthetic appearance, save vibration of working in effective. Best Commercial Embroidery Machine is adopting senior paint baking process that improve the hardness of surface, luster, anti- yellow shade, lift of paint. All are 5 times more than normal. Adopting advanced & mature high speed head, save sound & rate of thread break off .
Characteristics of Mixed SequinCommercial Embroidery Machines:
Commercial Embroidery Machines have 10 inches LCD monitor the operation directly and easily
It can be added equipment with Double Sequin Embroidery and Double twist.
The special head and normal head of commercial embroidery machines can be changed automatically or manually.
The normal embroidery, taping , cording, zigzag and sequin can be realized by tajima san diego
The initiating shelf in domestic can prevent machine body vibrating, the table-board can be able to bear heaviness. So the shake is very tinny when the machine is working.
Mixed Commercial Embroidery Machines
The special bead function, the biggest bead is 4mm in diameter of tajima san diego
The computer operating system, the design displayed in synchronous.
The chenille embroidery and chain embroidery can be changed automatically.
The speed of sequin embroidery can reach 690RPM when the machine run.
The bed plate sustentation of commercial embroidery machines adopts the roof beam that support in order to ensure the table of board level.
The former operate surface of sequin embroidery is to be quite firm. and be able to bear heaviness without shrinkage.
Commercial embroidery machines are suitable to widen out the workbench.
Feature of Mixed Professional Embroidery Machine:
Auto thread trimming of professional embroidery machine
Auto repeat of embroidery
Adjustable speeds
Manual color change /frame moving
Limit protection of professional embroidery machine
USB/pen drive system facility for professional embroidery machine
Paper tape. Dist floppy compatibility
Display function
Stopping for trouble
Frame protection
Mixed Professional Embroidery Machine
Detecting thread broken
Sticking cloth embroidery
Auto control of diving heads
Pantograph and rotating of design
Complementary with auto, manual color changing
Embroidery of combined design
High/low speed idle running
Design management function
Auto return to the stop, original
Professional embroidery machine have power of protection
Sharp Tools Policy of Commercial Embroidery Machine Factory:
Examples of sharp tools are: Scissors, Clippers, Kimbal/Tag guns, Knives, Drillhole spikes, Notch punchers, Tweezers, Cutting pins (if used on stripes, plaids and checks).
The use of pins, staples, sharp tools and other metal products should be restricted throughout the commercial embroidery machine factory.
All sharp tools must be accounted for and issued to the workforce by a nominated person (e.g. supervisor of each section) with a cross reference to stock levels of that particular tool to ensure full traceability at all times.
A ‘One in, one out’ distribution system must be established to minimise the loss of tools, potential injury to employee’s and the risk of tools being boxed in cartons and shipped and or lost in product presentation boxes and or pockets or lining of product.
All sharp tools must be handed out to the workers by a nominated person at the beginning of each shift and must be collected at the end of each shift. Counted and signed for by the nominated person/supervisor in charge.
Kimbal/Tag guns should be individually numbered and/or named per worker.
This distribution system must be recorded (s. attached daily in/out log), detailing workers names, their signature and numbers of tool issued/returned and records must be kept for a minimum of 3 years from shipment date in case of a legal claim.
All tools of commercial embroidery machine factory must be securely attached to the workstation (machines, tables, benches and inspection areas) by cord as possible to tool type, but holes can be drilled through wooden handles and location and condition must be verified daily.
Scissors and clippers can be left permanently at work stations and sewing machines, providing they are secured and cannot be removed by the operator.
Scissors and clippers must NOT be worn around the neck or wrist as this is a safety hazard for the employee’s in case they trip and injure themselves.
There must be a documented control system for the issuing and collecting of scissors and clippers.
The employees must not remove their tools at break, lunch or dinner times in order to avoid them becoming lost or leaving the factory premises.
The floor supervisor must check at least twice a day that they have not been removed without permission and keep a record of how many pairs have been issued, as per the count in/out log process.
Any blades or other sharp cutting tools are NOT to be used within the factory floor. Snap blades are not permitted as they can break easily, cause injury and get lost in product, packaging and or cartons. They may also cause damage to product, injure employee’s working in our customer’s warehouses, stores or a customer.
