Water Jet Loom is a weaving machine for looming used to jet of water for carrying weft yarn through a shed. Waterjet Loom is not suitable for cotton looming during making yarn. It is used for synthetics yarn. Water jet Loom is characterized by high insertion performance and low energy consumption. [1]
Specifications of Kmt Waterjet Loom:
Specification of Kmt Waterjet Loom is given below-
[label type=”label” title=”Specifications Name“]
[label type=”label” title=”Specifications Value“]
Product Category
Weaving
Machine Category
Loom Machine
Product Name
Kmt Waterjet Loom
Product Model
According to Manufacturer
Product Class
New
Origin
China/India/Others
Brand/Manufacturer
kmt waterjet
Agent In Bangladesh
No/Yes
Power
2.2KW
Temperature
Normal
Certification
SGS/Others
Production Capacity
100 Set/Sets per Month
Droppers
10000pcs
Work Width
2300 (mm)
Head Frame
6/8/10/16
Rotational Speed
1,200 rpm
Speed
280rpm
Weft Density
20-1800D
Weft Density Range
6-60pick/cm
Nozzle
1/2
Take Up
Mechanic/Electric
Let Off
Mechanic/Electric
Motor
1.5 /2.0 Kw
Dimension
4450*2300*3100mm
Weight
3000KG
Description
Water jets loom is to increase the weight and thickness of all motion parts
Feature
Working width: minimum 500-2000 mm Shedding Type: Positive Cam / Dobbby with CAD Designing Software Speed: 500-800 RPM Well Insertion: Waterjet Number of Weft Selectors: minimum 02 No of Heald Frames: minimum 4-8 Let off and Take-up: Electronic
Advantages of Water Jet Loom:
Smooth and Quiet loom weaving of water jet looms machine
Accurate steering control of loom weaving
Indirect movement possible with multiple jet installations.
Flexibility during the use of multiple water jet looms may allow operators to continue to operate efficiently on fewer drives
Maximum Engine Life of water jet looms
Simplicity of loom knitting for water jet looms
Easy installation for water jet looms
Jet unit impeller is finely matched to engine power for making loom weaving
Power absorption is the similar of boat speed
Single packaged module for loom weaving machine
No heavy gearbox required for loom weaving machine
Excellent Maneuverability for the machine
Low Drag and Shallow Draught for loom knitting machine
Low Maintenance for water loom knitting machine,
Simple drive line from engine to jet coupling of looming
There is no engine alignment problems.
Absenteeism of underwater appendages decreases hull resistance
Lowest downtime and easy maintenance routines
There is no vibration during looming [2]
Working Procedure of Hydrojet Loom:
Hydrojet Loom is only 0.1 centimeter is enough to carry a yarn crossways a 48 inch shed. The measure of water required for each weft yarn is less than 2.0 cubic centimeters.
Water Jet Loom
Hydrojet loom machines can arrive at 2,000 meters of picks per minute. The hydrojet loom may produce high quality fabrics that have good appearance with feel. [2]
History of Water Jet Loom for Looming:
Waterjet Loom was first invented 1950 at Czechoslovakia. After that it is refined by the Japanese in the1960. Hydrojet Loom are not used as frequently as air jets, but they are chosen for some types of fabrics. The process is not fitting for yarns of hydrophilic fibers because the fabric picks up huge moisture [2]
Weaving Loom for Sale:
For example, the optional breadth may vary from 135 cm to 360 cm. Within this range, we can meet any demand form the customers. If customers don’t really have idea how wide their fabrics should be, It does not matter. Just tell us what you want to do and we will give you our best possible suggestions. [3]
Weft insertion rate is max 2280 meter/min. And the rotating speed is 12000 RPM at highest. Of course it is adjustable in accordance with desired fabrics specifications.[3]
As for spare parts, normally we attach each set 4,6 or 8 pieces of heald frames, 10 pieces of cam opening and 16 pieces of dobby at most.[3]
Some machine cost effectiveness also lies in its power, only 1.5-4.5 Kw, which means you can produce more fine fabrics with a low power consumption. The range of weft density is about 5-80 thread per cm, quite optional for customer to choose the right one. Our mission is to bring the best possible weaving machine for the textile industry all over Bangla. And that is why we are here, to introduce you our water jet loom weaving machine.[3]
[1] Md. Ferdus Alam, B.Sc. in Textile Engineering, Southeast University, Cell # 1723300700, Email- ferdus.j@gmail.com
[2] MD Mainuddin, B.Sc. in Textile Engineering
[3] Sui John, Sales Manager, Cell# 86-532-86943452, Email: John john@rising-textile-machinery.com, Website – rising-textile-machinery.com
Rapier loom making a loom in weaving machine using rapier which is flexible for carrying the weft yarn across through the shed. After reaching the destination, the rapier head returns empty to pick up the next weft yarn. One side of a rapier machine, a rod or steel tape, carries the weft yarn for making a loom. The other side of the rapier is connected to the control system.
