What is Flammability Testing Equipment?

What is Flammability Testing Equipment?

Flammability Testing Equipment

Flammability Testing Equipment : Marker thread switch interchangeable test frame with frame stubs and pins

Finishing:  heat resistant finish

Ignition :automatic ignition

Control: burner to specimen adjustor

                gas flow regulator

                burner setting guages

Data extraction: test report exportation

Standards

  • EN ISO 6940
  • EN ISO 6941
  • EN ISO 15025
  • EN 1101,1102
  • EN 71-2
  • EN 13772
  • EN 13722
  • EN 1624
  • EN 1103
  • EN 14878
  • EN 1625
  • 85 EN 532
  • BS 7837,5722, 5867-2, 6249

Gas burners: range of gas burners as accessories to comply with all standards. Read about Yarn Evenness Tester

GENERAL FABRIC PROPERTIES

FIBRE REQUIREMENTS

Ramie –  Due to the flammable nature of this fibre it must not be used in any                 product for Adams Childrenswear.

Acetate – Due to performance issues satin fabrics made from acetate must not be used on Adams product.

YARN REQUIREMENTS

Cotton – Combed cotton yarns should only be used.

FABRIC REQUIREMENTS

Flammability- Due to potential flammability issues the following fabrics should be risk assessed by the Fabric Technology department prior to being used: 100% Cotton fabrics below 105g / m2  for full bodied skirts/dresses

100% Viscose fabrics below 120g / m2 for full bodied skirts/dresses

Fur/ Pile –  Fur fabrics must be back coated to assist in pile retention. Chemicals used must be in accordance with Chemical compliance table in Appendix 1 Pile length in excess of 3.5cm is not acceptable for garments intended for children aged between 9 months and 3 years.

Pile length in excess of 2cm is not acceptable in garments intended for children under 9 months.  All pile fabrics must be submitted to Auto Garments for approval of pile retention by the Fabric Technology Department.

Diamantes –  These must not be used for garments intended for children under 9 months old.

Only Diamantes purchased from Pacific Concept Industries/Heatseal are accepted for the age group between 9 months and 3 years. Further information can be obtained from the relevant departments.

In all cases the application method of the supplier should be followed and the applied diamantes must pass a motif/attachment durability test before acceptance of the order by Flammability Testing Equipment

Yellowing of White Color-

Definition and Causes

The yellowing of white fabrics that takes place after periodic exposure to light sources is normally caused by: The use of poor quality optical brighteners with poor light fastness properties, The incorrect PH levels of the fabric,The application of incorrect softeners.

The inter-action of one or a combination of any of the above with the Ultra Violet rays emitted by the sun or any other artificial sources will result in a semi-permanent yellowing of the exposed fabric.

Preventive Suggestions:All white fabrics, regardless of fiber type, must have PH levels of 5 to 6 (on the Acid side).

Corrective Measures

In most cases, a PH adjustment through rinsing will be sufficient to regain the brightness. In some cases a re-bleach may be required.Flammability Testing Equipment is essential for apparel company

What is Sample Warping Machine? Raw Material

What is Sample Warping Machine? Raw Material

Sample Warping Machine

List of similar installed Sample Warping Machine in universities/industry in Pakistan and worldwide with their contact information List of trained engineers available for after sale service/maintenance Additional Points: …

Specification of Sample Warping Machine

The Customer shall be liable for and fully indemnity the Company against all duties, taxes, and import levies, deposits, demurrage or outlays of any kind levied in any part of the world in connection with the goods. When goods are accepted or dealt with by the Company upon instructions from the Customer to collect freight, duties, charges or other expenses from the consignee or any other person, the Customer shall remain responsible for paying the same if they are not upon delivery paid by such consignee or other person.

  • 3materials: Cotton, Polyester Cotton, Kevlar, Carbon, Glass, Jute or similar
  • Sample Warping Machine al Working Width: 850 mm or higher
  • Drum Circumference: 2000 mm or more
  • Sample Warping Machine Speed: 350 m/min or higher
  • Stop motion
  • Maximum number of threads: 5200 or higher
  • Warping beam length range: 3 meters (min.) — 7 meters (max)
  • Automatic Colour Selectors: 4
  • Touch Screen Panel
  • Integrated Beaming Unit
  • Stationary Creel: 4 or more accumulators
  • Number of weaver beams: 4 or more
  • Stationary hook system for better grip of synthetic yarn
  • Warping with ring technology
  • Equipped with 5 leasing rods and 2 leases
  • Setup for knotting
  • Power back up for emergency shut down in safe mode
  • Real time data acquisition / analysis system (fixed)
  • All parts / accessories required to make machine operational on site

Raw Material

The Customer warrants the accuracy of all descriptions, values and other particulars furnished to the Company for customs, consular and other purposes. A document signed by the Company but prepared by the Customer shall under no circumstances by evidence of the condition or the correctness of the declared nature, quality, quantity or weight of the consignment at the time of receipt by the Company.