It is the supervisor’s responsibility to remove any such items from the workers immediately if found.
Metal must not be used as sewing guides and or templates for pressing around to manage a shape, e.g. pockets. If guides are required thick card and or plastic should be used. Cut thin metal can cause injury, split and break off into a small piece and become lost in product, packaging and or cartons, which may damage a product: or injure employees at our customer’s warehouse, stores or a customer.
Any small metal waste including cutting blades must be controlled by using specific sharps boxes for storage and disposal. The self locking and sealable containers are made of plastic, so that the sharps waste cannot easily penetrate through the sides. The unit is designed so that the whole container can be disposed of with other biohazardous waste. Single use sharps contain of various sizes are sold throughout the world. These are coloured red and labelled for biohazardous sharps waste.
The use of pins is not acceptable in any products of Buyers and should be avoided throughout the factory (incl. sample room, cutting, sewing, inspection, packaging or any other areas where garments/components are being handled).
Avoid using pins for laymarker attaching, to cover collar points of light colour collars with fabric cuttings or marking faults etc. Please find alternative material options, e.g. using weights for the laymarker attach, plastic clips when covering collar points, marking faults with stickers or tie the affected area into a knot etc.
Where pins are used in packaging for other customers this must be done in a separate area quarantined from any other production and the issue of pins must be controlled.
Pins/staples must not be used to assemble cartons.
Suppliers who manufacture of commercial embroidery machine ties are permitted to use pins during make-up. However they must follow the broken needle control, control of hand sewing needles and metal detection policy.
The use of staples should be avoided in the factory environment. This includes on incoming goods, cutting room, sample room, packing or on any paperwork used on the factory floor.
Threading wires should be kept by the mechanic and if they are needed by the worker again they should be kept in a controlled environment and counted in and out at the beginning and end of a working day by a nominated person.
Machinists must not be allowed to keep screw drivers or any other tool for altering machine settings in their machine draws, these must be kept at all times by the mechanic and or supervisor in charge authorised to amend machine settings.
Tools collected at the end of the day and spare parts should always be kept away from the factory floor in a safe and secure environment, i.e. locked away in designated cupboards which only the nominated person/supervisor has access to. The record log of tool issue should be kept in the designated cupboard.
It is the supplier’s responsibility to ensure this policy is applied to embroidery, appliqué, printing etc. operations whether in house or at another site.
How Mixed Multi Needle Embroidery Machine Works:
Electronic Control: The machine adopts 10-inch true color display screen, USB pattern input, real-time pattern tracking capability, and emergency stop (machine) operating function.
How Embroidery Machine Works
Embroidery Quality: The machine integrates flat embroidery, ring embroidery, taping embroidery and sequin embroidery into one machine, making the embroidered mouth more rich and gorgeous. The machine is also equipped with independent mending and embroidery features, helping your embroidery machine to achieve fine embroidery results.
Frame Body: Independently controlled ring embroidery D-axis, H-axis, needle rod upgrade, trimming and taping: M axis, presser foot and rocking beam. Real high¬speed ring embroidery: 650RPM, taping embroidery: 750RPM, flat embroidery: 850RPM. Increase the structural stability of the body frame and make the whole machine and its appearance more beautiful.
Linear Drive: The machine adopts the full servo motor system, making the embroidering more gentle and stable.
Accessories: platen support and chassis, computer manual, atlas of spare parts, toolbox, automatic coil for multi needle embroidery machine.
The embroidery group or combination embroidery is the new embroidery function developed on the basis of the abc embroidery series platform which features for its stable performance. The combination sewing and embroidery machine function includes three functions, such as extension of embroidery range, increase of color number at embroidery and increase of both embroidery rang and color number. We will provide the detailed operation procedure and method on setting each function base on embroidery group.
2. How to do Machine Embroidery Group:
It described below how to do machine embroidery group shortly –
2.1. Embroidery Garden and Grouping Method:
The embroidery garden and combination embroidery can divide 2,3,4, or random heads in a group. You can take reference from the following figure.
