The Dye house automation system software provides fully automation of dye house department of the plant. It provides a complete automation solution. The Dye house automation system software cover all steps from batch planning automation to dyeing end automation needed in the process of dyeing. The Dye house automation system software has good graphical user interface and easy menu navigation. This software’s help users with a basic windows background to easily use the software system. Please contact us by submitting a comment below on Leave a Reply box, Cell# +880 17 92 52 53 54. For any queries, please Contact Us.
Plug and Play for Sedomat Module of Dye House Controller
Sedomat 2800 Module of Dye House Controller
Sedomat 5800 Module of Dye House Controllers
Dye House Controller
Textile Central Control Systems:
Batch dyeing machines Module of SedoMaster
Finishing machines Module of SedoMaster
Link host Module of SedoMaster
Link recipe system Module of SedoMaster
Link dispensing Module of SedoMaster
Weighing station Module of SedoMaster
Inventory dyestuff + chemicals Module of SedoMaster
EnergyMaster
Central System
Online Monitoring of Dye Machine Controller:
Program editor
Online status – Setex Module of OrgaTEX Basic
Process analyzer Module of Setex – OrgaTEX Basic
Configuration and setup Module of Setex – OrgaTEX Basic
Backup – Setex Module of OrgaTEX Basic
ControlPro
Micro Services Group – Dye Machine Control
SECOM X40 module of Controller
SECOM 535 module of Controller
SECOM 535 module of Controller
Machine management software OrgaTEX
Controllers for discontinuous processes
CPUs module of Compact PLC
I/O cards module of Compact PLC
Fieldbus modules
Seam detection module of Sensors
Online Monitoring
Dyeing ERP Software Solutions
SedoMaster Editor:
SedoMaster Editor is a tool to create and administer treatments and processes (programs). Processes are available at one place for all machine controllers and can be send ‘at a push of a button’ to the corresponding controller. The processes are used on the controller as ‘local’ programs. Programs, which are created on a controller can be loaded into SedoMaster Editor.Start the SedoMaster EDITOR. You can work with the left and right mouse button. All instructions are written for a right-hander mouse user. To access menus click on the menu bar and select the menu-item. Shortcut menus opens by a rightclick.
Elements
Menu
Toolbar (hide/unhide via the menu View, Toolbar)
Navigation pane
Contents pane
Status Bar (hide/unhide via the menu View, Statusbar)
To provide an optimal overview on the working environment the SedoMaster EDITOR is divided in panes.On the left, the Navigation pane is shown. This Navigation pane contains three property sheets with their tabs Process, Treatment and Function on the top. Within this property sheets there are lists with objects in a directory tree. Click on the corresponding tab and the property sheet comes to the forefront so you can use features.On the right, the Contents pane is shown. This Contents pane shows, depending on your selection, processes and/or treatments.
The embroidery group or combination embroidery is the new embroidery function developed on the basis of the abc embroidery series platform which features for its stable performance. The combination sewing and embroidery machine function includes three functions, such as extension of embroidery range, increase of color number at embroidery and increase of both embroidery rang and color number. We will provide the detailed operation procedure and method on setting each function base on embroidery group.
2. How to do Machine Embroidery Group:
It described below how to do machine embroidery group shortly –
2.1. Embroidery Garden and Grouping Method:
The embroidery garden and combination embroidery can divide 2,3,4, or random heads in a group. You can take reference from the following figure.
Embroidery Group
2.1.1. Embroidery Garden and Meaning of Grouping Method:
Embroidery garden with the meaning of grouping method is given below –
2 Head in a Group: Make 2 neighboring heads in one group, the head with odd number are the 1st group, the head with even number are the 2nd group. It is suitable to the design that needs two heads to work together.
3 Head in a Group: Make 3 neighboring heads in one in one group that means the Group 1 contains the head No. 1, No.4, No.7…., Group 2 contains the head No.2, No.5, No.8….., and Group 3 contains the head No.3, No.6, No.9. It is suitable to the design that needs 3 heads to work together.
