The computer automatically controls the towel embroidery machine, with no need of human intervention. The M- axis drive mechanism, the Z-word needlepoint independent motor control, and the newly designed mechanical transmission chain have reduced transmission errors and minimized the run-out tolerance of embroidery guide rope components.
Embroidery Towels:
Both monogram and towel embroidery machine can make embroider on towel. Monogram is same like towel machine. The functions are also similar.
Embroidery on Towels
Monogram Machine:
Monogram machine is suitable for all kinds of high precision embroidery and embroidery craft, including Zhang Zai, precise LOGO, tridimensional embroidery, erect thread embroidery, tuft embroidery. Three- dimensional embroidery machine, etc. They improve the additional value of products.
Monogram Machine
Electronic Control of Monogram Machine:
The monogram machine adopts 5* 10-inch (optional) true color display screen, USB pattern input, real-time pattern tracking capability, and emergency stop (machine) operating function.
Embroidery Quality of Monogram Machine:
According to the pattern design with different color configuration, automatic color change in embroidery. And can automatically adjust the towel embroidery stitch length
Body Frame of Monogram Machine:
Design the automatic lifting gear of presser foot and make a perfect combination of independent motors and precision mechanical components. The lifting is entirely controlled by computer, easy and fast. The special embroidery heads significantly.reduce operating noise and improve the working environment
Sequin device (single sequin and double sequins for your choise)
Automatic refueling device
Needle Management Standard Operation Procedure:
Introduction:The Needle management Policy to be strictly maintained and this is highlighted in the code of conduct of almost all buyers.
Needle Receive & Submission of Report.
The Needle supplier will collect required needle for use from the store by using store requisition.
The amount of Needle expenditure to be registered in a register every day by needle supplier.
At the end of each month the monthly needle expenditure, broken needle & used needle closing summary to be preserved with Store Manager.
The closing summary prepared by Needle supplier to be handed over to the Store Manager and after checking it the Store Manager to sign it and preserve it to the store.
After completion of the preservation of needle closing summary of the previous month, the Store Manager will issue new needle, to the needle supplier for as per the requirements
Without the closing report of the types of needle use in previous month and also other than returning the broken and used needle, no new needle to be issued to the needle supplier.
Needle Distribution & Issue.
If a needle is broken in the machine while in use, the machine operator can collect a new one from needle supplier after depositing the broken one.
If some needle become unusable also can be replaced in the same way after deposition.
In the event of broken needle the whole part of the needle has to be deposited to the Needle supplier. Other than this no new needle can be issued.
Before replacement of broken needle all the parts of the broken needle to be checked and confirmed that those parts belong to the same needle.
The re-issue of the broken needle to be of same type and same size in compare to the previous one.
If the Broken Parts of Needle are Not Found.
Deliberate searching of the needle must be done. In this event Magnet can be used to find the small parts of the needle itself.
If broken part of the needle not found then immediately all Garments part near those machine areas are to be checked through needle detector machine,
If any garments part / body do not pass through the needle detector then that part / garments body to be kept in the Needle Detection Failure Box and to be deposited as rejected material.
Issue of Needle Without Submission of Broken Part of the Needle.
Requisition to be given as per prescribed form.
The requisition to be signed by proper authority. (GMP/GMA/QAM)
This requisition to be preserved
Broken Needle Preservation.
All broken needle part to be attached with scotch tape and systematically to be kept in a register / paper.
All used needle to be also kept as per format attached with scotch tape and must be kept under lock and key.
All has to strictly adhere to the above mentioned broken needle policy and no violation is accepted on this.
Specifications of Standard Embroidery Machine:
Effective stitch: 0.1mm-12.1mm
Motor type : Full servo motor drive
Highest speed : 1100rpm
Number of needle bar: 6/9/1If Needle selection
Head number : 2-30 heads for your choice
Embroidery range In X direction: 1200mmUT Below 1200mm
Embroidery range in Y direction : 1500mm tt T Below 1500mm
Embroidery pattern : The S single head and G separate head for your choise
Function of Monogram Machine:
Achieve different functions in one monogram machine. A variety of traditional embroidery methods can be realized in one machine for one embroidery piece, which can also be added with towel stitches effects. A variety of designs and materials are integrated into one machine, reflecting the highest embroidery level. It makes trimming embroidery towels on tablecloths, blankets, hats and leather garments and so on.
Alec, Zhejiang Shenshilei Group Co. Ltd., Email: alec-business@hotmail.com
Embroidery machine is manufacturing in all developed country. This machine is used for making embroider design on fabric and garments. There are different types of embroidery machine manufactured by different company e.g. Quilting embroidery machine, cap embroidery machine, sequin embroidery machine, single head multi needle embroidery machine, multi head embroidery machine etc.
