Dimensional Stability to Laundering
All fabrics (Knits & woven)
Length: ±3.0%
Width:
±3.0%
AATCC TM 135
TP 35 or
TP 36
Spirality
Single Weft knits & French Terry
(E.g. Acceptable for a 50 cm garment, if
before wash=7, after wash=3, Total =10)
51- 75cm garment length
Greater than 75cm garment length
Total Spirality: 9º max
Before Wash: 6º max
After wash: 4º max
Total Spirality: 8º max
Before wash: 5º max
After wash: 3º max
ISO 16322-2
TP 30
Fabric Weight (g /m²)
As Specified, Tolerance ±5%
ISO 3801
TP 20
Knit Fabrics -Pilling
All weft knits including Polar Fleecy
But excluding 100% Cotton,
Cotton/Elastane blends and all fabrics with a Brushed/Pile surface on garment
face side
After washing:
Rating: 3-4
ISO 12945-1
TP 60
Knit Fabrics -Stretch Properties
– To be met for all fabric fibre
compositions including elastane blends
Knits
Fleecy (Brushed & Unbrushed)
French Terry
Ponte de Roma
Length Stretch: 20% min
Residual Ext: 10% max
Width Stretch: 60% min
Residual Ext: 30% max
Length Stretch: 15% min
Residual Ext: 10% max
Width Stretch: 30% min
Residual Ext: 10% max
Note: These requirements are guidelines
only, the stretch properties obtained and approved during the sampling stage
and fit approval shall be used as the reference standard.
BS EN 14704-1
(modified – single load cycle only,
residual determined after 60s.
30N load required)
TP 50 /TP 51
Cont. Mandatory Physical Test Requirements
EVALUATION
MINIMUM
REQUIREMENTS
TEST
PROCEDURES
TEST
METHODS
Pilling – Woven Fabric
(Martindale Test Method)
Synthetic & Synthetic Blends only
After Wash
Rating: 3-4
ISO 12945-2
(modified- self fabric to self fabric)
Is the company uses any new software? (e.g., Tally software for accounting purposes and in-house developed customized software for inventory management)
Are there any changes in the infrastructure? sss
(e.g., The total floor space of the factory is 600,000 sq. ft. within a 3 storied factory building. The building has 2 exit stairs including 2 fire exit stairs.)
The company has been using…………………………… diesel generator with a capacity of 5000 KVA.
Please update the machineries list if ay addition or deduction has been made?
(e.g., The total number of machineries are ………………..(647) sets including ………….(267) sets Single Needle Lock Stitch machine, …………………….(68) sets ……………………(Two) Needle Lock Stitch machine, ………………………….(13) sets of Two Needle Chain Stitch machine, Overlock machine of ………………………………….(64) sets, Cloth Drill machine of ………………(1) set, cutting machine ……………..(9)sets, Fusing machine (1) sets etc.)
Are there any changes in the buyer list?
(e.g., Li & Fung, Tesco, Nishimatsua, Debenhams, Joe Fresh, Macy’s, Bon Marche, Reitmans, VF Asia etc.)
The details provided on this form will be used to evaluate your suitability to provide goods or services to Shop Direct Group . All questions must be answered, please do not leave blanks. You may use None, Not Applicable or N/A where appropriate Unless otherwise instructed the answers must relate to the business specifically named in section 1
Your response is being provided to Shop Direct Group and will be treated in strict confidence and used for the purpose of supplier evaluation only. Read also Melt Index Tester
Conclusion
Based on the information provided on this Universal Wear Tester form the relevant supplier agreement pack will be issued to your company.
Numbering System supervisor must follow up pp meeting instruction and Numbering placement given by IE Department Cutting before start the numbering. We sale Auto Garments Fabric Bundle Code Generator System
Numbering helper must be follow marker paper to find out style and size no for before numbering.
All bundle or tag card should have cut number/bundle number/shade /size/qty/,Numbering supervisor must follow up and Make the record.
Numbering supervisor will be responsible for take hourly production of numbering section and update numbering production form accordingly.