4 Head in a Group: Make 4 neighboring heads in one in one group that means the Group 1 contains the head No. 1, No.5, No.9…., Group 2 contains the head No.2, No.6, No.10….., and Group 3 contains the head No.3, No.7, No.11….., and group 4 contains the head No.4, No.8, No.12 . It is suitable to the design that needs 4 heads to work together.
Random Heads in a Group: Make random head in a group. For an example, Group 1 contains head No.1, No.3, No.7, and Group 2 contains head No. 4, No.6, No.10. It is for embroidering for special deign.
3. Combination Sewing and Embroidery Machine :
The combination sewing and embroidery machine function includes three functions,
Extension of embroidery range of embroiderygarden
Increase of color number at embroidery
Increase of both embroidery rang and color number
3.1. Introduction of Extension of Embroidery Range:
In order to achieve the purpose for extending the embroidery range, user can use several heads to embroider one design together to make embroiderygarden , whose range is so big that it is unable to be done by one head.
For example, use “2 Head in a Group” method to extend the embroidery range. Use two heads to do one design together, whose range shall be within the coverage of two heads.
Embroidery Rang
3.2. Introduction of Embroidery Color Combinations:
In order to achieve the purpose for of Increasing of embroidery color combinations , user can use several heads to embroider one design together, whose range is much that it is unable to be done by one head.
For example, use “2 Head in a Group” method to increase of embroidery color number. Use two heads to do one design that has 18 colors and each head has 9 colors.
3.3. Increase of both Embroidery Rang and Embroidery Color Combinations :
In order to achieve the purpose for of both embroidery rang and embroidery color combinations number, user can use several heads to embroider one design together, which cover such as large range and has so much color that is unable to be done by a single head. The embroidery thread colors are also installed in this system.
For example, use “4 Head in a Group” method to increase both embroidery color combinations and the embroidery range: Use four heads to do one design that has 18 colors and is within the range of two neighboring heads. Each head has 9 colors. It is equipped with embroidery floss colors.
Both Color and Range
This system manufacturing embroidery machine including this Embroidery Group feature.
Fabric cutting machine is very important factor in textile and garments sectors. A good quality garment will be ready first to wear when it will be completed by sewing after cutting fabrics. Many parts of fabric which are cutted by fabric cutting machine in a cutting table in the lay or spread of fabric. The cutting department has the duty of getting the raw material from the store; the raw material is mainly the fabric and interlining, in case of the cutting department. It also has to get the right marker at right time to ensure the smooth running of the department. After the cutting is completed, the cutting department has to dispatch the cut-parts to the sewing department.
List of Cutting Tools:
List of cutting tools or cutting tool is given below-
There arethree types of cutting machine available.
Manual cutting machine:
Die cutting
Drill cutting
Hand operated cutting scissor
Manually operated power knife cutting machine:
Straight knife cutting machine
Round knife cutting machine
Band knife cutting machine
Computerized cutting machine
Knife
Water jet
Laser
Plasma torch
Hand Cutters:
Hand cutters are used to give a small cut to the check fabric after the lay has been spread. This small cut thus made is then torn by the hand and the cutter is not used for the whole width cutting, as cutting throughout can cause the shift of grain and by tearing, the grain does not changes, hence, the cutting of the edge is manual in check fabric.
Cutting Step With Fabric Cutting Machine:
The cutting is done in 3 steps, in the first step, block cutting is done, followed by relaying of the blocks and further cutting it into actual patterns. The spread fabric is cut by 1-3 cutting operators with the help of straight knife fabric cutting machine. The patterns are not given a precise cut at first but are cut into ‘blocks’ that mark the outline of each pattern. The cutting in this section is done for an average of 140 bundles in an hour for a cotton check fabric, though it differs with the type of fabric and the design.
