Standard fabric crease recovery tester in two versions for applying different loads (10N and 19 63N weights) to meet the requirements of European and American standards Must Include. Read about Yarn Evenness Tester
Fabric Crease Recovery Tester Operation
European Standards (EN, ISO and M&S)
Loading Device (ION and 19.63N weights)
Specimen Tweezers (Metal)
Specimen Tweezers (Plastic)
Specimen Template 40 x 15mm
Specimen Template 50 x 25mm
Pack (25 sheets 100 x 150mm) Paper Tissue
American Standards (AATCO
Loading Device (500g weight)
Specimen Tweezers (Metal)
Specimen Tweezers (Plastic)
Specimen Template 40 x 15mm
Specimen Template 50 x 25mm
DYES, PRINTS & CHEMICAL BI-PRODUCTS
Auto Garments has a responsibility to protect the environment, our customers and the people involved in the production of our goods in addition to ensuring an acceptable level of performance from the fabrics used by Crease Recovery Tester
Outlined below are Adams requirements with regard to the
control of Chemicals and other substances which may pose a risk to safety or
performance. All suppliers must comply with these requirements.
Compliance & Audit
Audit Findings/ suggestion
Root Cause
Recommendation
Corrective action plan by factory management
Lack of quality training also QC &QA
Quality responsible
don’t give aware to the quality inspector Regarding the SOP
Factory Quality Management should provide training about quality issue.
Management take a plan regarding how to
provide effective training to the quality .
Yarn conditioning
were not conducted
Lack of proper Knowledge
& space .
Need to make space
Factory Management will established proper monitoring system & will
do accordingly
Quality did not able
to show the lab dip
Lack of responsible
guys
Quality people Should more aware on this issue .
Factory management will maintain accordingly
In chemical store
they were not maintained issue ,balance record properly .
Lack of proper monitoring & awareness.
Factory management maintain it properly.
Factory Management will established a proper monitoring system &
also give awareness to the concern person.
The factory management not conduct
investigation after pest control
Factory concern not
aware regarding this issue
The factory
management will conduct investigation after pest controlling
Collect data from sparrow & start system monthly or quarterly
Missed cut-Line or Knitted Selvage-
Definition and Causes:
In the process of circular knitting and in some
constructions a cut-line, along the knitted Wales and throughout the entire
length of the roll is created.
The purpose is to facilitate a straight slitting of the
fabric during the transformation of the fabric from a tubular to open width
form.
The creation of this cut line is normally done by
disengaging 2 or 3 needles at the knitting zone.
Some knitters, on the other hand, prefer to use a different knit stitch (usually a Pique) to make a distinctive cut-line of Crease Recovery Tester
During the Slitting process this distinctive cut-line must
be followed precisely to minimize any damages or working losses.
In certain cases due to equipment failure (optical sensors)
or lack of due attention the cut line is missed creating an unwanted line in
different areas on the fabric.
Preventive Suggestions:
Knitters must make sure that the inserted cut-lines are
distinctive and quite visible.
This becomes especially important in darker colors since in
these colors, lines have a tendency to become less visible.
Operator training and equipment maintenance and upkeep are
equally important.
Corrective Measures:
For this defect, once it is created, there are no corrective
measures available.
Incorrect Selvage Gumming and Trimming-
Definition and Causes:
In order to easily and flatly spread layers of a single
jersey fabric on the cutting table, it is necessary to apply a thin layer of
Gum and then trim the naturally curled selvedges.
This is done in the drying stage and the following are some
of the common defects that are associated with this process:
The inconsistent thickness or a variation in the viscosity
of the gumming chemical causing stickiness in the selvedge areas.
Uncut portions due to defective trimming devices leaving
strands of loose fabrics.
Any of these problems would make spreading of the fabric on
the cutting table difficult.
Preventive Suggestions:
The gumming chemicals which are normally PVA based need to
be of Low-Medium viscosity profile. Correct dilution and continuous agitation
in the preparation stage, to avoid coagulation, are important and need to be
closely monitored.
Corrective Measures:
In severe cases, to correct the unevenness of the gummed
areas, a scour process to remove the gum and a re-gumming application will correct
the defect.
