Automation definition of controllers for dyeing machine are equipped with advanced operating system for industrial automation. These controllers use programming language which results in the reduced process time. The panels of these controllers have separate inverter, choke, spacious panel and several excellent features of automated systems. However for safety purposes, these controllers is installed with automation technology and equipped with limit switches, separate pressure switches, air inlet pressure failure alarm. Dyeing Machine Controller is used in all dyeing machine like Jet Dyeing Machine, Jigger Dyeing Machine etc
Functions of Dyeing Machine Controller:
The functions of dyeing machine controller is given here –
A modern and latest controller is designed based at Windows operating system.
Size of colour display 12” TFT and 800×600 pixels, touch screen and internal PLC system
World wide accepted standard field and bus for the connection of automation components e.g. remote PLC I/O boards.
This standard controller is suitable for machine against any computer virus and trojans.
It offers a window based user interface and icons for a simple functions.
It provide animated multi screens process overview.
It provide large graphical user interface with user friendly and simple operation and provide touch screen buttons for manual control of the system
Features of Controller Developed by Automation Engineer:
The features of Industrial Automation o dyeing machine controller is stated here-
Touch screen for dyeing controllers for industrial automation
Reduce process time by automated systems
Language support and programmed by automation engineer
Automated systems
Internet access for automation system
USB port works as automation technology
Automation technology
Ethernet port for automation systems
Dyeing programs storage for automated systems
Can integrate with chemical dispensing by automation engineer
Exact temperature gradient control by automation engineer
Programmable automated dosing for dyes & chemicals for automation engineer
Control of differential pressure
Seam detector
Jet washing system available in automated systems
Spacious panel for easy working
Electrical accessories standard
Separate pressure switches for overpressure alarm
Air inlet pressure failure alarm
Stand by extra temperature controller in automated systems
Centralized Programmable Automation Controller:
To provide an optimal overview of computer generated programmable automation controller is divided in different areas/panes:
Menubar: From there you can close the Program, get information about Info word’s and bits and Help.
Toolbar: Select one of the Icon’s to Start, Stop or Halt the controller
Controller Status: In the Controller status pane information’s about the actual batch status of the controller is displayed.
Batch Information: In this area information about the actual running batch is displayed.
Program Information: The pane with the program information has two different views:
Event Window: For debug information this window is used.
Controller Status:
In the Controller status pane information’s about the actual batch status of the controller is displayed.
Machine: First select the machine that should be operated with CONTROLLER INTERVENTION. Click on the arrow icon of the drop-down field and select a machine from the list.
Controller Type: Information’s about the used controller type is displayed here. The displayed controller type corresponds to the controller definition, set in the SedoMaster ONFIGURATION.
Batch: The batch number which was assigned during batch planning is displayed here.
Production No. The production number which was assigned from SedoMaster is displayed here.
Controller State: Possible Controller states:
Program Stopped
Program Started
Program Halted
Program Continue
Program Question
Program End
Batch Status: Possible batch status-
Batch Empty
Batch Loaded
Batch Started
Batch Finished
Batch Aborted
Batch Interrupted
Batch Information of Batch Controller:
In this area information about the actual running batch controller is displayed.There are five property sheets with batch information of batch controller. Click on the corresponding tab of a property sheet to display the information.
Text + Add. Text: Each 10 batch texts, as well as the batch color, which was defined during the planning is displayed per property sheet.
Start and Stop a Machine:
To start or stop a controller (machine), there are two ways:
[1]Use the icons from the toolbar:
Starts the controller
Stops the controller
[2]Or click in the window Steps with the right mouse button and select the option Start or Stop from the shortcut menu. Or If the machine was started, the icon in the status of the controller changes from STOP to RUN
Calculated Additions From a Recipe System:
In case a recipe system is connected to SedoMaster it is possible that information from recipe system can be utilized for the addition that should be used, e.g. which additional program should be used. Also treatment parameter which are used in additional treatments can be calculated by the recipe system. If an addition was calculated by the recipe system, this information is transferred to the SedoMaster System. If a recipe system is connected, this dialog box has an additional button OK (showing two test tubes as icon), showing that for this batch an addition was calculated from the recipe system. Do not select an addition from the dialog box but click on the button OK. In case, all parameter values are already filled in, you can send the addition to the controller by clicking on OK. In the example above only the first treatment parameter were filled in by the recipe system. But the Temperature parameter must be defined manually.
Double-click on the unknown parameter value. A dialog box Parameter Value is displayed. Define the value for the treatment parameter This way, a maximum of 10 additions can be loaded in the controller. The additions are only valid for this batch and the changes do not infl uence the treatments and processes which are defined in the SedoMaster EDITOR.