There are a few things which are to be kept in mind while cutting the free fabric lays. These can be listed as
Precision of cut
Clean edges
Unscorched, unfused edges (for polyester fabric)
Support of the lay
Consistent cutting
The marker is placed over the spread fabric and is matched to the ends. The lay is 1” more than the total width and length of the spread. This allowance is left to allow the space for the movement of the cutter. A hole is made in every marker piece of the paper marker by tearing it, this hole is covered by the cello tape and it keeps the marker from moving from its place. The plies are also kept from moving by the side by the use of clips. A straight knife cutter is used for cutting the block patterns. For a spread extending to 14 yards, upto 3 cutters are used for the purpose of cutting tools. The use of more than 1 cutter at a time increases the number of patterns cut in an hour by 3 times. These cutting men are skilled operators in this job, and cut an average of 25 bundles of 234 lays of the 100% cotton fabric.
The block cuts are then taken for the re-laying, which is done for check and stripe matching. The relaying also ensures that the plies of the block are aligned to perfection. Matching the horizontal lines of the check with he horizontal lines on the table does the check matching in this stage; 2 people are used for this purpose. They also make sure that the block patterns are aligned vertically also, by matching their ends. This re-laying is the most time consuming work in the cloth cutting process with fabric cutting machine and also important for the quality purpose as it ensure the matching of the checks and the stripes.
These blocks, after re-laying are taken for the re-cutting. This re-cutting is done with the help of straight knife cutter and also uses the band knife cutter for smaller pieces. The cloth cutting tool man cuts the final pattern but leaves a small protruding area in the bigger parts, like the front and the back to provide an area for numbering.
The fabric is now finally cut into final pattern, which are very much in the stitching condition. All the pieces are then numbered, in the reverse order from the top. The numbered pieces of the same garment, and of the same colored are again grouped together and bundled. This ensues a proper grouping of patterns cut together. This ends the work to be done on the patterns by the cloth cutting tools machine room. The patterns are then dispatched to the sewing room whenever requested.
Protective Cutting ToolsPolicy:
This policy is applicable for the workers and those specific staff who work in particular areas, which are hazardous. The objective of this policy is to make sure that, people who are exposed to hazardous or dangerous machines and materials, which are harmful for health, are protected from the risks of such exposures and so that the damage to health can be prevented before it can happen
Basis:
Many of the works that is done in the garment factories possess risks to the health and safety of the workers, and therefore there needs to be a policy to ensure that, everyone is provided with protective equipment to safeguard the health of the relevant persons
Protective Cutting ToolPolicy Checklist
All employees working in places which could have health hazards are to be provided with the kind of protective equipment which is particularly required to protect those specific employees, from specific kinds of harms and damages that they are in the risks of. For example: people who are working in the sewing lines are to be provided with the needle guards and goggles, ear plugs in the areas where noise level is very high, cloth cutting section needs to have people wearing metal gloves to avoid any injuries or accidental severing of body parts, musk at the places where too much exposures of dust particles, special gas masks should be provided for the people working in the wash section, PPE spraying area, san blasting and so on.
Company will make sure that, they maintain an inventory of all personal protective equipment and if there is any short fall from the required legal minimum quantity, then the company will ensure that the stock is replenished and no one is left exposed to the risks for any duration of time.
All people who are working in areas where there are risks have to be trained by the company on how to use the protective equipment and the benefits to themselves by their use and application.
Protective equipment will be maintained under strict vigilance and security so that there is no pilferage and loss, and there will be a careful register maintained to keep track of who is using which equipment
Compliance and floor management is to maintain strict vigilance to ensure that, everybody who is supposed to wear and use protective equipment, is doing so without any failing and those who are found to not be doing so are to be identified and penalized according to the appropriate disciplinary policy
Regulations & Procedures:
Company will maintain an inventory of job roles with risks associated with each of them and kind of protective equipment are required for those specific job roles.