Types of looms for Textile Weaving
There are two different types of Rapier Loom for textile weaving–
Single Rapier Machines for textile weaving
Double Rapier Machines for textile weaving [2]
Single Rapier Machines
A single rapier use rigid rapier. The rigid rapier is metal with a circular cross section.
Single Rapier Loom
The rapier enters the shed from one side, picks up the tip of the installing yarn on the other side which passes it across the power loom width during retracting. As a result, a single rapier carries the yarn in one way. [2]
Double Rapier Machines
There are two rapiers use in these machines where one rapier called the giver that takes the filling yarn from the yarn on one side of the loom, brings it to the middle of the machine and shift it to the second rapier which is called the taker. The taker retards and brings the filling yarn to the another side.[2]
Specifications of Rapier Weaving Machine
Specification of rapier weaving machine is given below –
The rapier transfer box build with the most helix gears is stable and dependable. Rear beam tension structure is used to balance tension of warp for high density fabrics
Auto Textiles Industry
Auto textile industry is a modern and efficient Composite Textile Project for the production of knitted fabrics. A modern and efficient composite knit textile industry equipped with hi-tech European Knitting, Dyeing, and Finishing Machinery. Auto textile industry offers various types of high quality tubular fabrics including interlock, single jersey, pique polo, lacoste, rib, lycra rib, flat knit collar / cuff and many other varieties of structured fabrics and fashionable garments. Auto textile industry now also offers stentering, compacting, and calendaring of open width fabrics and is equipped with 90% Cotton, T/C, CVC, Polyester & Spandex mixed fabric finishing facilities.
Weaving fabric Defect Manual
There are obviously many other problems that one may encounter during the course of weaving fabric production. However, what were discussed here are considered to be the most common problems or defects that can appear on the weaving fabric .
The explanations and definitions are stated in a general form. But if required, additional expansive and detailed information is available.
It is important to realize that in order to be able to effectively deal with weaving fabric defects, the ability to identify and establish the causes is the first step in determining the corrective or preventive actions.
It is, therefore, essential for the quality control personnel in any weaving fabric producing facility to be mindful, aware and have a complete understanding of the possible problems that might arise.
The quality control procedures must be designed and used first as prevention tools and then, if required, be utilized to correct the defects.
Defect
Requirement
Barre
In weaving knits, patterned unevenness of appearance in the course or widthwise direction of a weaving fabric
Bad Place
In wovens, localized places where the weave has been severely disrupted
Bias
In wovens, where the filling textile yarns are off-square to the warp ends, in weaving knits, where the course are off-square to the wales
Birdseye
In weaving knits, the occasional and erratic appearance of tucked stitches contrary to the design of the weaving fabric
Bow
In wovens, where the filling textile yarns lie in an arc across the width of the weaving fabric , in weaving knits, where the courses lie in an arc across the width of the weaving fabric
Broken End
Where a wrap textile yarn has ruptured and been repaired
Broken Colour Pattern
In wovens, a break in the continuity of design. In weaving knits, the result of a mistake in creeling
Broken Pick
Where a filling break leaves a pick missing for a portion of the width of the weaving fabric
Bruise
Where the textile yarn being woven or the weaving fabric after being woven has been scuffed so as t o disorient the fiber and result in a fuzzy appearance
Burl Mark
A distortion resulting from some superfluous material being removed with a burling tool
Buttonhole Selvage
A selvage defect caused by excessive tension buildup in the shuttle just before filling change. Resulting in a defect resembling a buttonhole
Chafed Textile yarn
Textile yarn that has been scuffed by a abrasion, disorienting the fiber and leaving the textile yarn fuzzy
Chopped Filling
An unevenness in the filling direction characterized by a distinct or measured pattern
Clip Mark
An undyed place resulting from a metal clip being used on edge of a weaving fabric to prevent or correct a selvage turndown during dyeing
Coarse End
An end whose diameter is noticeably greater than that normal to the weaving fabric
Coarse Pick
A pick of filling whose diameter is noticeably greater than that normal to the weaving fabric
Coarse Textile yarn
A textile yarn whose diameter is noticeably greater than that normal to the weaving fabric
Cockled Weaving fabric
In weaving knits, crinkled, shriveled or ridgy weaving fabric that will not lie flat on the cutting table.