Note: If a addition is sent once more (this means the same additional treatment) the addition already loaded in the controller is not deleted or overwritten. When selecting a addition in a sample step, the same addition is displayed two times.
Set Machine to Halt is Automation Jobs:
To halt a machine is automation jobs that is different from to stop a machine. The difference between halt and stop is, that for a stop all active functions are switched off. For a halt all active functions which are processed at the moment are still running further. After the set values for the functions are reached, the function is finished, but he next function is not started. In case the function is a circulation function, the previously set temperature is kept to maintain the automation jobs.
Industrial automation of textile weaving machine or textile factory automation plays a very important role in textile world and garment industry than just to reduce labour costs. Our most important facet is to reduce the manual work and their related problems. Thus we help the people to get a higher product quality. Some machine is manufactured by installing embedded software. Embedded software is used in control panel.
List of Weaving Machine
List of weaving machines is mentioned below with link –
Max 12000 r/min(may vary according to fabric specifications)
Heald frame number
4, 6, 8 pcs
Cam shedding
Max 10 pcs
Dobby
Max 16 pcs
Installed power
1.5-4.5 Kw
Range weft density
5-80 thread per cm
Comparison of the Weaving Machines
High time to renovate your low efficiency weaving machine!
The water jet weaving machine made its first appearance in 1950s. And then it was refined by the Japanese in the 1960s. But until 1995, the water jet loom was first shown at the Brussels Textile Machinery Exhibition. The different phases of weaving machine evolution is shown as the following picture:
Obviously we can draw a conclusion from the picture that the water/air jet weaving machine is higher in efficiency than rapier and projectile ones. As is known to all, efficiency is the key factor to the operation of a textile factory. If a factory possesses very efficient weaving machines and it can produce more fabrics than competitors within a certain time span, thus gain a leading position in the more and more fierce competition.
In fact, water jet weaving machine has a lot other advantages besides higher pick insertion rate, such as low power consumption and very little noise.
The power consumption of latest water/air jet is only 1.5-4.5 Kw, which means you can produce more high quality fabrics within the same time. If you adopt this kind of advanced water jet weaving machine, you can enjoy an enormous leading position over your competitors.
The space water jet weaving machine taking up is rather smaller than traditional machines, which means that you can make full use of your workshop to increase the productivity as much as possible, not only in quantity but also in quality.
Another problem with the traditional weaving machine is the damage made to warp yarns during the weaving operation. But this kind of damage will never occur in a water jet weaving machine. Because the mechanism of the water jet weaving machine is to forced water jet carries the yarn to the opposite side, totally without damage to the yarn itself. There is no abrasion on warp yarns by the jets of water.
JW408-III double pump triple-nozzle heavy water jet loom carries on all the advantages above mentioned. It is widely applicable, especially for ultra fine fabrics of high density, high weight. The machine is capable to run with high velocity and efficiency and super stability. Optional spare parts such as weft storage device, electronic weft storage device, multi-nozzle, cam shedding device and dobby shedding device, are available for this machine.
How Weaving Machine Works
Every day, weaving installations must meet new market requirements in terms of new yarns and increasing weaving speeds . Stäubliis there to accept this challenge with its complete line of shed forming machines and weaving preparation systems without making concessions in terms of quality and innovation . For each application and for each textile-related problem, stäubli offers the appropriate solution . This applies to all weaving mills, all types of weaving machines and all weft insertion systems .
Weaving preparation systems for highest requirements
Stäubli weaving preparation systems for efficient warp and style changes increase the flexibility and productivity in the weaving mill . Stäubli offers dvanced system solutions for warp tying and automatic drawing-in and quick style change .
H i g h f l e x i b i l i t y o n t y i n g
The topmatic tying machine can be used for all yarn types from 0,8–500 tex . With the standard odels, cotton, wool, silk and fila-simple adjustment of the separating needle for elastic and textured yarns
T h e c o r r e c t l e a s e c h a n g e f o r e a c h a p p l i cat i o n
Selectable lease changes
Standard lease change type 01 for 1:1 lease with cam control controllable lease change type 10 for 1:1, 2:2, 3:3 and 4:4 leases and the possibility to program irregular leases
Automatic control of the clamping pressure of the yarn ends.two thread clamps on the knotter for different yarn thicknesses ment yarns as well as textured and elastic yarns may be tied without adjustment .
S i n g l e a n d d o u b l e k n ot s
The change from a single knot (a) to a double knot (b) is made by simply pressing a button .