Company will make sure that, people who are in those job roles are provided with the appropriate equipment
Communication & Implementation:
Policy will be communicated through mail notifications to all and subsequent explanation by the floor management teams, Welfare, Compliance and Admin Departments
Also the written policy will be published and sent to the relevant departments to proper implantation of this policy
Feedback & Control:
HR will prepare job risk inventory and Admin will ensure the requirement of the equipment and Floor management will ensure the use of the equipment, Compliance will be responsible for overall monitor of the policy)
Cloth Cutting Department will carry out random audit to see the status of the equipment and its proper use
Floor management will inform the HR and Compliance Departments when there is short fall and they will give requisition for the equipment to the Purchase Department, who make the purchase and handover those equipment to HR and finally HR Department will deploy the equipment through the Admin Department.
There will be microphone announcement make several times in a day, warning people about the dangers of not using the protective equipment and officials of the Admin, Welfare Departments and floor management will take note of the people who are found to not be using such equipment and will report to HR and Compliance Departments.
Purpose of Cloth Cutting:
The purpose of cloth cutting is stated here shortly-
Fabric must be cut by specific some size to be it useable to make garments.
Hundreds of piece of garment’s free fabric should be cut at a time in cutting table.
It is possible to cut hundreds of garment’s fabric same design which is provided through buyers requirements or any other factory.
Too many lay or spread of fabric’s can be cut different size by the tender of buyer.
It is possible for cloth cutting make garments for different country and cultures.
Make this cloth cutting suitable according to sewing requirements to use to next level
Embroidery machine is manufacturing in all developed country. This machine is used for making embroider design on fabric and garments. There are different types of embroidery machine manufactured by different company e.g. Quilting embroidery machine, cap embroidery machine, sequin embroidery machine, single head multi needle embroidery machine, multi head embroidery machine etc.
Embroidery network management function of computerized embroidery machine enables to realize the communication among computers, remote real-time supervision on machine working status and batch download.
Network Embroidery Machine:
Network Embroidery Machine Supervision: Check the current status (on or off) of the entire embroidery machines; check the detailed information of one computer embroidery machine(including embroidery parameters, mechanical parameters and so on )
Embroidery Design Management: Input the local designs, classify the designs, check the designs, transfer the design to the computer network embroidery machine, check or delete the designs in memory of computer network embroidery machine.
Best Embroidery Machine Networking Device:
List of best embroidery machine devices are specified here –
Embroidery Network machine
PC
PC Software, like EmbEetServer and EmbClient
Cable, Hub or switch, and other networking device.
Network Connection Converter and the serial port cables works as networking device
A computerized embroidery machine and the corresponding main software that support this network function.
Network Function and Best Embroidery Machine Application :
With the different methods for network connection, the network functions and best embroidery machine applications are divided into two types, which are NET-01A type and Network port type.
Net- 01A: This type is to realize the network function by using the serial port 232 on motherboard. (Use direct network cable to realize network connection )
Network port type: This type is to realize the network function by connecting the PC to network port directly. (The cross network cable may needed for connection)
Installing USB Embroidery Machine on Network:
Ensure the connections of motherboard, hub, Embroidery Machine network connection converter, embroidery machine serial port or network port and usb embroidery machine devices are ok. And make sure the communication is unhindered.
Set the IP address of pc
Set IP, server address, port numbers and other parameters of embroidery machine computer.
Run server software EmbNetServer
Run the client software EmbClient for needlework.
Personal Safety Of All Types Of Embroidery Mc :
Proper personal protective equipment i.e. gloves, visors, and aprons must be used.
Always wait until the machine is fully stationary.
Do not push finger/ hand through the moving parts.
For maintenance work in extreme height wear safety belts to avoid fall.
Avoid wearing loose wears.
Do not operate the equipment in the presence of flammable gases or fumes.
Machine Safety All Types Of Embroidery Mc:
In case of mechanical malfunction the machine must be shut off.
Insert the floppy disk right way and while reading disk, never take out the disk, otherwise, the floppy drive may be destroyed seriously.
The LCD should avoid direct sunlight, and can’t be touched with hard objects, in order to prevent LCD’s surface from scrape and permanent damage.
Conform that the voltage and phase are correct.
Conform that the power plug is properly connected.
Do not use compressed air on electric and electronic parts directly.