Cockled Textile yarn
A textile yarn in which some fiber appear wild or tightly curled and disoriented.
Colour Fly
Fiber of a different colour appearing in a textile yarn or weaving fabric as contamination
Colour Out
In print , when colour paste runs low in the reservoir resulting in blank skips in the print pattern
Colour Smear
In print , when the colour is smeared, distorting the pattern
Compactor Crease
In weaving knits, hardset creases resulting from the introduction of wrinkled weaving fabric into the shrinkage control and stabilization process
Corrugation
A washboard effect resulting from a malfunctioning sanforizer blanket
Cover
The face of a weaving fabric in relation to amount of warp of filling show
Crease
A place where a weaving fabric has been folder on itself under pressure
Crease Streak
The visual after-effect of a crease occurring during the dyeing or finishing processes
Damaged
The Condition of a weaving fabric rendered unusable for this intended use
Doctor Streak
In prints, a narrow, oscillation length-wise streak
Double End
Two ends where only one is called for by the design of the weaving fabric
Double Pick
Two Picks in a single shed where only one is called for by the design of the weaving fabric
Doubling
A filling textile yarn twice the normal size due to two ends of roving running together into a single end of spinning
Drawback
A defect resulting from excessive tension gradually applied to a number of warp textile yarns by some abnormal restriction
Dropped Pick
This is the result of the filling insertion mechanism on a shuttleless rapier loom not holding and releasing the filling textile yarn too soon
Dropped Stitch
In weaving knits, where a stitch has not formed due to malfunction of a loom needle
Dye Streak in Print
Streaks related to dyestuff, if application to, or absorption by the weaving fabric
End Out
A missing warp textile yarn
Filling Band
A visually perceptible band across the width of the weaving fabric directly attributable to a difference in the chemical or physical characteristics of the filling
Filling Floats
Picks of filling extending unbound over or under warp ends with which they should have been interlaced
Fine End
An end whose diameter is noticeably smaller than that normal to the weaving fabric
Fine Pick
A pick of filling whose diameter is noticeably smaller than that normal to the weaving fabric
Fine Textile yarn
In weaving knits, a textile yarn whose diameter is noticeably smaller than that normal to the weaving fabric
Flat
A misdraw in a plain weave resulting in two ends weaving as one and opposing two other ends weaving as one
Float
A thread extending unbound over or under threads of the opposite textile yarn system with which it should have been interlaced
Foreign Fiber
Fiber, other than that common to a weaving fabric , existing as contamination,
Fuzz Balls
Balls of fiber encircling the warp textile yarn formed by the abrasion of the rapier loom
Gout
An accumulation of short fiber or fly spun knot the textile yarn or drawn into the rapier loom shed
Halo
A light place encircling a defect resulting from dye migration to the defect during drying
Hang Pick
A pick of filling hanging for a split second on a warp knot or other protrusion until freed by the stroke of the reed
Hang Thread
A thread left hanging on the face of a weaving fabric
Hard Size
A place in a weaving fabric characterized by a harsh, stiff hand and cloudy, uneven appearance
Harness Balk
An isolated failure of a rapier loom harness to move in its prescribed sequence
Harness Breakdown
A place where a harness ceases to function
Harness Misdraw
Where one of more ends are drawn through the harness contrary to the design of the weave
Hole
Self Descriptive
Jerk-in
An extra pieced of filling textile yarn jerked by the shuttle into the weaving fabric along with a regular pick of filling
Kinky Filling
A place in a weaving fabric where a pick of filling has been given enough slack to twist on itself for a short distance
Knot
A place where two ends of textile yarn have been tied together
Rapier loom Bar
A change in shade across the width of a weaving fabric
Rapier loom Waste
A place in a weaving fabric where accumulated waste off the rapier loom has found its way into the weaving fabric either by air current or rapier loom shuttle
Loopy Filling
A pick of filling hanging for a split second on a warp knot or other protrusion until freed by the stroke of the reed
Loose Course
In weaving knits, a course whose loops are more extended than normal
Weaving machine Stop
Visible evidence of a weaving fabric having been stopped in some weaving machine during the dyeing and finishing process.
