Rag Tearing Machine

Rag Tearing Machine is using for textile recycling on woven fabrics and non woven fabrics for Waste management. In this maste management method we can know the fabric/cloth quality and other specification of cloth. That’s there is no way to make choice the normal type of fabric. We can make it the desired quality of fabric by help of this machine.

Function of Rag Tearing Machine :

• To know the fabric quality for implementing waste management process
• To select the appropriate fabric for implementing waste management process
• To know the task of machine
• To make sure the required quality product
• To make rag bag
•  Used in textile industry for textile recycling
• Used for Waste Management
• To make polyester fabric
• Used for recycled fashion
• Used for recycled clothes

Specifications of Tearing Machine:

[label type=”label” title=”Specifications Name”]	[label type=”label” title=”Specifications Value“]
Product Category	Weaving
Machine Category	Fabric Rags Tearing Machine
Product Name	Fabric Rags Machine
Product Model	According to Manufacturer
Product Class	New
Origin	China/India/Others
Brand/ Manufacturer	Name of Manufacturer
Agent in Bangladesh	No/Yes
Power	380v
Temperature	Normal
Certification	SGS/Others
Production Capacity	120-160kg/h
Rollers diameter	600mm
Fan	1,5kw each
Color	green or blue or violet
Wire size	3.5T/25.4
Weight	800 kg
Motor power	18.5kw
Dimension	2600.1450w.1550h
Description	Fabric/Cloth/Textiel rag machine

 Features  Recycled Fashion Machine:

• It can lose remove the fabric waste, hard waste, prepare for further process by GM textile waste recycling machine series for recycled fashion
• Help to keep the polyester fabric length of t he finished product and reduce the damage to the wire of GM machine series
• Scrap metal is used to make recycled fashion of polyester fabric by this machine

Advantages of Recycled Fashion Process:

Its removes the hesitation of the quality of recycled fashion and create the locality with the market or suppler.

Waste Disposal Procedure

The management of AUTO emphasizes on establishing Environment Management System (EMS) inside & outside its factory premises to ensure environmental protection in the process of using raw materials, manufacturing products and discharging wastes. The management is firmly committed to comply all the relative obligations to ensure environment friendly condition in and around the factory.

The company has developed certain systemic procedures for the disposal of its wastes to prevent any environmental pollution and also for the safety of the workers & staff as well as the overall community.

Disposal wastes in AUTO are Empty Drum, Waste Accessories, Waste Metal Items & Waste Glass Items etc. Specific guidelines for the disposal of wastes are mentioned below.

• Day to day wastes inside the production system will be kept in the respective area or waste boxes and at the end of each working day all of these wastes will be dispatched outside the factory in a designated safe place.
• Empty Drums, Empty Container, Empty Bottle, Waste Plastic etc. we keep in a designated area & then send to the supplier for Recycle. The empty container of Thinner & other chemical container should not be used in the factory and not be given to workers for any other purpose.
• At first, we try to repair the wastage metal items & if it is not possible then we keep it temporary in the wastage store & sell to the producer for recycle.
• We keep all the accessories Waste items such as Carton, Poly, Gum Tape, offset items, Plastic clip & others Wastage in a designated area & & then send to the supplier for Recycle.
• Others Items such as fused tube light & Broken Glass we keep in a designated area & then send to the supplier for Recycle.

• During the removal of wastes it will be ensured that no nuisance is created because of the removing process and it does not affect the workers staff and also the tenants in and around.
• Store & Administration of HR will maintain records of all waste disposals.
• To sell the waste one team of three dept. (1 person – Admin, 1 person – store & 1 person from security dept.) will inventory item wise qty. Finally by a challan it will be out from the factory.
• Waste which are not sellable, will be destroy by burning at a designated place.

Accumulated list of wastes & disposal procedures:

Segregated wastes are finally disposed of when they are no longer required. Disposal procedure depends on waste category. Some wastes, such as chemical wastewater requires treatment by ETP (Effluent Treatment Plant) and some require simple disposal procedure such as dumping on landfilling site. On the contrary, some other wastes are reused and recycled. In the following tables, we have mentioned all the wastes and their disposal procedures-