It is to be noted that re-trimming will not be required since this will affect the cuttable width of the fabric by using Crease Recovery Tester
Hydrostatic Head Tester -Internal water reservoir ‘Maximum pressure 3 bar
10 cm’, 19.63 cm’, 26 cm’ , 28 cm’, 100 cm’ test head and Pore Size Attachment included. Read about Yarn Evenness Tester
Fulfills AATCC 127 BS 3321 ERT 120-1 ISO 811 AFNOR G07-057 BS EN 20811 ERT 160-0 ISO 9073-16 1151092 B-b ASTM D751 EN 343 GB/T 47441ST 080.4 (01)157 080.6 (01) WSP 080.6.R4 (12) Securely holds samples of up to 30 mm thick
Fabric Quality
It is Auto Childrenswear Group policy to provide our customers with quality product that is value for money and which consistently meets their expectations and requirements. Our products must be fit for purpose and meet the appropriate durability standards.
The safety of
our products is of paramount importance and therefore it is the supplier’s
responsibility to ensure that our products comply to both legislative
requirements and the group quality assurance requirements.
Should any
agent or supplier be found not adhering to these requirements, all current and
future business dealings will be reviewed with immediate effect.
An Audit Report
Audit Findings/ suggestion
Root Cause
Recommendation
Corrective action plan by factory management
Wastage found kept without separation.
Lack of awareness
& shortage of manpower
Need to Wastage segregation
The factory management will kept all waste
in a segregated manner.
Supplier performance based on capacity , delivery performance , Hydrostatic Head Tester performance were not conducted
They did know the
system of supplier performance .
Factory management are requested to do Supplier performance on Six
month basis .
Factory Management will established proper system & will do
accordingly
Quality did not able
to show the lab dip
Lack of responsible
guys
Quality people Should more aware on this issue .
Factory management will maintain accordingly
Worker are not aware
of using the PPE
Lack of proper monitoring & awareness.
Factory management maintain it properly.
Factory Management will established a proper monitoring system &
also give awareness to the concern person.
General store found without restriction and
photo identity of authorized personnel.
Factory concern not
aware regarding this issue
The factory
management will conduct investigation after providing the security
The factory
management will ensure proper system to confirm the security of store.
Finishing Related Defects and Problems
Softener Spots-
Definition and Causes:
This is caused by one or combination of the following:
Undesolved softener particles or lumps deposited on the
fabric during the padding Process of the Tenter Frame
Mixing chemically incompatible softeners, i.e., Cat-ionic
and An-ionic softeners with Silicone softeners and the resulting coagulation of
the molecules and their deposit on the fabric
The use of Silicone softeners having high solid contents
without the use of Acetic Acid
Preventive Suggestions:
When using softeners, all technical aspects need to be
considered.
Corrective Measures:
With Silicone spots, there are no fully effective processes available. This is due to the fiber reactive nature of these types of softeners and the bond formation process that takes place.
Conclusion
With other types of softeners, a strong alkali rinse will be effective in removing the spots. Hydrostatic Head Tester is sold by us
Flammability Testing Equipment : Marker thread switch interchangeable test frame with frame stubs and pins
Finishing: heat resistant finish
Ignition :automatic ignition
Control: burner to specimen adjustor
gas
flow regulator
burner
setting guages
Data extraction: test report exportation
Standards
EN ISO 6940
EN ISO 6941
EN ISO 15025
EN 1101,1102
EN 71-2
EN 13772
EN 13722
EN 1624
EN 1103
EN 14878
EN 1625
85 EN 532
BS 7837,5722, 5867-2, 6249
Gas burners: range of gas burners as accessories to comply with all standards. Read about Yarn Evenness Tester
GENERAL FABRIC PROPERTIES
FIBRE REQUIREMENTS
Ramie – Due to the flammable nature of this fibre it must not be used in any product for Adams Childrenswear.
Acetate – Due to performance issues satin fabrics made from acetate must not be used on Adams product.
YARN REQUIREMENTS
Cotton – Combed cotton
yarns should only be used.