Mat-up
A place where the warp textile yarns have become entangled so as to disrupt the proper interlacing of warp and filling
Misdraw(Harness)
Where one or more ends are drawn through the harness contrary to the design of the weave
Misdraw(Reed)
Where one or more ends are drawn through the reed contrary to the design
Misdraw(Colour )
In wovens, the drawing of colour ed textile yarns through the rapier loom harness contrary to the colour pattern and/ or weave design.
Mispick
Where the weave design is broken by the absence of a pick of filling
Missing Textile yarn
In weaving knits, the absence of a textile yarn
Miss-selection
In weaving knits, where the design is corrupted by the random dropping of stitches
Mixed Filling
A visible widthwise band resulting from filling that differs from that normal to the weaving fabric
Mixed Textile yarn
Textile yarn that is alien to a weaving fabric because of its peculiar chemical or physical characteristics
Mottled
A term used to describe a blotch or spotty appearance
Loom needle Line
In weaving knits, a vertical crack resulting from a bent loom needle
Neppiness
An excessive amount of tangled masses of fiber (neps) appearing on the face of a weaving fabric
Open Reed
A defect resulting from defect resulting from a bent reed wire, characterized by a fine-lined thin place in the warp direction
Out of Register
In print , pattern distortion due to the lack of synchronization of the print rolls
Overshot
A pick of filling deflected from its normal path through the shed and extending unbound over warp ends with
Pattern Defect
In wovens, the formation of interlaces or the insertion of colour contrary to the design of the weaving fabric
Pin Holes
These are holes common to a weaving fabric run over a pin-tenter and become a defect when they venture too far in from the selvage and enlarge to tear
Press Off
In weaving knits, a condition where the weaving fabric fails to knit and either falls off the weaving machine or the design is completely disrupter and destroyed
Pucker
A warpwise distortion resulting from uneven wetting out during sanforization
Reed Misdraw
Where one or more ends are drawn through the reed contrary to design
Reed Mark
A defect resulting from a bent reed wire, characterized by a fine-lined thin place in the warp direction
Reedy
A condition characterized by open streaks following the pattern of the reed wires
Rough
A term used to describe a rough or crinkled appearance
Run
In weaving knits, a vertical line of unformed stitches resulting from a broken loom needle or jack
Sanforize Corrugation
A washboard effect resulting from a malfunctioning sanforizer blanket
Sanforize Pucker
A warpwise distortion resulting from uneven wetting out during sanforization
Sanforize Roughness
A term used to describe a rough or crinkled appearance
Scrimp
A defect resulting from a weaving fabric being printed in a folded or creased condition
Seam Impression
The imprint of a seam made under pressure
Selvage (Beaded)
A term used to describe a selvage that has concentration of ends drawn together forming a cord or bead
Selvage (Scalloped)
An unevenness characterized by a regularity of ins and outs
Selvage (Slack or Wavy)
The condition where the edge of a weaving fabric is longer than the center
Selvage (Tight)
The condition where the selvages of a weaving fabric are shorter than the center
Selvage (Turndown)
A place where a selvage folds on itself and runs through squeeze rolls setting the fold
Shade Bar
A distinct shade change of short duration across the width of the weaving fabric
Shade Change
A term used to describe a general change in shade, either abrupt or gradual, that is not confined to, or cannot be described as, shade-bars
Shade (Cross)
Where there is a noticeable shade difference from one side of a weaving fabric to the other
Shade (Side to Center)
Where there is a noticeable shade difference from the side of a weaving fabric to the center
Shed-splitting
A term used to describe multiple textile yarn floats
Shuttle Mark
A fine line parallel to the filling
Singling
A single textile yarn appearing in a plied-textile yarn weaving fabric
Skew
In wovens, where the filling textile yarns are off square to the warp ends, in weaving knits, where the courses are off square to the wales
Skip stitch
In weaving knits, the wrong formation of the knit design
Slack End
