Following factors should be considered before viscose dyeing
In poor-quality viscose, carbon disulphide (used
to form cellulose xanthate) remain in the fibre and may create strong yellowing
during pre-setting and unlevel-dyeing problems while reactive dyeing. So bleach
the fabric with soda ash and hydrogen peroxide to eliminate carbon disulphide.
If possible use hot brand dyestuff. If hot brand
dyestuff is not available, dose colour at 45 degree Celsius to reduce affinity
of dyestuff.
Use migration method of dyeing.
Use a 1 degree cel per minute gradient for temp
increment when temp rise 45 degree to 90 degree.
There is no WIP room for “ready for compression stage”.
There is no WIP room for “ready for Coating stage”.
There is no Holding room in packing area for batch printed
Label, Shipper, Insert, Shipper label, etc , quantity of which is around sixty to seventy thousand Finished box.
Dispensing booth located.
Weighing material staging room
GF-32 is too small for this floor.
When GF-31 shifted to
No bottle dehumidifying room for PFS
Some Problem
This causes the drum of granules from two granulation suite holding or waiting in corridor.
This causes the drum of Tablets from 4 compression room holding or waiting in corridor.
House kipping of packing hall cannot be maintained, there is a chance of mix-up with one another, and label control was not possible, which is against cGMP.
Far away from RM store causing loss of labor hour & time consuming.
Material will be dispensed during continuation of process or holding inside the processing area.
There is no sugar store.
There is a chance of lump formation or spot in PFS.
Suggestion
GF 79 may be used for this purpose but still too small. GF-58 may be used for this purpose. Defoiler room can be arranged in other floor. GF-29(Un-Weighin may be used for this purpose. Better if it is located in(Sugar store) and make a connecting door in between attached together to minimized this problem. We can use(Bottle Store) for sugar store.
After crushed cardboard for Box Compression Testing Machine , automatic shutdown and return to the initial position;
Automatic one-touch operation, just press the test button can be 1;Can be set value, timing, stacking and other carton-specific test functions; 4 using circular ball screw, make the operation more stable and accurate;
Can store 20 sets of data, automatically calculate the average and maximum value;
With thermal printer, can print test results;
Third-generation upgrade controller, the user can adjust the calibration value;
For comparability reasons make sure to use
the same time-period (e.g. one fiscal year) for all processes. In case you do
not have the information and/or cannot collect it, try to fill out the table
based on estimates. In this case, mention in the comments line that the figures
are estimates.
To benchmark your performance and see your
improvements, use an “energy consumption per unit” ratio. The “unit” should be
the unit of production that is most useful for you. Examples could be “kg or m2
of product” or “1 000 units of product”. (e.g. my company needs X MJ of energy
Metal cylinder cross-sectional area of Paper Cobb absorption tester of 100 ± 0.2 cm (corresponding to an internal diameter of 112.8 ± 0.2mm), the cylinder height of 50mm, the contact surface of the cylindrical torus and the sample should be smooth. 2 absorbent paper quantitative 200 ~ 250g / ㎡, the absorption rate of 75mm / 10min. When the absorbent paper monolayer quantitative less than 200 ~ 250 g / ㎡, you can use multi-layer stack to meet the requirements.
Smooth metal flat roller: the length of the roller 200 ± 0.5mm, the mass should be 10 ± 0.5kg.
Test water consumption: 100mm ± 5ml.
Weight: 28kg
Adhesive fixture
Technical Parameters:
Type: A, B, C
Size-A: 125 * 76 * 30 mm
Size-B: 91 * 76 * 30 mm
Size -C: 109 * 76 * 30 mm
Weight-A: 500 g
Weight-B: 350 g
Weight-C: 400 g
Sample: LX-8503 C Adhesive fixture 25 * 80 mm / 50 * 150 mm
Clean off
Residue from all Surfaces which transport the vial
Wrong Speed
Increase or
Decrease
Conveyor or
Turn table Speed
Rails too
Tight
Loosen up the
rails to
Provide 1/32”
clearance
3.
Vial Falling
on Dead Plates
Dead Plate
Misaligned & Bent
Straighten
out the dead plate and refasted plate Do
Not rub the
conveyor with excess pressure, nor must it have more than 0.005” clearance
from conveyor top.
4.
Electrical
Problems
Unknown
Refer to
wiring diagram & check out system
5.
Powder fill
uneven
Dirty Piston
Filters
Clean &
Replace Filters
Powder Hopper
Cavitating
Clear away
stagnant areas in hopper check operation agitators
Vacuum
Pressure to
Low
Reset
Vacuum
Pressure
To recorded data
Air
Filter Clogged
Remove
& clean air Filters
Powder too
moist,
Hopper
Cavitating
Correct the
powder
Condition,
clean out the Hopper throat, check Conditions of agitators, Clean it if
necessary
6.
Fill Wheel
Laboring
Dirt on face
of fill wheel
Clean surface
of wheel and Reset scrapers and doctor Blades
Cam Follower Slot on
Geneva Drive
Replace
Follower
7.
Separator not
rotating
Clutch
operated
Reset the clutch
8.
Fill wheel
not Filling
Limit switch
not operating
Check
operation of limit Switch lever
Replace
spring if lever doesn’t return to stop position. Inside
Conveyor area
Replace switch if electrically defective.
Sachet Pack Machine – We would like to inform you that today we dismantled the wooden box of your supplied Sachet Pack machine at our factory. We found the following parts are in damage condition..
EC35 Auto Speed Electronic Controller. BHAVMARK system. Part No.EC-109962
It is the duty of management to make available the
appropriate tools, to ensure that operatives are properly instructed in how to
use them and to provide competent supervision to ensure that work is correctly
and safely performed.
Quality:
Buying cheap tools is a false economy. They don’t last
and they can become dangerous, effort must be made to ensure tools are of good
quality.
Handles:
Handles are necessary for ease of manipulation and for
protection of the hands. Depending on the tool in uses they should be of good
quality plastic or well- seasoned ash or hickory of smooth finish and firmly
fixed. They should be regularly checked for splits or cracks and wedged where
necessary to keep them tight.
Cleanliness:
Grease, moisture and dirt should be regularly cleaned
off. Any movable and adjustable parts should be lightly oiled to protect
against corrosion and to prevent wear and misalignment. Tools made of cast
steel or iron is less liable to crack in cold weather if kept clean and dry.
Cutting Edge:
Cutting edges should be kept sharp to permit accurate
working and to avoid the hazards arising from unnecessary pressure. Sharpening
is a relatively skilled job-good carborundum or oil store should be used. Saws
are usually sharpened using a machine grinder or hand file. Where abrasive
wheels are employed only a little of the edge should be ground at a time and
the toll rest kept close to the wheel. The tool itself should be held lightly
to prevent overheating and cooled with water to retain the hardness of the
metal.
Inspection:
All hand tools shall be inspected periodically as per
the existing client and company regulations and color coded.
Summery
Sachet Pack Machine -The Auto Speed Electronic Controller body is partially damaged and some connector pins are broken. The 3PIN & 4PIN jacks are also broken which are not usable. So we could not run the machine to see the machine status. Therefore you are requested to send the above