SL	Waste Name	Category	Properties
1	Batteries	Metal, Plastic & Acid	H   Recyclable
2	Boiler Tube	Metal	* * *
3	Broken Needle	Metal	L H   Recyclable
4	Bulbs	Glass & Metal	L H   Recyclable
5	Cartoon Belt	Plastic	Recyclable
6	Chemical Container (Metal)	Metal	L H   Recyclable
7	Chemical Container (Plastic)	Plastic	L H   Recyclable
8	Circuit breaker	Metal & Plastic	Recyclable
9	Magnetic Contactor,	Metal	Recyclable
10	Enzyme Fabric Dust ******	Fabric	L H   Recyclable
11	Fabric Dust	Fabric	L H   Recyclable
12	Filter (Air, Oil, Diesel)	Fiber, Metal & Plastic	L H   Recyclable
13	Fly Yarn	Yarn Tissue	L H   Recyclable
14	Fuse, Timer, Relay, Meters	Metal, Plastic	Recyclable
15	Gasket***	Fiber	Recyclable
16	Gear Oil	Liquid oil	L H   Recyclable
17	Glass Wool***	Micro glass fiber	L H
18	GSM Board ***	Rubber	Recyclable
19	Knitting M/C Oil	Liq. oil	Recyclable
20	Lubricant Drum (Metal)	Metal	Reusable   Recyclable
21	Lubricant ***	Liq. oil	Recyclable
22	Metal Plate – ETP	Metal	Recyclable
23	Needle Sink	Metal	Recyclable
24	Polythene***	Rubber	Recyclable
25	Reject Wire	Metal	Recyclable
26	Rejected Fabric **	Fabric	Reusable   Recyclable
27	Rejected Pipes (Metal)	Metal	Reusable   Recyclable
28	Scales	* * *	* * *
29	Scrap Fabric **	Fabric	Reusable   Recyclable
30	Scrap Yarn***	Fabric	Reusable   Recyclable
31	Sludge***	* * *	Recyclable
32	Smoke Detectors	Metal & Plastic	Recyclable
33	Stopper, Switch & Sockets	Metal & Plastic	Recyclable
34	Valves***	Metal	Recyclable
35	Waste Cable	Metal & Rubber	Recyclable
36	Waste Carton	Hard Paper	Reusable   Recyclable
37	Waste thread cones	Hard Paper	Recyclable
38	Waste Tube light	Metal & Glass	Recyclable
39	Waste Water***	Water with dyes & Chemicals	Recyclable

Environmental Impact Analysis / Assessment fro Recycle

Item	Origin of Item	Impact	Disposed procedure	Responsibility to Monitor	Remarks
Fabric / Thread	Fabric is emergent from the cutting & sewing.	This type waste if thorough here & there then fabric do not melted with the soil from which environment may pollute.	Incoming waste fabric firstly is kept segregate in certain area. One / two times in a months handed over to supplier for recycle.	Factory supervisor is responsible to monitor as rule and he is maintaining register with records as well.
Plastic / poly	Plastic & poly is generated from sewing section & finishing section	This is also not mixable item with soil. Relevant chemical is involved with the plastic. So its infected impact goes with air.	The company is also segregate in area from where is delivered to supplier for recycle as same way.	Factory supervisor is responsible to monitor as rule and he is maintaining register with records as well.
Metal / tin	This item is generated from machinery workshop and pattern making section.	This is not also mixable with the soil.   The company does not through outside of the factory. Its infection impact may involve with the air which is harmful for environment.	The company is also segregate in area from where is delivered to supplier for recycle as same way.	Factory supervisor is responsible to monitor as rule and he is maintaining register with records as well.
Tube Light	Tube Light is generated also from all section of Manufacturing Process.	Tube light making ingredients are not mix with air or soil. So its harmful radiation may occur any diseases on human body.	The company is also segregate in area from where is delivered to supplier for recycle as same way .	Electrical In charge is responsible to monitor as rule and he is maintaining register with records as well.
Paper	Paper is generated from Admin, Marketing, commercial and Accounts section .	Paper do not melted with the soil. If it is thorough outside of the factory then it’s infected impact may spread with the air .	The company is also segregate in area from where is delivered to supplier for recycle as same way .	Factory supervisor is responsible to monitor as rule and he is maintaining register with records as well .
Dirty water , stools & Urine	This item is comes from   toilets .	This is very much   polluted item for environmental pollution . It is directly impacted with air & water.	From the generated area   sealed line has connected with municipality sewerage lines. So no scope to pollute by it.	Factory supervisor is responsible to monitor whether line is leaked in some where and he is maintaining periodically .
Medical Item	This type is generated only from medical room. Here some waste item is that blooded cotton, shirring, cap of tabs etc.	Same things is that   such a item do not mix with the soil . As a result it’s impact is directly falls on environment .	This type of   medical waste is disposed periodically as per disposal procedure .	company staff nurse is responsible to monitor and dispose.   She maintain & disposed records as well .

Disadvantages of Scrap Metal:

Its little bit costly for producing recycled fashion / recycled clothes

Conclusion :

By using these machines we can esily understand the tearing strentght of fabric and tearing strenght is the important factor each and every fabric. This machine played a vital role in textile sector ,so it’s very important to know about it .

[1] Rahamat Ullah Joy,  B.Sc. in Textile Engineering,  Daffodil International University,  Reporter of apparelbangladesh24,  Email: rahamat.tex@gmail.com