Embroidery Group
2.1.1. Embroidery Garden and Meaning of Grouping Method:
Embroidery garden with the meaning of grouping method is given below –
2 Head in a Group: Make 2 neighboring heads in one group, the head with odd number are the 1st group, the head with even number are the 2nd group. It is suitable to the design that needs two heads to work together.
3 Head in a Group: Make 3 neighboring heads in one in one group that means the Group 1 contains the head No. 1, No.4, No.7…., Group 2 contains the head No.2, No.5, No.8….., and Group 3 contains the head No.3, No.6, No.9. It is suitable to the design that needs 3 heads to work together.
4 Head in a Group: Make 4 neighboring heads in one in one group that means the Group 1 contains the head No. 1, No.5, No.9…., Group 2 contains the head No.2, No.6, No.10….., and Group 3 contains the head No.3, No.7, No.11….., and group 4 contains the head No.4, No.8, No.12 . It is suitable to the design that needs 4 heads to work together.
Random Heads in a Group: Make random head in a group. For an example, Group 1 contains head No.1, No.3, No.7, and Group 2 contains head No. 4, No.6, No.10. It is for embroidering for special deign.
3. Combination Sewing and Embroidery Machine :
The combination sewing and embroidery machine function includes three functions,
Extension of embroidery range of embroiderygarden
Increase of color number at embroidery
Increase of both embroidery rang and color number
3.1. Introduction of Extension of Embroidery Range:
In order to achieve the purpose for extending the embroidery range, user can use several heads to embroider one design together to make embroiderygarden , whose range is so big that it is unable to be done by one head.
For example, use “2 Head in a Group” method to extend the embroidery range. Use two heads to do one design together, whose range shall be within the coverage of two heads.
Embroidery Rang
3.2. Introduction of Embroidery Color Combinations:
In order to achieve the purpose for of Increasing of embroidery color combinations , user can use several heads to embroider one design together, whose range is much that it is unable to be done by one head.
For example, use “2 Head in a Group” method to increase of embroidery color number. Use two heads to do one design that has 18 colors and each head has 9 colors.
3.3. Increase of both Embroidery Rang and Embroidery Color Combinations :
In order to achieve the purpose for of both embroidery rang and embroidery color combinations number, user can use several heads to embroider one design together, which cover such as large range and has so much color that is unable to be done by a single head. The embroidery thread colors are also installed in this system.
For example, use “4 Head in a Group” method to increase both embroidery color combinations and the embroidery range: Use four heads to do one design that has 18 colors and is within the range of two neighboring heads. Each head has 9 colors. It is equipped with embroidery floss colors.
Both Color and Range
This system manufacturing embroidery machine including this Embroidery Group feature.
Embroidery machine is manufacturing in all developed country. This machine is used for making embroider design on fabric and garments. There are different types of embroidery machine manufactured by different company e.g. Quilting embroidery machine, cap embroidery machine, sequin embroidery machine, single head multi needle embroidery machine, multi head embroidery machine etc.
Embroidery network management function of computerized embroidery machine enables to realize the communication among computers, remote real-time supervision on machine working status and batch download.
Network Embroidery Machine:
Network Embroidery Machine Supervision: Check the current status (on or off) of the entire embroidery machines; check the detailed information of one computer embroidery machine(including embroidery parameters, mechanical parameters and so on )
Embroidery Design Management: Input the local designs, classify the designs, check the designs, transfer the design to the computer network embroidery machine, check or delete the designs in memory of computer network embroidery machine.
Best Embroidery Machine Networking Device:
List of best embroidery machine devices are specified here –
Embroidery Network machine
PC
PC Software, like EmbEetServer and EmbClient
Cable, Hub or switch, and other networking device.
Network Connection Converter and the serial port cables works as networking device
A computerized embroidery machine and the corresponding main software that support this network function.
Network Function and Best Embroidery Machine Application :
With the different methods for network connection, the network functions and best embroidery machine applications are divided into two types, which are NET-01A type and Network port type.