In the case of livestock the Customer further warrants that there has been and will be no breach of the international Air Transport Association Live Animal Regulations, a copy of which the Customer acknowledges having seen and by which is destined for the purpose of these Conditions.

The customer will fully indemnity the Company against all losses which it may suffer and all penalties and expenses which it may sustain by reason of the breach of any warranty given by Customer. The words “goods” shall include livestock in these Conditions where the context so admits.

We sale Garments Accessories Software

  • Color NO: be brighter
  • Design NO: fabric must be well straight respecting the grain
  • Stripes width OK
  • Quality OK
  • Color NO: to be darker
  • Design NO: fabric must be well straight respecting the grain
  • Stripes width OK
  • Quality OK
  • Color NO: too grey and blue
  • Design NO: fabric must be well straight respecting the grain
  • Stripes width OK
  • Quality OK
  • Color NO: too grey to be brighter
  • Design NO: fabric must be well straight respecting the grain
  • Stripes width OK
  • Quality OK
  • Color NO: too yellow
  • Design NO: fabric must be well straight respecting the grain
  • Stripes width OK
  • Sample Warping Machine Quality OK

Finished Product Order Process:-

  • On getting the inquiry from the customer, the below points to be clarified:-
  • Customer’s FSC Claim requirement
  • LOGO sizes and logo placements
  • Other specs like GSM etc.
  • Upon clarification of above, the Logo has to be down loaded from FSC Websight and make the lay out and place the logo on the product and send to SGS Sri Lanka for approval.
  • The record will have to be preserved with:-
  • Upon approval of the logo and lay out by SGS Sri Lanks the approved logo and lay out to be distributed to Design Dept, production floor and QA Department.

Sampling And Bulk

  • Paper requisition has to be issued by production floor to Store for samples.
  • On each issue of the Paper requisition, store has to be attached the updated paper inventory report.
  • After approval of the sample, production floor will issue requisition for bulk paper requisition.
  • Store will update the latest paper inventory report upon issuing the paper for bulk.
  • Distribution of the latest inventory report:

QA Audits

  • Qa Audit to be carried out in line production.
  • QA Inline Audit report to be preserved with QA and Production floor,
  • Upon completion of the production, the final inspection to be carried out by QA and distribute the Final Inspection report to MR and Production floor and store.

Delivery Documents To Prepared:-

  • For delivery the below documents to be prepared.
  • Commercial Invoice
  • Packing List
  • Challan
  • All documents must show :
  • FSC JOB number
  • FSC Claims
  • Delivery Quantity
  • GSM etc.

Conclusion

End of Sample Warping Machine article. Highlights the points on the orders of offset printing goods to be executed at our off-set printing unit.

Single Jersey Knitting Machine Information

Single Jersey Knitting Machine Information

Single Jersey Knitting Machine

Types Of Yarn Used In Knitting

  • 100% Cotton Combed Yarn (32 Ne, 32/1, 30/1)
  • 100% Cotton Carded Yarn (30/1, 26/s)
  • 100% Organic Cotton (28/1, 34/s)
  • 10% Grey Mélange Yarn (34/s, 26/1)
  • 100% Cotton Slab Yarn (28 Ne)
  • CVC Carded Yarn (Ne 28)
  • Polyester 20% Cotton 80% (32/1)
  • Lycra (40,30 denier)
  • 100% Organic GOTS.

