Single Jersey Knitting Machine
Types Of Yarn Used In Knitting
- 100% Cotton Combed Yarn (32 Ne, 32/1, 30/1)
- 100% Cotton Carded Yarn (30/1, 26/s)
- 100% Organic Cotton (28/1, 34/s)
- 10% Grey Mélange Yarn (34/s, 26/1)
- 100% Cotton Slab Yarn (28 Ne)
- CVC Carded Yarn (Ne 28)
- Polyester 20% Cotton 80% (32/1)
- Lycra (40,30 denier)
- 100% Organic GOTS.
M/C Specification
| Types And
Number Of m/c |
Name | Origin | Cylinder
Diameter | GAUGE | ||
| Single
Jersey m/c (20) | PAI LUNG M/C
JIUNN LONG M/C MAYER α CIE M/C | TAIWAN | 23”, 24”, 26”, 28”, 32”, 34”, 38”. | 18, 22, 24, 26. | ||
| Rib m/c (30) | PAI LUNG M/C
FUKAHAMA M/C JIUNN LONG M/C | TAIWAN | 26”, 30”, 32”, 34”, 36”, 38”, 40”, 42” | 18, 22. | ||
| Interlock
m/c (2) | FUKAHAMA M/C | TAIWAN | 32” | 18 | ||
| Flat Knitting
m/c (18) | KEVO HENG | TAIWAN | × | 14 | ||
| Fabric
Inspection m/c (3) | EUZU CLOTH
INSPECTION M/C | THAILAND | × | |||
Production Calculation
Machine No.-200
1×1 Rib (Color Stripe)
Given, Count= 30
We Know,
Ne × Tex =590.5
So, Tex =
=18.453
CPI= 34
Gauge= 18
RPM= 16
Feeder= 84
M/C diameter= 42”
Efficiency= 95%
Loop Length (mm)= 2.4
Knitting Cost Of Different Fabric
Style= Single Jersey
GSM= 200
Grey fabric costing for 1 Kg = (cost of yarn+ knitting charge + carrying charge) per kg
Given,
1 Kg Cotton Combed Yarn= 265.2 Taka
Knitting charge= 12 Tk./Kg
Carrying cost= 5 Tk./Kg
So, Total cost of grey fabric per Kg = (265.2+12+5) Tk.
=282.2 Tk.
M/C Specification
- Manual twist Tester – India
- Yarn Appearance Tester – India
- Yarn Count Tester – India
- Rubbing m/c –1
- Pilling Tester –1
- Incubator – 1
- Tumble Dryer –1
- Dryer – Bangladesh -1
- Washing m/c –3
- Lab dyeing m/c (ECO DYER) –2
- Rapid Lab dyeing m/c (ASIAN STAR) –2
- Balancing m/c –1
- Oven – England –1
- pH meter -2
- pH shaker -1
- Modern Pipette -2
- Data Color
- Verified Light Box
EMS PROCEDURES:
IDENTIFICATION OF ENVIRONMENTAL ASPECTS
IDENTIFICATION OF LEGAL AND OTHER REQUIREMENTS
ENVIRONMENTAL TRAINING AND AWARENESS
ENVIRONMENTAL COMMUNICATION
DOCUMENT AND DATA CONTROL
OPERATIONAL CONTROL
EMERGENCY PREPAREDNESS AND RESPONSE
MONITORING AND MEASUREMENT
NONCONFORMANCE AND CORRECTIVE AND PREVENTIVE ACTION
RECORD CONTROL
EMS AUDIT
MANAGEMENT REVIEW
SOP FOR PAPER CONSUMPTION
SOP FOR WASTE HANDLING
WORK INSTRUCTION FOR EMERGENCY PREPAREDNESS
Conclusion
This factory is doing the work of several important buyers and a number of other important brands are in the process to give orders, like, Mothers Work, Carters etc for Single Jersey Knitting Machine. Several audits from the concerned buyers are expected to be held very soon. As such presence of an experienced compliance officer has become very necessary to oversee the compliance related issues. It may be mentioned here that a number of prospective candidates were selected for. Some didn’t join, while some other left the factory shortly after joining. In view of the same, you are kindly requested to instruct the concerned department to employ someone, who should have well motivation to serve there.
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