Net- 01A: This type is to realize the network function by using the serial port 232 on motherboard. (Use direct network cable to realize network connection )
Network port type: This type is to realize the network function by connecting the PC to network port directly. (The cross network cable may needed for connection)
Installing USB Embroidery Machine on Network:
Ensure the connections of motherboard, hub, Embroidery Machine network connection converter, embroidery machine serial port or network port and usb embroidery machine devices are ok. And make sure the communication is unhindered.
Set the IP address of pc
Set IP, server address, port numbers and other parameters of embroidery machine computer.
Run server software EmbNetServer
Run the client software EmbClient for needlework.
Personal Safety Of All Types Of Embroidery Mc :
Proper personal protective equipment i.e. gloves, visors, and aprons must be used.
Always wait until the machine is fully stationary.
Do not push finger/ hand through the moving parts.
For maintenance work in extreme height wear safety belts to avoid fall.
Avoid wearing loose wears.
Do not operate the equipment in the presence of flammable gases or fumes.
Machine Safety All Types Of Embroidery Mc:
In case of mechanical malfunction the machine must be shut off.
Insert the floppy disk right way and while reading disk, never take out the disk, otherwise, the floppy drive may be destroyed seriously.
The LCD should avoid direct sunlight, and can’t be touched with hard objects, in order to prevent LCD’s surface from scrape and permanent damage.
Conform that the voltage and phase are correct.
Conform that the power plug is properly connected.
Do not use compressed air on electric and electronic parts directly.
This machine should work at the environment that clean, well ventilated. Don’t pile sundries around the control box, in order to scatter heat and to keep the dust out.
Do not usually use emergency buttons to stop the machine. Use the buttons only in real emergencies.
Don’t expose the equipment to humidity, dust, corrosive gas, flammable gas and so on.
Before starting a test run, remove the bobbin case and the needle thread from the machine.
Only authorized person works on the embroidery machine.
Loose bolted connections must always be tightened.
Daily Maintenance – All Types Of Embroidery Mc:
Clean up the dirt using cleanly compressed air and fur
Clean up the control box, if the control box is wet inside, then must dry it by the heating air.
Check the electrical wiring system.
Check the needle position.
Check the motor pulley guard.
Check the machine pullet guard.
Check the needle plate screw & needle screw.
Check all the screw, nut & Bolt.
Clean the whole machine.
Check and put oil if necessary all the joints.
Weekly Maintenance – All Types Of Embroidery Mc:
Check the electric fan in the machine box running normally or not, and the heat exit hole is blocked or not.
Check grounding equipment, connections.
Check the power supply terminal.
Check the motor drive.
Clean the whole machine.
Check & set the needle plate.
Check the motor pulley & machine pulley guard.
Electrical wiring should be check.
Check Thread stand, nut-bolt.
Manufacturing Process Of Best Embroidery Machine:
Must be suitable for the fabric/ product/ treatment
Must follow the artwork
Best Embroidery Machine must be correctly positioned, according to instructions
Must be properly graded
Must have fusing removed at backside or have a clean edge on fusing, depending on instructions
Best Embroidery Machine must when machine embroidered, have securely fastened threads with lockstitch and threads trimmed at backside
when hand embroidered, have securely fastened thread with a knot and at least 1 cm thread left after trimming the inside
Must have maximum 3 cm of floating threads on backside
Best Embroidery Machine must withstand product’s wear and wash
Quilting embroidery machine is sewing for embroidery patterns, quilting embroidery designs , embroidery boutique on garments, beeding set and other textile. Quilting embroidery machine can embroider while quilting, even change one from the other casually according to the pattern. Quilting embroidery stitches is a new generation in embroidery stitches software for applique designs & quilting Field. Quilting embroidery stitches is widely used in making amazing designs of family textile e.g. crazy quilt stitches , bedclothes and sofa padding for cute embroider . Embroidery patterns of quilting embroidery stitches are different form other embroidery boutique.