The result of a loose or broken end puckering as it is gradually woven into a weaving fabric
Slack Warp
A weaving fabric woven with less than required tension
Sloughed Filling
A defect caused by extra winds of filling slipping from the bobbin and being woven into the weaving fabric
Slub
A term used to describe a short thick place in a textile yarn
Slubby Filling
A bobbin of filing containing numerous slubs
Sluggy Filling
A bobbin of filling containing numerous gouts or slugs of waste fiber
Smash
A place in a weaving fabric where a large number of wrap ends have been ruptured and repaired
Snap
In print , the result of a hard particle becoming lodged under a doctor blade, holding the blade from the engraved roll, allowing colour to escape on either side of the particle
Soiled End
A warp textile yarn that has been soiled by grease or dirt
Soiling Filling
Filling textile yarn that has been soiled by grease or dirt
Spot
A discolour ed place or stain on a weaving fabric
Stop Mark
In wovens, a defect resulting from the warp textile yarn elongation under tension while a rapier loom is stopped. In weaving knits, a similar distortion resulting from the relaxation of the textile yarns during a weaving machine stop
Straying End
In warp weaving knits, the result of a broken end straying out of position and being knitted in a irregular manner into the weaving fabric as the weaving machine continues to run
Streak
See crease, reed, dye
Temple Bruise
A streak along the edge of a weaving fabric that has been scuffed and/or distorted by a damaged malfunctioning of poorly set temple
Thick Place
A place across the width containing more picks or heavier filling than that normal to the weaving fabric
Thin Place
A place across the width containing less picks or lighter filling than that normal to the weaving fabric
Tight End
In wovens, an end running taut due to some abnormal restriction. In warp weaving knits, a tight end will cause a fine lined, length or warpwise distortion in the weaving fabric
Trapped Shuttle
The effect is that of distorting the weaving fabric and stretching the textile yarn
Tucking Defect
In weaving knits, when the tuck stitch is unintentional and contrary to the design of the weaving fabric
Undershot
A pick of filling deflected from its normal path through the shed and extending unbound over warp ends with which it should have been interlaced
Uneven Filling
A filling whose variation of diameter is noticeable enough to detract from the appearance of a weaving fabric
Warp Float
A warp end extending unbound over or under picks with which it should have interlaced
Wavy Cloth
A term to used describe cloth woven under conditions of varying tension
Wavy Selvage
(see selvage)
Wild Filling
A piece of loose or stray textile yarn jerked into the shed along with a regular pick of filling
Features of High Speed Rapier Loom
The features of high speed rapier loom is stated below –
Weft insertion of the high speed rapier loom system is joint with air jet picking system,
Gabler system rapier may be single sided or double sided for power loom,
The machine include on gabler system Draper DSL,Gusken etc which is operating on dewas system include dornier, Gunne, Smit, picanol, Novo pignon SACM , Sommet, Sulzer-Ruti etc,
Mechanism as insertion of double pick to how to make a loom,
Mechanism as insertion of single pick to know how to make a loom,
An valuable feature of high speed rapier loom an industrial machinery is that it works simultaneously inserted in two sheds one above the other for making double plush and certain carpets. [2]
Airjet loom carrying the yarn via shed is known as Air jet loom. Air jet loom has biggest weft yarn insertion performance and considered as the most productive of the manufacturing of light to medium weight fabrics, preferably made of cotton and certain man made fibers. Aair jet looms are the ideal solution to produce bulk quantities of customized fabric styles. The weaving widths range generally from 192 to 400 cm for jet air of air jet mill. [1]
Specifications of Air India Automatic Loom:
Standard specification of an Airjet automatic loom machine given below :
The features of airjet automatic loom is given here –
Generally Cam control of airjet, valves have the advantages of high speed precision of action during the electrically measured solenoid valves permit easy setting.