This machine should work at the environment that clean, well ventilated. Don’t pile sundries around the control box, in order to scatter heat and to keep the dust out.
Do not usually use emergency buttons to stop the machine. Use the buttons only in real emergencies.
Don’t expose the equipment to humidity, dust, corrosive gas, flammable gas and so on.
Before starting a test run, remove the bobbin case and the needle thread from the machine.
Only authorized person works on the embroidery machine.
Loose bolted connections must always be tightened.
Daily Maintenance – All Types Of Embroidery Mc:
Clean up the dirt using cleanly compressed air and fur
Clean up the control box, if the control box is wet inside, then must dry it by the heating air.
Check the electrical wiring system.
Check the needle position.
Check the motor pulley guard.
Check the machine pullet guard.
Check the needle plate screw & needle screw.
Check all the screw, nut & Bolt.
Clean the whole machine.
Check and put oil if necessary all the joints.
Weekly Maintenance – All Types Of Embroidery Mc:
Check the electric fan in the machine box running normally or not, and the heat exit hole is blocked or not.
Check grounding equipment, connections.
Check the power supply terminal.
Check the motor drive.
Clean the whole machine.
Check & set the needle plate.
Check the motor pulley & machine pulley guard.
Electrical wiring should be check.
Check Thread stand, nut-bolt.
Manufacturing Process Of Best Embroidery Machine:
Must be suitable for the fabric/ product/ treatment
Must follow the artwork
Best Embroidery Machine must be correctly positioned, according to instructions
Must be properly graded
Must have fusing removed at backside or have a clean edge on fusing, depending on instructions
Best Embroidery Machine must when machine embroidered, have securely fastened threads with lockstitch and threads trimmed at backside
when hand embroidered, have securely fastened thread with a knot and at least 1 cm thread left after trimming the inside
Must have maximum 3 cm of floating threads on backside
Best Embroidery Machine must withstand product’s wear and wash
DCIMatch Color Analysis Software Manual Installation:
For installing DCIMatch color analysis software you need administrator rights to install this software. If you want to install the software manually than click exe file for sub program. To install DCEMatch go to location dcimatch\english\install.exe. To install MProcess go to location \itmprocess\SetUp\disk1\setup.exe. To install SmartWeigh go to location \smartweigh\SetUp\disk1\setup.exe. To install Color Tools go to location \clrtools\setup.exe. To install Sybase Anywhere go to location\sybase\setup.exe. To instal Sybase Update go to location \sybase\update\setup.exe. Manual and auto installation are the main advantages of lims – laboratory management information system
We are the largest Garment and Textile ERP software collector in Bangladesh. We sale customized ERP for the factories. We are agent of all Garment and Textile ERP software company. We will forward you to the best ERP software company based on your requirements. We are trouble shooter of fashion industrial software like Willcom, Barudan, Lectra, Gerber, iEcho, Datacolor, Shedomaster, Batch, Qc etc. For latest Garments Software please contact- Engr. Kh. Mashiur Rahman, Garments Auto Machine Technologist, Web: www.autogarment.com, Email: [email protected], Cell: +88 017 92 52 53 54
DCIMatch Color Analysis Software Auto Installation:
DCIMatch color matching software for textile is given below-
If the setup program does not start automatically for color matching software for textile , select Run from the Windows start menu then select drive/cdrom where the file is located than click setup
Then it will open a dialog box, and click OK for installing colour lab software
To install DCIMatch in the enlglish language you need, click the ‘DCIMatch English’ for installing color lab software program
Whe the install shield wizard is prepared than press the next button for installing color lab software program.
DCIMatch Installation
When the DCIMatch installation will starts if you press the button next than the license Agreement for DCIMatch will be displayed. In this stage please read it carefully and proceed .
Type your name and company in text box and than click next for installing color lab software program
Select a new folder where setup will install files remember for lab color system than you can install in any drive this program.