Types of Machine for Quilting Embroidery Designs :
There are two types of machine is used for quilting embroidery designs-
Single needle row quilting embroidery machine
Double needle row quilting embroidery machine
Function of Quilting Embroidery Machine:
Quilting with embroidery machine is used for make sewing and embroidery on the continuous fabric rolls of quilting embroidery patterns
Making cute embroidery and embroidery stiches are done by this machine.
Quilting Embroidery Machine can make amazing design
Quilting with embroidery machine can make applique designs
Quilting Embroidery Machine can make cute embroidery
Quilting with embroidery machine also make embroidery on beddings, bedspread, and cushion which treat as amazing designs as well as applique designs
Quilting with embroidery machine is widely used in textile and garment industry to amazing designs
Quilting with embroidery machine adopt unique pneumatic air cylinder for making cute embroider to move the frame.
Specifications of Quilting Embroidery Machine for Amazing Designs:
[label type=”label” title=”Specifications Name”]
[label type=”label” title=”Specifications Value”]
Product Category
Embroidery
Machine Category
Embroidery Machines
Product Name
Quilting Embroidery Machine
Product Model
According to Manufacturer
Product Class
New
Origin
China/India/Others
Brand/Manufacturer
Name of Manufacturer
Agent in Bangladesh
No/Yes
Power
380V/50HZ, /220V/60HZ, 5kw
Temperature
Normal
Certification
SGS/Others
Production Capacity
58 Sets Per Month
Head Number
33/35
Rotary hook
Big rotary hook
Rotary hook speed
1000rpm
Computer
Touch screen
Needle Number
2/3/9
Needle space
50.8
Embroidery Area
360*510mm
Speed
1000RPM
Quilting Width
3.3m
Quilting thickness
20-600g
Dimensions
5300× 1100× 1950mm
Power consumption
4.5KW
Motor
Servo Motor
Stitch Length
Binary 0.15-12.7mm
Memory capacity
1000000 stitches
Maximum embroidery speed
750 RPM
Display
LCD
Port
USB
Weight
3000kg
Description
This compact single head embroidery machine is suitable for doing all kinds of flat / cap
Advantages of Quilting Embroidery Machine for Embroidery Boutique:
Advantages of quilting embroidery machine for embroidery boutique is given below-
Quilting Embroidery Stitches
It makes amazing designs and stitches
It makes crazy quilt stitches
Machine generated crazy quilt stitches is better than hand quilting stitches
It makes very small design within 1-2 inches looks like cute embroidery patterns
Double row needles can work and combine the embroidery stitches together,
Making this type of embroidery patterns save working time
Embroidery patterns and embroidery boutique improves productivity.
Embroidery boutique enhance its looking.
Cute embroidery patterns drawing by this type of machine
For making embroidery patterns by machine take less time than manual time
Making embroidery patterns by machine increase its quality
Embroidery Backing:
Embroidery or appliqués may have harsh back due to gathered ends that may scratch the newborn/infants skin. To avoid this it is a requirement that embroideries/appliqués should have a fused backing that is applied under appropriate conditions.
Type of Fusing
It is suggested that a lightweight knitted interfacing is used. Examples include PD9333 & PD 9233-09 (Freudenberg).
Please note that low formaldehyde interfacing developed specifically for newborn and infants should be used for these products
Method of Application
Continuous Fusing Press capable of temperature, time and pressure adjustment.
Interlining and base fabric to be cut in the same direction warp and weft
Compatibility of the fusing applied to the base fabric is to be tested prior to bulk production.
Conditions
Interfacings to be applied under optimal conditions to achieve maximum adherence. The following is recommended for 100% cotton base fabric.
TEMP: 130 Deg Celsius
TIME: 12 Seconds
PRESSURE: 3 Kg/cm2
FUSE – LINE TEMPERATURE: 127Deg Celsius
NOTE: The above conditions may vary with the differences in the fibre content of the base fabrics used. The Temperature, time and pressure settings will need to be adjusted accordingly.
Bond Strength
Testing is required to confirm the optimal applied pressure and temperature and the period of time required for their applications to achieve maximum adherence of interfacing.
The fusing should be evenly adhered across the entire piece of fusing, with contact across the base fabric at all points including the centre and edges.