Airjet weaving machine is high speed machine used in weaving technology. Airjet have different loom parts.
Using airjet automatic loom finer count of yarn is used in this machine as the weft thread to create fancy type of fabric.
For example on a weaving machine having a speed of 700 rpm the weaving cycle is 100m/s. [2]
Air Jet Loom Parts:
Measuring Dish
Rollers
Auxiliary Nozzle
Hairpin
Clamp
Tube Storage motion
Shed
Relay Nozzles
Air Jet Loom Parts
Disadvantages of Air Jet Looms:
Left side warp yarn is loose air jet looms
Snarling of automatic loom
Excess dynamic pressure for this loom in air jet looms
Short pic for automatic loom
Buckle pick
Loose pick
Tip problem regular
Timing of shed is not proper
Too high nozzle pressure
Too low main nozzle pressure by automatic loom
Weft stop problem of air jet looms [2]
Project Proposal for a Air jet Loom Factory
THE TOTAL REQUIREMENT OF MANPOWER ON THE BASIS OF TWO (12 HOURS PER SHIFT) SHIFTS OF OPERATION IS ESTIMATED BELOW:
EXPENDITURE PER YEAR -Tk.4,80,01,200.00 BALANCE = Tk.1,27,48,800.00
10% MACHINERY DEIFICATIONS PER YEAR.
BANK TERM LOAN INSTALMENT AS PER BANK’S RULES.
SALES DEPEND ON COMPANY’S ADMINISTRATION.
INVESTORS REMUNERATION, ETC, IS TO BE SPENDING FROM THE BALANCE FUND.
Expected Sales Revenue By Four Looms Per Year
At present most of the Label looms owner used to calculate the Label as 1:1 Basis i.e.
ONE RPM = ONE US DALLAR.
Our Loom will run 1250 RPM we calculate production value minimum US$900.00 per 20 hours (one day) x 25 days/month x 3 Looms x 12 months = US$8,10,000.00
One US$ equivalent BDT.85.00 = BDT.6,07,50,0000.00
Tradition of label costing:
75mm
25mm loom is 211mm/section x 8, if label width
25mm then production at a time 64 pcs.
Ground colour (Cutting to Cutting) 75mm +
Lettering colour (colour to colour) 55mm
130mm x 2.8 (Density) = 364 picks.
Normal formula for costing a label RPM 950 ÷ 364 picks = 2.60 x 20 hrs x 60 x 64 pcs.
Per day production 16,703 dozen.
Target price is minimum US$900.00 ÷ 16,703 dz = US$0.0538/dozen/
Therefore, 16,703 dz x US$0.0538.00 = US$898.62
Say US$900.00 per day production by one loom.
Conclusion
Demand of products (Woven Label) in our country the garments export has been increase day by day. Each & every type of Garments must be stitched one Brand Label, (Main Label) Tab Label, pocket Label, Size care label etc. At present more than 50% of woven Label is imported from Hong Kong. Pakistan
If we established the project in world standard then it will be easier to sale to the international renowned Buyers.
In the light of above facts & figures we can do believe that this is a most viable project to the investors. If they do business minutely they must be able to pay back their liabilities within 48 to 55 months positively.
Auto garment was established in 2013
at GERMAN. Their textile & Woven Label loom is the best of all because:
Softest edge.
6mm width label is possible (No label loom can do).
Generation to generation will run the jacquard loom.
“Made in Germany” is a well & trusted name in the Textile Machinery world.
The world renowned customers will be interested if they know that Label is made by auto loom.
We should invest the money in the best way.
How to Make a Loom:
Jet air weaving require air ducts capable of maintaining an effective air flow on the whole weaving width. To obtain this, the machine manufacturers prefer today to use the system with profiled reed, in which the air and the thread are guided through a tunnel shaped in air jet mill.
[1] Obaidur Rahman, B.Sc.in Textile Engineering, BTEC
[2] Nasif Uz Zaman Alvi, B.Sc.in Textile Engineering, Butex, Nasifalvi1@gmail.com
Industrial automation of textile weaving machine or textile factory automation plays a very important role in textile world and garment industry than just to reduce labour costs. Our most important facet is to reduce the manual work and their related problems. Thus we help the people to get a higher product quality. Some machine is manufactured by installing embedded software. Embedded software is used in control panel.