M/C Specification

Types And

 

Number Of m/c

   

 

Name

OriginCylinder

 

Diameter

GAUGE
Single

 

Jersey

m/c (20)

PAI LUNG M/C

 

JIUNN LONG M/C

MAYER α CIE M/C

TAIWAN23”, 24”, 26”, 28”, 32”, 34”, 38”.18, 22, 24, 26.
Rib
m/c (30)
PAI LUNG M/C

 

FUKAHAMA M/C

JIUNN LONG M/C

TAIWAN26”, 30”, 32”, 34”, 36”, 38”, 40”, 42”18, 22.
Interlock

 

m/c (2)

FUKAHAMA M/CTAIWAN32”18
Flat Knitting

 

m/c (18)

KEVO HENGTAIWAN×14
Fabric

 

Inspection

m/c (3)

EUZU CLOTH

 

INSPECTION M/C

THAILAND×

Whole Garment Knitting Machine

      

Production Calculation

Machine No.-200

1×1 Rib (Color Stripe)

Given, Count= 30

We Know,

Ne × Tex =590.5

So, Tex =

=18.453

CPI= 34

Gauge= 18

RPM= 16

Feeder= 84

M/C diameter= 42”

Efficiency= 95%

Loop Length (mm)= 2.4

Knitting Porduction
Knitting Porduction

Knitting Cost Of Different Fabric

Style= Single Jersey

GSM= 200

Grey fabric costing for 1 Kg = (cost of yarn+ knitting charge + carrying charge) per kg

Given,

1 Kg Cotton Combed Yarn= 265.2 Taka

Knitting charge= 12 Tk./Kg

Carrying cost= 5 Tk./Kg

So, Total cost of grey fabric per Kg = (265.2+12+5) Tk.

=282.2 Tk.

M/C Specification

  • Manual twist Tester – India
  • Yarn Appearance Tester – India
  • Yarn Count Tester – India
  • Rubbing m/c –1
  • Pilling Tester –1
  • Incubator – 1
  • Tumble Dryer –1
  • Dryer – Bangladesh -1
  • Washing m/c –3
  • Lab dyeing m/c (ECO DYER) –2
  • Rapid Lab dyeing m/c (ASIAN STAR) –2
  • Balancing m/c –1
  • Oven – England –1
  • pH meter -2
  • pH shaker -1
  • Modern Pipette -2
  • Data Color
  • Verified Light Box

EMS PROCEDURES:

IDENTIFICATION OF ENVIRONMENTAL ASPECTS
IDENTIFICATION OF LEGAL AND OTHER REQUIREMENTS
ENVIRONMENTAL TRAINING AND AWARENESS
ENVIRONMENTAL COMMUNICATION
DOCUMENT AND DATA CONTROL
OPERATIONAL CONTROL
EMERGENCY PREPAREDNESS AND RESPONSE
MONITORING AND MEASUREMENT
NONCONFORMANCE AND CORRECTIVE AND PREVENTIVE ACTION
RECORD CONTROL
EMS AUDIT
MANAGEMENT REVIEW
SOP FOR PAPER CONSUMPTION
SOP FOR WASTE HANDLING
WORK INSTRUCTION FOR EMERGENCY PREPAREDNESS

Conclusion

This factory is doing the work of several important buyers and a number of other important brands are in the process to give orders, like, Mothers Work, Carters etc for Single Jersey Knitting Machine. Several audits from the concerned buyers are expected to be held very soon. As such presence of an experienced compliance officer has become very necessary to oversee the compliance related issues. It may be mentioned here that a number of prospective candidates were selected for. Some didn’t join, while some other left the factory shortly after joining. In view of the same, you are kindly requested to instruct the concerned department to employ someone, who should have well motivation to serve there.