After cooling – 25N Before Wash – 21N After Wash (3 washes- to care instruction)
Testing Method
Supplier to undertake wash testing as indicated by care instructions for each type of base fabric to ensure that desired result is required and that the test replicates intended customer usage.
Dimensional change of fused fabrics is to be tested after three wash /dry cycles according to the care instruction. Standard to be not greater than +/ – 1.5% warp & weft.
Suppliers are to keep testing records for review during quality audits.
Wash test samples must also be available for observation.
Final Inspection Method
The fusing should move with the expected performance of the base fabric it is applied to.
The physical inspection method should simulate as close as possible customer usage. The fused fabric is to be held between both hands and extended warp and weft by gentle pulling between both hands, keeping your arms at your side.
This pulling motion is to be performed twice on the weft and twice on the warp of the base fabric.
The fused base fabric is to be stretched as far as it reasonably can be with the stretch of the fabric, without applying excessive force.
During this motion it is critical to observe that the fusing does not lift at the edges and that it is securely adhered across the entire piece of fusing. It is critical to ensure all areas of the fusing are in contact with the base fabric. This includes any area in the centre of the fusing which is covering the bulkier areas of the embroidery.
Quilting with Embroidery Machine for Sale:
I am Nancy from China, our factory specialize in quilting machine more than 20 years, and exported to South-east Asia and Middle East and Europe and Australia and Africa and North and South America. Glad to learn you’re on the market of this machine. Multi Needle Quilting Machine is our main machine, competitive price and good quality are our advantage. I attached introduction and picture, please check.
If you have interest, don’t hesitate to contact me. For more machine, please visit our website in my signature.
Cap Embroidery Machine is used for embroidery patterns, applique designs, advanced embroidery . Embroider may be a complicated proposition designs because of the curved feature of hats along with the seams which are thicker than the usual so to do this job by a machine is called cap embroidery machine which is used for cute embroidery designs. The front with the cap needs several forces since it’s thicker than just that for easy fabric.The main advantages of cap is cylinder automatic embroider by machine.
Function of Cheap Caps Machine for Cute Embroidery Designs:
Multi heads and multi needles, can embroider some chain stitch flat designs at the same cheap caps designs
Thread breakage head position when the thread break during embroider of cheap caps
Attachment the sequin device, the simple towel device, the Cording device, the Boring device and the auto Lubrication device
barudan machine control embroider automatically
Cheap caps machine can change color automatically for cute embroidery designs
Cheap caps machine have cap frame
Cheap caps machine can embroider in the different GSM and make advanced embroidery
Cheap caps machine has collection of design called embroidery library
Embroidery library reach with embroidery patterns
Embroidery patterns made by this machine for cute embroidery
Specifications of Embroidery Cap Printing Machine :
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[label type=”label” title=”Specifications Value”]
Product Category
Embroidery
Machine Category
Cap Embroidery Machine
Product Name
Embroidery cap printing machine
Product Model
Captain cap
Product Class
New
Origin
China/India/Others
Brand/Manufacturer
Name of Manufacturer
Agent In Bangladesh
No/Yes
Power
3 phase 380V / Single phase 220V 50-60Hz, Consume 2.5kVA
Temperature
Normal
Certification
SGS/Others
Production Capacity
30 Set/Sets per Month
Sequin Speed
600-700 rpm
Computer
Touch screen
Head
8/16/32
Head distance
250mm
Needle Number
3/6/9/12
Embroidery Area
400*800
Speed
850 rpm
Motor
Servo motor
Power consumption
0.8kw/1.0kw/1.5kw
Dimensions
80*80*80cm
Stitch Length
0.1-12.7mm
Memory Capacity
2, 000, 000 stitches
Display
LCD
Port
USB
Weight
1860mm
Description
It can make designs on T-shirts, sweaters/sweatshirs with cap frame
Feature of Cap Embroidery Machine for Advanced Embroidery:
Feature of cap embroidery machine for advanced embroidery is given here-
Cap with embroidery
Suitable for flat bed embroidery as well as cap embroidery machine
270° Wide cap frame unit
USB port option for transferring embroidery patterns
Change auto color of embroidery patterns
Automatic thread trimmer of cap frame machine
Pre Sew design trace capable of embroidery patterns
Thread break detection facility of cap frame machine
Auto Start and Stop option of cap frame machine
Emergency Stop option of cheap caps machine
Digital control panel of cheap caps machine
Frames included of cheap caps machine
Hoops Included
Sewing basics for cap embroidery machine
Policy on blades and other sharp instruments
Blades, knives, scissors and other tools for cutting can cause complaints and are a serious safety risk. It is essential that garments manufacturer correctly manage their use to reduce the risk of them ending up in customers’ garments or accessories. Garments manufacturer should have a Sharp Tool Policy in writing that is well communicated to garments manufacturer workers and staff and that somebody has been assigned responsibility to.There are several ways of doing this:
Ensure that all raw material suppliers have adopted the same policy and that raw materials are free from unwanted and potentially dangerous extraneous metal objects.