Select the setup type for installing category of lab color system. If you select typical all program will be install. Or you can install the software with customized or compact. If you have chosen custom setup type you can select program components etc. you like to install the lab color system software
Accept type in a new or select one of the existing folders for lab textile color
Review the settings of lab textile color installation before copying the files those you wants. If you want to change any settings than you can click back. To start copying the files click next.
The Setup of lab color lab software copies all sybase files needed to run the software of DCIMatch. The sybase setup is not started anymore. If a user needs Sybase Tools e.g. Sybase central you can run the sybase installation manually after the textile software installation is finished.
BDE Setup will starts automatically during the installation the software of DCIMatch
If you get this message you must need to run the BDE setup manually after you have finished the textile software installation
If the installation works OK follow the instructions carefully on the next dialogs.
If the BDE tools are installed the DCIMatch setup copies the remaining files in your cmputer.
Do not launch DCIMatch if you must install other programs in your computer for color analysis software.
Install Acrobat Reader for reading color analysis software manual
DCIMatch is delivered with an online documentation via acrobat reader. In order to read this file you need the acrobat reader to install. If it is not on the system you can install it now.
When DCIMatch textile color lab software is uninstalled, then folder C:\colorite.res and all its subfolders remain on the system. This behaviour is intended by design. The files in c:\colorite.res are used by colorite and other software which displays accurate colors on the monitor. If you are 100% sure that you do not use the colorite color display any more, then you can simply delete c:\colorite.res and all its
Compact Installation of DCIMatch Colour Lab Software :
The “compact” installation of DCIMatch colour lab software installs all features except:
Data conversion from datamatch databases
Demo Database
Help files
Existing Print Forms in Database printform.db:
This installation installs the latest official version the print forms to your computer. They are contained in file printform.db. If you already had defined your own print forms, then your existing “printform.db” was renamed to “printform.db_11”. Simply rename this file to printform.db to get back your existing forms.
Limitations of Color Matching Software :
Setup does not stop waiting for Acrobat Reader Setup,Setup does not finish properly. If necessary, DCIMatch color matching software setup starts two slave setups: BDE setup and Acrobat reader setup. In both cases it waits for completion of the slave setup, but only up to three minutes.
If the slave setup is not finished within this time, DCIMatch Setup continues,leaving the slave setup open in the background. This may happen, if the user does not answer the prompts of the slave setup.
This behaviour is by design to prevent waiting forever, if a slave setup dies. Please do always watch a running setup and answer the prompts.
Setup fails (many different error messages possible)
It is likely that a virus scanner is installed and running on your system. Please stop all virus scanners while you run any setup program.
Error Message: “colorlab.exe – Entry Point Not Found”
“The procedure entry point ??_U@YAPAXI@Z could not be located in the dynamic link library MSVCRT.dll.”when trying to run DCIMatch (NT4.0 only):
Run the DCIMatch color analysis software installation a second time.
This error message appears when DCIMatch is installed on Windows NT 4.0 systems, where no other software had been installed before.
The problem appears, because DCIMatch requires and installs the Microsoft library MSVCRT.dll version 6.1.8637. However, this version is overwritten by Acrobat Reader 4.05 Setup, which installs version 5.00 of the same DLL. NT4.0 SR5 comes with version 4.20.
Error Message “No Driver for Security Key found”
Under yet unknown conditions after a program update you may get an error message “No Driver for Security Key found” and the program stops.
In this case, run DDINST32.EXE in the dcimatch directory (default:
C:\Program Files\Datacolor International\DCIMatch). Click on the [Express] button, then Exit.
Error Message “…An Error occurred while attempting to initialize the Borland. Database Engine (error $2501)
Solution of Color Analysis Software Error:
When you get this error, start the program “C:\Program Files\Common Files\Borland Shared\BDE\BDEADMIN.EXE” (it may be in another folder, depending on the language installed on your system). Press Tab “Configuration”
Double-click on Configuration in the left hand window
Click in INIT
Click on SHAREDMEMLOCATION in the right hand window
enter “0x5bde” in this line (without the double-quotes “)
Close BDE Administrator after solving color analysis software eror.