Circular Knit Machine Type and List

Circular Knit Machine Type and List

Circular Knit Machine

M/C DIA/GGM/C TYPEBrand nameRemarks
24”/24GS/JERSEYPailungFull feeder lycra provision
25”/24GS/ JERSEYPailungFull feeder lycra provision
26”/24GS/ JERSEYFukuharaFull feeder lycra attachment
26”/24GS/ JERSEYPailungFull feeder lycra attachment
28”/24GS/ JERSEYFukuharaFull feeder lycra attachment
28”/24G PailungFull feeder lycra provision
30”/24GS/ JERSEYFukuharaExtra 2 cylinder 20G
30”/28GS/ JERSEYMayer & CieExtra 2 cylinder 24G   Full feeder lycra attachment
30”/28GS/ JERSEYFukuharaExtra 2 cylinder 24G   Full feeder lycra attachment
30”/28GS/ JERSEYPailungExtra cylinder , 16G, 24G & Full feeder lycra attachment
32”/24GS/ JERSEYFukuharaExtra cylinder 28 G
36”/24GS/ JERSEYFukuharaFull feeder lycra attachment
30”/24GS/J Auto striper(6color)PailingExtra cylinder 16G & full feeder.
36”/24GS/J Auto striper(6color)PailingExtra cylinder 16G & full feeder.
30”/18GRib Auto stripePailung 
36”/24GS/ JERSEYPailungFull feeder lycra attachment
30”/20GFLEECETerrot 
30”/20GFLEECEPailung 
30”/20GFLEECEFukuhara 
30”/18GRIB/InterlockTerrotExtra cylinder 22g, full feeder lycra attachment.
34”/18RIBTerrotFull feeder lycra provision
36”/18GRIBPailungFull feeder lycra provision
36”/18GRib/InterlockTerrotExtra 1 cylinder 22G.Full feeder lycra provision
36”/22GInterlockPailungExtra cylinder 24G Full feeder lycra provision.
36”/18GRib38”/18GFukuhara1 M/C full feeder. provision
38”/18GRibPailungExtra cylinder 12G (1m/c) with lycra provision
40”/18GRIBPailungWith lycra provision
42”/18GRIBPailungWith lycra provision
Fabric inspection  M/C   

Total no. of M/C = 71

Total production = 222220 Kg/day.

NB: Production depends on Yarn type, Quality, Fabric type, fabric construction m/c conditions ETC.

FLAT KNITTING MACHINE

Brand NameM/C TypeSpecificationModelProduction CapacityRemarks.
MatsuyaFlat14 GaugeM-100Collar=137250 Pic/day

 

Cuff= 187250 Pic/day

 

Sweater / Pullover

Machine ListType
Winding machine 
  
Hand flat knitting machine                     Single bed3          Gauge
Hand flat knitting machine                    Double bed3          Gauge
Hand flat knitting machine                     Single bed5          Gauge
Hand flat knitting machine                    Double bed5          Gauge
Hand flat knitting machine                     Single bed7          Gauge
Hand flat knitting machine                    Double bed7          Gauge
Hand flat knitting machine                     Single bed10         Gauge
Hand flat knitting machine                    Double bed10         Gauge
Hand flat knitting machine                     Single bed12         Gauge
Hand flat knitting machine                    Double bed12         Gauge
Hand flat knitting machine                     Single bed14         Gauge
Hand flat knitting machine                    Double bed14         Gauge
Hand flat knitting machine            Gauge
Hand flat knitting machine            Gauge
Hand flat knitting machine            Gauge
  
Semi automatic machine                        For bands 
Semi automatic machine 
  
Computer knitting machine3          Gauge
Computer knitting machine5          Gauge
Computer knitting machine7          Gauge
Computer knitting machine14         Gauge
Computer knitting machine            Gauge
  
Linking machine                          Round  / Straight3          Gauge
Linking machine                                      /5          Gauge
Linking machine                                      /7          Gauge
Linking machine                                      /10         Gauge
Linking machine                                      /12         Gauge
Linking machine                                      /15         Gauge
Linking machine                                      /            Gauge
Linking machine                                      /            Gauge
  
Overlock machine                                     3 thread 
Overlock machine                                     4 threadJUKI
Overlock machine                                     5 threadJUKI
All Textile Yarns Sourcing and Customized Solutions

All Textile Yarns Sourcing and Customized Solutions

Textile Sourcing

Please allow us to introduce our company MERU ENTERPRISES, we deal with all the yarns. We are catering yarns with Twist Tester  to domestic as well as overseas markets. If you have been looking for yarns, we may well be the answer looking for. We are dealing with almost all leading Buyers & Exporters in Tirupur for brands like Adidas,Nike,Mothercare and Next sourcing and also we are exporting yarns to Sri Lanka, Bangladesh and Vietnam. Details are as follows,

GREY YARNS

  • 100% Viscose   – Ringspun & Vortex
  • 100% Bamboo
  • 100% Polyester – Ringspun & Vortex
  • 100% Supima
  • 100% Organic
  • 100% BCI
  • 100% Combed Cotton
  • 100% Modal

SLUB YARNS

  • 100% Viscose
  • 100% Polyester
  • 100% Cotton
  • 100% Modal
  • Poly/Viscose
  • Cotton/Modal
  • Cotton/Viscose
  • Cotton / Polyester
  • Grindle Slub – Cotton/Poly
  • Cotton/Polyester Injected Slub Yarn – 95/5 , 90/10