List of Weaving Machine
List of weaving machines is mentioned below with link –
Max 12000 r/min(may vary according to fabric specifications)
Heald frame number
4, 6, 8 pcs
Cam shedding
Max 10 pcs
Dobby
Max 16 pcs
Installed power
1.5-4.5 Kw
Range weft density
5-80 thread per cm
Comparison of the Weaving Machines
High time to renovate your low efficiency weaving machine!
The water jet weaving machine made its first appearance in 1950s. And then it was refined by the Japanese in the 1960s. But until 1995, the water jet loom was first shown at the Brussels Textile Machinery Exhibition. The different phases of weaving machine evolution is shown as the following picture:
Comparison of the Weaving Machines
Obviously we can draw a conclusion from the picture that the water/air jet weaving machine is higher in efficiency than rapier and projectile ones. As is known to all, efficiency is the key factor to the operation of a textile factory. If a factory possesses very efficient weaving machines and it can produce more fabrics than competitors within a certain time span, thus gain a leading position in the more and more fierce competition.
In fact, water jet weaving machine has a lot other advantages besides higher pick insertion rate, such as low power consumption and very little noise.
The power consumption of latest water/air jet is only 1.5-4.5 Kw, which means you can produce more high quality fabrics within the same time. If you adopt this kind of advanced water jet weaving machine, you can enjoy an enormous leading position over your competitors.
The space water jet weaving machine taking up is rather smaller than traditional machines, which means that you can make full use of your workshop to increase the productivity as much as possible, not only in quantity but also in quality.
Another problem with the traditional weaving machine is the damage made to warp yarns during the weaving operation. But this kind of damage will never occur in a water jet weaving machine. Because the mechanism of the water jet weaving machine is to forced water jet carries the yarn to the opposite side, totally without damage to the yarn itself. There is no abrasion on warp yarns by the jets of water.
JW408-III double pump triple-nozzle heavy water jet loom carries on all the advantages above mentioned. It is widely applicable, especially for ultra fine fabrics of high density, high weight. The machine is capable to run with high velocity and efficiency and super stability. Optional spare parts such as weft storage device, electronic weft storage device, multi-nozzle, cam shedding device and dobby shedding device, are available for this machine.
How Weaving Machine Works
Every day, weaving installations must meet new market requirements in terms of new yarns and increasing weaving speeds . Stäubliis there to accept this challenge with its complete line of shed forming machines and weaving preparation systems without making concessions in terms of quality and innovation . For each application and for each textile-related problem, stäubli offers the appropriate solution . This applies to all weaving mills, all types of weaving machines and all weft insertion systems .
Weaving preparation systems for highest requirements
Stäubli weaving preparation systems for efficient warp and style changes increase the flexibility and productivity in the weaving mill . Stäubli offers dvanced system solutions for warp tying and automatic drawing-in and quick style change .
H i g h f l e x i b i l i t y o n t y i n g
The topmatic tying machine can be used for all yarn types from 0,8–500 tex . With the standard odels, cotton, wool, silk and fila-simple adjustment of the separating needle for elastic and textured yarns
T h e c o r r e c t l e a s e c h a n g e f o r e a c h a p p l i cat i o n
Selectable lease changes
Standard lease change type 01 for 1:1 lease with cam control controllable lease change type 10 for 1:1, 2:2, 3:3 and 4:4 leases and the possibility to program irregular leases
Automatic control of the clamping pressure of the yarn ends.two thread clamps on the knotter for different yarn thicknesses ment yarns as well as textured and elastic yarns may be tied without adjustment .
S i n g l e a n d d o u b l e k n ot s
The change from a single knot (a) to a double knot (b) is made by simply pressing a button .
Select between 4 operating modes
Dpending on the leases available in the warp sheets, it is possible to select between 4 different perating
Modes during warp tying . The lease changes for the upper and lower sheet will be activated by simply pressing a button . Decades of experience gained by stäubli in the manufacturing of tying machines is reflected in technically perfect and proven solutions
Double ends that are not identified during tying lead to redirections of threads on the weaving machine . In case of double ends on the warp side (case a), a yarn must be led away . In case of double ends on the weaving machine side (case b), a yarn must be led in . Studies have shown that the deviated warp threads break much more frequently than normal warp threads and that the repair time for such thread breakages takes longer .