The purpose of the 100% cut components inspection the quality of the cut components as per buyer requirement & take the necessary corrective and preventive action to rectify all fabric damages.
Procedure:-
Cutting QA must have before start the panel inspection QAM approved grading pattern set.
Cutting QI Must start panel inspection after numbering finish and cross checked with cut bundle/top panel/middle panel/and bottom panel, all bundles.
Also need to follow up QAM given defect guidance for the panel inspection.
If found defect panel same time inform to re cutting person and replace and put in same bundle.
Penal inspection report must maintained by cutting auditor and inform to QAM and fabric inspector for take necessary action.
Bulk Cutting
After receiving pilot run comment sheet if no any cutting manager start bulk cutting. Pattern adjustment QAM will inform to cutting manager start bulk cutting.
Cutting auditor and in charge must checked and follow-up the before cutting marker length/ width/ratios/no of layer are ok or not.
Layer man must be responsible to follow up shrinkage and correct roll no’s for laying and update in layer control sheet accordingly.
All roll End bits must keep separately for damage replacement.
All replacement (damage cutting) must allocate separate person and need to make registered daily and update cutting manager accordingly.
Size set sample cutting
After receiving order sheet and production plan from the merchandiser cutting manager will follow up cutting the size set sample.
Sample room must send the sample Pattern for the size set sample.
Base on the fabric need to make pattern as per shrinkage wise. Cutting manager will follow up fabric shrinkage report for make the patterns per shrinkage..
Cutting manage must follow up fabric contend for identify the fabric. If any expanded fabric need to keep 24 hour relax before cutting.
After receiving pattern adjustment repot from the QAM Cutting manager will adjust the pattern base on comment given by QAM/GMP.
After receiving pattern adjust comment cutting manager given instruction marker operator to drowning marker as per fabric shrinkage and base on fabric width.
Marker Operator must follow up grain line of the Patten when drowning the marker.
Need to follow up given by merchandiser approved Y/Y.
If fabric inspection report mention any shading length wise or width wise must make the Block marker. And need to inform merchandiser and get the revise Y/Y approved.
Marker Operator shall make marker efficiency report and update all respective Department Cutting head for further action.
Base on marker width and fabric consumption, cutting manager will send the request sheet to stores.
Cutting input servicer must follow up fabric inspection report/shade report/shrinkage report before taken the fabric from the stores
Cutting manager need to follow up qty of received fabric and Cutting in charge must update cut qty daily.
Fabric must relax 24 hour before cutting of spandex fabric. This process must be done by store loader under supervision of cutting in charge and cutting supervisor.
Cutting In charge and cutting auditor must follow up and make report date/roll number/relax time and end time. to make sure fabric has relax before cutting.
Marker Operator must be prepared marker as per the cutting manager instruction.
Cutting Manager Also numbering placement/cut mark/bundle qty, etc
Internal and External Calibration -The metal detection machines are re-calibrated each year by Package Care. The Maintenance Manager ensures, when alerted that Package Care are contacted for repair and re-calibration. Re-calibration and repair is recorded and records are kept with the metal detection machine. Read also Pressure Gauges Calibration Apparatus sss
The master rule is re-calibration yearly by an accredited body.
The purpose of this procedure is to ensure that all measuring equipment consistently give readings of known accuracy.
This procedure applies to inspection, measuring and test equipment currently used for verification activities.
The Maintenance, Fabric Technologist & Quality Assurance Managers are responsible for ensuring this procedure is adhered to.
The master rule is kept in the Q.A. Managers office.
All the Laboratory equipments are re-calibrated every year.
Internal Calibration
All rulers and measuring tapes are calibrated by the Q.A. Manager using the master rule they are then marked that they have been calibrated and a calibration log is kept by the Q.A. Manager all rulers and measures are re-calibrated every year.
Relevant personnel are responsible for ensuring only calibrated rulers and measures are used.
Light boxes are checked every six months. This is recorded and kept with the light box.
Light boxes are re-painted every year or more if the light box has been scuffed.
Light boxes are kept free from dust to ensure the minimum of maintenance.