Embroidery network management function of computerized embroidery machine enables to realize the communication among computers, remote real-time supervision on machine working status and batch download.
Network Embroidery Machine:
Network Embroidery Machine Supervision: Check the current status (on or off) of the entire embroidery machines; check the detailed information of one computer embroidery machine(including embroidery parameters, mechanical parameters and so on )
Embroidery Design Management: Input the local designs, classify the designs, check the designs, transfer the design to the computer network embroidery machine, check or delete the designs in memory of computer network embroidery machine.
Best Embroidery Machine Networking Device:
List of best embroidery machine devices are specified here –
Embroidery Network machine
PC
PC Software, like EmbEetServer and EmbClient
Cable, Hub or switch, and other networking device.
Network Connection Converter and the serial port cables works as networking device
A computerized embroidery machine and the corresponding main software that support this network function.
Network Function and Best Embroidery Machine Application :
With the different methods for network connection, the network functions and best embroidery machine applications are divided into two types, which are NET-01A type and Network port type.
Net- 01A: This type is to realize the network function by using the serial port 232 on motherboard. (Use direct network cable to realize network connection )
Network port type: This type is to realize the network function by connecting the PC to network port directly. (The cross network cable may needed for connection)
Installing USB Embroidery Machine on Network:
Ensure the connections of motherboard, hub, Embroidery Machine network connection converter, embroidery machine serial port or network port and usb embroidery machine devices are ok. And make sure the communication is unhindered.
Set the IP address of pc
Set IP, server address, port numbers and other parameters of embroidery machine computer.
Run server software EmbNetServer
Run the client software EmbClient for needlework.
Personal Safety Of All Types Of Embroidery Mc :
Proper personal protective equipment i.e. gloves, visors, and aprons must be used.
Always wait until the machine is fully stationary.
Do not push finger/ hand through the moving parts.
For maintenance work in extreme height wear safety belts to avoid fall.
Avoid wearing loose wears.
Do not operate the equipment in the presence of flammable gases or fumes.
Machine Safety All Types Of Embroidery Mc:
In case of mechanical malfunction the machine must be shut off.
Insert the floppy disk right way and while reading disk, never take out the disk, otherwise, the floppy drive may be destroyed seriously.
The LCD should avoid direct sunlight, and can’t be touched with hard objects, in order to prevent LCD’s surface from scrape and permanent damage.
Conform that the voltage and phase are correct.
Conform that the power plug is properly connected.
Do not use compressed air on electric and electronic parts directly.
This machine should work at the environment that clean, well ventilated. Don’t pile sundries around the control box, in order to scatter heat and to keep the dust out.
Do not usually use emergency buttons to stop the machine. Use the buttons only in real emergencies.
Don’t expose the equipment to humidity, dust, corrosive gas, flammable gas and so on.
Before starting a test run, remove the bobbin case and the needle thread from the machine.
Only authorized person works on the embroidery machine.
Loose bolted connections must always be tightened.
Daily Maintenance – All Types Of Embroidery Mc:
Clean up the dirt using cleanly compressed air and fur
Clean up the control box, if the control box is wet inside, then must dry it by the heating air.
Check the electrical wiring system.
Check the needle position.
Check the motor pulley guard.
Check the machine pullet guard.
Check the needle plate screw & needle screw.
Check all the screw, nut & Bolt.
Clean the whole machine.
Check and put oil if necessary all the joints.
Weekly Maintenance – All Types Of Embroidery Mc:
Check the electric fan in the machine box running normally or not, and the heat exit hole is blocked or not.
Check grounding equipment, connections.
Check the power supply terminal.
Check the motor drive.
Clean the whole machine.
Check & set the needle plate.
Check the motor pulley & machine pulley guard.
Electrical wiring should be check.
Check Thread stand, nut-bolt.
Manufacturing Process Of Best Embroidery Machine:
Must be suitable for the fabric/ product/ treatment
Must follow the artwork
Best Embroidery Machine must be correctly positioned, according to instructions
Must be properly graded
Must have fusing removed at backside or have a clean edge on fusing, depending on instructions
Best Embroidery Machine must when machine embroidered, have securely fastened threads with lockstitch and threads trimmed at backside
when hand embroidered, have securely fastened thread with a knot and at least 1 cm thread left after trimming the inside
Must have maximum 3 cm of floating threads on backside
Best Embroidery Machine must withstand product’s wear and wash