Supplies entering the factory premises should not be fastened with metal pins, staples or clips.
Neither operatives nor supervisors should have access to pins, staples or clips.
Any industrial needles, domestic needles or pins used in areas such as design, packing etc. must not be allowed near the production area.
Any sharp instrument used during production should be numbered and recorded at a central point. Those items should then be held securely until they are issued to workers each day by a responsible person.
Garments manufacturer should secure these instruments to workstations to prevent them getting lost. They must not be detached at any time unless they need changing or are being signed back in.
Whichever method garments manufacturer use, garments manufacturer must apply the following controls.
At the end of each shift, tools used for cutting must be signed back in (or inspected if secured to workstations) and checked for signs of damage. Any missing parts of blades must be accounted for.
Knives used should have a fixed blade. Garments manufacturer must not use blades that can be snapped off when worn down.
New blades should only be issued when old ones are returned.
No other uncontrolled tools are allowed in the factory.
A responsible person must carry out random checks to make sure these guidelines are followed. The results of these checks, including details of any action that needs to be taken, should be recorded and available for inspection.
If any blade or sharp instrument becomes lost, all stock produced since the last inspection must be quarantined immediately. Garments manufacturer must then take all necessary steps to make sure the missing item is recovered and the stock is free from any safety risk.
Detecting broken sewing needles
Embroidery manufacturer must have a formal needle replacement policy and system in garments manufacturer factory (see David Howard manual for guideline). Buyer expect garments manufacturer to take all possible precautions to make sure that no full or broken needles remain in the garments, as this would be unacceptable.
Garments manufacturer needle replacement policy must be written down and kept up to date, ready for inspection if necessary.
Garments manufacturer must keep a record sheet (e.g. daily, weekly). Each time a needle breaks, garments manufacturer must attach the needle pieces to the report with clear sticky tape and fill in each section of the report. The record sheet must be available for us or our representatives to inspect at any time. Garments manufacturer must keep filled-in record sheets for at least 6 years.
The appointed person must hold all replacement needles for the factory in a secure location and must make sure that no extra needles are kept at machines. No other metal instruments (such as pins, staples, or clips that may get lost) must be allowed in the production areas.
Operatives must immediately tell the supervisor when a needle is broken. The supervisor will then be responsible for making sure that all necessary steps are taken to prevent contamination. Replacement needles must only be issued by the appointed person on a one new needle for one complete old needle basis. It is unacceptable for extra needles to be kept by the operatives.
Mechanics must be fully aware of the needle replacement policy and should ensure that no spare needles are left in the sewing room or on idle machines.
When a needle breaks, if all the pieces are not found quickly, the contaminated garment plus those in the surrounding area must be moved to a clear area for a more thorough search.
Searches for broken needles should be supervised by first line managers. A metal detector can be used at this stage to help find the pieces of broken needles.
If garments manufacturer cannot find all the pieces of a needle, garments manufacturer must destroy the relevant garment and any that have been close by.
Tagging gun needles & hand sewing needles must also be included in this policy.
If all or part of a needle is found, we class this as a critical fault and we will have to reject the order or goods may be recalled from our customers’ stores.