Select between 4 operating modes
Dpending on the leases available in the warp sheets, it is possible to select between 4 different perating
Modes during warp tying . The lease changes for the upper and lower sheet will be activated by simply pressing a button . Decades of experience gained by stäubli in the manufacturing of tying machines is reflected in technically perfect and proven solutions
Double ends that are not identified during tying lead to redirections of threads on the weaving machine . In case of double ends on the warp side (case a), a yarn must be led away . In case of double ends on the weaving machine side (case b), a yarn must be led in . Studies have shown that the deviated warp threads break much more frequently than normal warp threads and that the repair time for such thread breakages takes longer .
Production loss
Each additional broken thread causes production losses and a drop in quality . In a company equipped with 50 weaving machines, there are up to 1800 hours of production loss per year, with 1 broken thread per day, depending on the repair time .
T o p m at i c p c – e l e c t r o n i c d o u b l e e n d d e t e c t i o n f o r wa r p s w i t h o r w i t h o u t l e a s e
The unique electronic double end detection improves the tying quality considerably and increases the efficiency of the weaving machines . The tension of each thread is measured by a sensor during the tying operation . In the case of double ends or in the case of faults in the lease, the topmatic pc stops automatically before the knot is tied .
Programming and statistics
Process data acquisition serves both machine monitoring and quality control . The data acquisition enables an objective comparison to be made between shifts and give information on intervals and maintenance work .
R e p e at c o u n t e r
All of the tying machines are equipped with a repeat counter which saves a considerable amount of time when tying colored warps . The repeat is entered according to the repeat pattern . During the tying operation, the topmatic stops automatically after having reached the defined number of threads .
Once programmed, up to 100 repeats remain stored in the program memory .
R e p e at c o u n t e r p e r m a n e n t q u a l i t y m o n i t o r i n g b y p r o c e s s data a c q u i s i t i o n
Program example with the same repeat in the finished warp and the new warp . Program example with different repeats in the finished warp and the new warp .
Tpf 3 tying frame: The tpf3 is a universal tying frame that can be used with all topmatic and ustermatic tying machines and on all weaving machines having tying widths from 100 to 400 cm . Thanks to the wide range of configuration possibilities, which includes the selectable clamping principle, the device can be optimally adapted to various needs . The tpf3’s robust construction with aluminium profiles ensures . Stability and long-life together with smooth handling and reduced overall weight .
Highly ergonomic
The elegant design of the tpf3 offers exceptional operational comfort, as for example the central Height adjustment, and the best possible ergonomic . The footboard, available on request, is recommended for large warp beam flanges or with high placed whip rolls .
Wide application field
Tpf3 tying frames can be used for a wide variety of applications . In addition to its primary use in weaving Rooms, topmatic and tpf3 are the daily companions of subcontractors specialized in performing knotting operations .central height adjustment the slim form of the frame allows the weaving machine to be approached closely to increase the ease of clamping frame feet swivelling on both sides simplify docking on the weaving machine loading into a truck (e.g. For subcontracters)
Clamping principle a without deflection
This robust clamping system with deflection is appropriate for all standard yarns . Clamping is made. By inserting the rotary rod and by turning it 90° .
I n s ta l l at i o n data
Mains voltage nominal voltage through mains transformer : 100, 120, 220 and 240 vac special case : mains transformer for 380 and 400 vac max. Allowable voltage variation ± 10% frequency 50 or 60 hz power consumption max. 120 va air humidity relative up to 90% ambient temperature 5–40° c dimensions (machine) width 300 mm, height 255 mm, depth 355 mm weight 12–15,2 kg depending on tying machine model
Weaving Looms for Sale
As the development of internet, nowadays global competition is becoming more and more fierce. As a traditional textile country, Bangla has to reconsider its position in the global market. Every garment factory owner keeps thinking how to enhance the productivity and reduce the cost.
As the Chinese saying goes, one man has to polish his tool before doing a better job. We have a very clear understanding about this idiom. So under this background Rising Textile Machinery designed and developed this brand new looms to meet this demand. It is especially made for those who produce high density ultra fine fabrics. It is the most advanced model in China equipped with electronic let off and take up system. It possesses a reasonable-structured frame, thus having a good anti-seismic performance.
With these advantages, it can prevent the emergence of fabrics quality problems. At the same time it reduces the cost of weaving factories with its characteristics of high speed, high efficiency and high productivity.
Also we can manufacture this series of water jet loom according to customer requirements. Some weaving looms for sale those are listed in above paragraph.
Sui John, Sales Manager, Cell# 86-532-86943452, Email: john@rising-textile-machinery.com, Website http:/rising-textile-machinery.com