Production loss
Each additional broken thread causes production losses and a drop in quality . In a company equipped with 50 weaving machines, there are up to 1800 hours of production loss per year, with 1 broken thread per day, depending on the repair time .
T o p m at i c p c – e l e c t r o n i c d o u b l e e n d d e t e c t i o n f o r wa r p s w i t h o r w i t h o u t l e a s e
The unique electronic double end detection improves the tying quality considerably and increases the efficiency of the weaving machines . The tension of each thread is measured by a sensor during the tying operation . In the case of double ends or in the case of faults in the lease, the topmatic pc stops automatically before the knot is tied .
Programming and statistics
Process data acquisition serves both machine monitoring and quality control . The data acquisition enables an objective comparison to be made between shifts and give information on intervals and maintenance work .
R e p e at c o u n t e r
All of the tying machines are equipped with a repeat counter which saves a considerable amount of time when tying colored warps . The repeat is entered according to the repeat pattern . During the tying operation, the topmatic stops automatically after having reached the defined number of threads .
Once programmed, up to 100 repeats remain stored in the program memory .
R e p e at c o u n t e r p e r m a n e n t q u a l i t y m o n i t o r i n g b y p r o c e s s data a c q u i s i t i o n
Program example with the same repeat in the finished warp and the new warp . Program example with different repeats in the finished warp and the new warp .
Tpf 3 tying frame: The tpf3 is a universal tying frame that can be used with all topmatic and ustermatic tying machines and on all weaving machines having tying widths from 100 to 400 cm . Thanks to the wide range of configuration possibilities, which includes the selectable clamping principle, the device can be optimally adapted to various needs . The tpf3’s robust construction with aluminium profiles ensures . Stability and long-life together with smooth handling and reduced overall weight .
Highly ergonomic
The elegant design of the tpf3 offers exceptional operational comfort, as for example the central Height adjustment, and the best possible ergonomic . The footboard, available on request, is recommended for large warp beam flanges or with high placed whip rolls .
Wide application field
Tpf3 tying frames can be used for a wide variety of applications . In addition to its primary use in weaving Rooms, topmatic and tpf3 are the daily companions of subcontractors specialized in performing knotting operations .central height adjustment the slim form of the frame allows the weaving machine to be approached closely to increase the ease of clamping frame feet swivelling on both sides simplify docking on the weaving machine loading into a truck (e.g. For subcontracters)
Clamping principle a without deflection
This robust clamping system with deflection is appropriate for all standard yarns . Clamping is made. By inserting the rotary rod and by turning it 90° .
I n s ta l l at i o n data
Mains voltage nominal voltage through mains transformer : 100, 120, 220 and 240 vac special case : mains transformer for 380 and 400 vac max. Allowable voltage variation ± 10% frequency 50 or 60 hz power consumption max. 120 va air humidity relative up to 90% ambient temperature 5–40° c dimensions (machine) width 300 mm, height 255 mm, depth 355 mm weight 12–15,2 kg depending on tying machine model
Weaving Looms for Sale
As the development of internet, nowadays global competition is becoming more and more fierce. As a traditional textile country, Bangla has to reconsider its position in the global market. Every garment factory owner keeps thinking how to enhance the productivity and reduce the cost.
As the Chinese saying goes, one man has to polish his tool before doing a better job. We have a very clear understanding about this idiom. So under this background Rising Textile Machinery designed and developed this brand new looms to meet this demand. It is especially made for those who produce high density ultra fine fabrics. It is the most advanced model in China equipped with electronic let off and take up system. It possesses a reasonable-structured frame, thus having a good anti-seismic performance.
With these advantages, it can prevent the emergence of fabrics quality problems. At the same time it reduces the cost of weaving factories with its characteristics of high speed, high efficiency and high productivity.
Water Jet Loom
Also we can manufacture this series of water jet loom according to customer requirements. Some weaving looms for sale those are listed in above paragraph.
Sui John, Sales Manager, Cell# 86-532-86943452, Email: john@rising-textile-machinery.com, Website http:/rising-textile-machinery.com