BLENDED YARNS

  • Cotton / Bamboo
  • Cotton / Wool
  • Cotton / Acrylic
  • Cotton / Linen, Cotton / Tencel
  • Cotton / Modal                       – 55/45, 50/50, 60/40
  • Cotton / Polyester                   – 60/40, 80/20, 52/48, 35/65, 20/80
  • Cotton / Polyester Hairy yarns  –  60/40 , 87/11/2 Lurax
  • Cotton / Polyester Neppy         – 98/2 , 60/40
  • Supima Cotton / Micro Modal    – 55/45
  • Polyester / Viscose                   – 65/35, 85/15, 35/65
  • Polyester / Cotton                    – 40/60 With Snow Effect
  • Polyester / Linen                      –  80/20, 85/15
  • Tencel / Linen

VISCOSE BLENDS

  • Viscose / Shiny Polyester – 90/10
  • Viscose / Cotton             – 50/50, 20/80
  • Viscose / Linen               – 85/15

TRIBLENDS

  • Polyester / Cotton / Viscose – 50/38/12 – With Snow Effect
  • Polyester / Cotton / Viscose – 50/25/25
  • Tencel / Viscose / Cotton     – 40/40/20

CONTAMINATION FREE YARN

Australian Cotton

DOUBLING YARN

  • Cotton                          – 2/20 , 2/24 , 2/30
  • Polyester                       – 20/20 , 2/24 , 2/30, 2/40
  • Polyester / Cotton 65/35 – 68/2 , 80/2
  • Gassed yarns                  –  60/2, 80/2
  • Combed Weaving            – 2/20, 2/30, 2/40

FINER COUNTS

  • Combed Weaving          – 60/1, 68/1
  • Polyester Cotton 65/35  – 60/1, 68/1
  • Lenzing Modal               – 50/1, 60/1, 80/1

MELANGE YARNS

  • 100% Cotton
  • Cotton / Viscose
  • Cotton / Polyester
  • Cotton / Polyester / Viscose
  • Polyester / Viscose
  • Cotton / Modal
  • Cotton / Bamboo
  • Modal Melange
  • Poly Injected Slub Melange
  • Cotton Slub Melange
  • 100% Polyester Melange
  • Grindle Melange
  • All Color Melanges

DYED YARNS

  • 100% Cotton
  • Cotton / Polyester
  • Polyester / Viscose

Thanks & Regards

VIMALA.S

Marketing Coordinator

MERU ENTERPRISES

No: 24, Ramaiah colony,

Avinashi Road , Near Angel Hotel,

Tirupur – 641 602,

Tamilnadu, South India.

What is Yarn Examining Board? Fibers, Fabric Production

What is Yarn Examining Board? Fibers, Fabric Production

Yarn Examining Board

Function: The instrument is used for visual inspection of yarn like neps, thick and thin places etc.

The textile industry uses vegetable fibers (such as cotton), animal fibers (notably wool and silk), and a wide range of synthetic materials such as nylon, polyester, and acrylics. The production of natural fibers is approximately equal in amount to the production of synthetic fibers. Polyester accounts for about 50 percent of synthetics. (Chemical production of the polymers used to make synthetic fiber is not covered in this document.) The stages of textile production are: fiber production, fiber processing and spinning, yarn preparation, fabric production, bleaching, dyeing and printing, and finishing. Each stage generates wastes that require proper management.

The garments industry uses processed fabrics from textiles as their raw material. They have a wide range of products like readymade Shirts, T-shirts, Trousers, , etc. The stages of value addition for garments industry are : Sample and Marker making, Cutting, Sewing, Finishing, and Packing and Carton Making. Like textile industry, even these stages generate wastes during processing. Necessary action is required to control and dispose these wastes.

Textile production involves a number of wet processes that may use solvent and other volatile organic compounds (VOCs). Process wastewater is a major source of pollutants. It is typically alkaline and has high BOD5 (700 to 2000 mg/1) and COD (approximately 2000 mg/1), solids, oil and possibly toxic organic, and phenols form dyeing and finishing. Dye waste waters are frequently highly coloured and may contain heavy metals such as copper and chromium. Wool processing may release bacteria or other pathogens.

Thus, the small fabric parts generated during cutting procedure or the yarn particles or fluffs generated during further processing like sewing, inspection or finishing, are the main wastes of garments industry.

Written By - Robert Dkay, Manager, Golder Accessories Ltd. Narayangong