FABRIC REQUIREMENTS
Flammability- Due to potential flammability issues the following fabrics should be risk assessed by the Fabric Technology department prior to being used: 100% Cotton fabrics below 105g / m2 for full bodied skirts/dresses
100% Viscose fabrics below 120g / m2 for full bodied skirts/dresses
Fur/ Pile – Fur fabrics must be back coated to assist in pile retention. Chemicals used must be in accordance with Chemical compliance table in Appendix 1 Pile length in excess of 3.5cm is not acceptable for garments intended for children aged between 9 months and 3 years.
Pile length in excess of 2cm is not acceptable in garments intended for children under 9 months. All pile fabrics must be submitted to Auto Garments for approval of pile retention by the Fabric Technology Department.
Diamantes – These must not be used for garments intended for children under 9 months old.
Only Diamantes purchased from Pacific Concept
Industries/Heatseal are accepted for the age group between 9 months and 3
years. Further information can be obtained from the relevant departments.
In all cases the application method of the supplier should be followed and the applied diamantes must pass a motif/attachment durability test before acceptance of the order by Flammability Testing Equipment
Yellowing of White Color-
Definition and Causes
The yellowing of white fabrics that takes place after periodic exposure to light sources is normally caused by: The use of poor quality optical brighteners with poor light fastness properties, The incorrect PH levels of the fabric,The application of incorrect softeners.
The inter-action of one or a combination of any of the above
with the Ultra Violet rays emitted by the sun or any other artificial sources
will result in a semi-permanent yellowing of the exposed fabric.
Preventive Suggestions:All white fabrics, regardless of fiber type, must have PH
levels of 5 to 6 (on the Acid side).
Corrective Measures
In most cases, a PH adjustment through rinsing will be sufficient to regain the brightness. In some cases a re-bleach may be required.Flammability Testing Equipment is essential for apparel company
What is Computer Bursting Strength Tester . Technical parameter
Bursting Strength Tester – Used in all kinds of textiles, the fabric, leather and other materials, in the thread and all directions at the same time stress (elastic diaphragm method), expansionary force and expansion ratio of performance measurement.
Computerized Bursting Tester, To determine the bursting strength of fabric, woven or knitted fabrics, non-woven, paper and board by the Application of hydraulic load under a rubber diaphragm of a specific area. Bursting tester provided with a digital readout of pressure with peak hold facility, renewable rubber diaphragms. Automatic clamping device with clear acrylic bell, a LED lamp is equipped for easy observation. Provided with Windows based Bursting Strength Testing software (Computer and printer are not included), it gives accurate control of the unit, user friendly interface and presentation of test reports together with data storage and retrieval. Interchangeable test bells and clamping ring sets 7.3cm2(Φ30.5mm), 10cm2(Φ35.7mm), 50cm2(Φ79.8mm), 100cm2(Φ112.8mm). Bursting tester provided with three test methods: Constant speed bursting, Certain pressure bursting,
Principle
Determined the bursting strength tester of the knitted fabric, and the hydraulic pressure is applied to the specific area of the rubber film, and then forcing the fabric to bursting,equip with pressure LCD display ,peak hold records and peak upper limit set, replaceable the rubber diaphragm, clamping device manually.
Features
comply with new international standard,multipile test clamp can be replaced
touch-screen operation, English and Chinese human-machine interface to support online communication
High-accuracy servo-motor driving system
Automatic-clamping offers firm and reliable clamping
Large colourful touch panel, can be operated without computer
Automatic induction and bursting system, can be connected with computer and printer (not offered), test curve, test result is easy to be red and outputted.
Equipped with memory and printing function, supporting on-line operation.
Capacity and Resolution: 2000kPa (290psi), 10000 kPa (1450psi), 2Kpa.
Standard clamping ring set: 50cm2（Φ79.8mm）, 7.3cm2（Φ30.5mm）, the other size are available on request.
Testing range:0-2000kPa / 0-10000kPa
The min. Division value:0.002Mpa
Elastic mold-plate size:≤2mm
The max. extended strength:75±0.02mm
The max. extended time: 99.9±0.1S
Pressure rising speed:10 -500ml/min
Sample clamping with pneumatic gripper system, effort, test specimen does not slip
Professional development supporting test system
According Standard
ASTM3786、ISO13938、FZ/T60019、GB/T7742.1、ISO 3303
Technical
parameter
Measurement Range
Model No:
-2 -10
Measurement Range: 2.00MPa
10.00MPa
Min division value:0.002MPa 0.002MPa
