Carton Sealing Machine – Cartons should be securely sealed with tape, which must not cover any of the carton labels or punch panel perforation. Use clear tape if it is to be applied over the carton label(s) or apply the label(s) over the tape. Do not use strapping or banding on cartons nor should individual cartons be shrink wrapped ..
1) LINER PAPER 150 GSM & HIGHER
2) WHITE LINER
3) MEDIUM PAPER 115 GSM & HIGHER
4) STARCH
5) Stitching wear
PAPER CUTER
HAND SHARE CUTTER
PASTING
CREASING
PRESSUR
SLOTTED MACHINE
STICHING MACHINE
AUTO CARTON SECTION
NAME OF carton sealing machine
RAW MATERIAL
AUTO CORRUGATION
1) LINER PAPER 150 GSM & HIGHER
2) WHITE LINER
3) MEDIUM PAPER 115 GSM & HIGHER
4) STARCH
PRINTING
DIE CUTTING
BOARD / TISSUE SECTION:
NAME OF MACHINE
RAW MATERIAL
DIE CUTTING MACHINE
DUPLEX BOARD, TISSUE PAPER
SHEET/ PAPER CUTTING
GUM TAPE SECTION:
NAME OF MACHINE
RAW MATERIAL
FILM FOLDING AND REWINDING MACHINE
BOPP FILM
BALL PRESS SECTION:
NAME OF MACHINE
RAW MATERIAL
BALL PRESS
P.V.C SHEET
CUTTING & AUTO CUTTING
PLASTIC CLIP
GPPS/HPS
LABLE SECTION
NAME OF MACHINE
RAW MATERIAL
PRINTED CARE LABLE MACHINE
1) SHIRTING REBON
2) PAPER REBON
OFFSET PRINTING SECTION:
NAME OF carton sealing machine
RAW MATERIAL
TWO COLOUR MOZPS HEIDELBERG OFFSET PRINTING MACHINE
1) ART CARD
2) DUPLEX
BOARD
3) PAPER &
PAPER BOARD
4) P.S BOARD
5) OFFSET INK
SINGLE COLOUR GTO HEIDELBERG OFFSET PRINTING MACHINE
PLATE MAKING MACHINE
LAMINITING SECTION
NAME OF MACHINE
RAW MATERIAL
LAMANATING MACHINE
LAMINATION BOPP FILM
POLY SECTION:
NAME OF MACHINE
RAW MATERIAL
PP FILM BLOWN LINE
1) POLY PROPRILENE
2) POLY EITHYLENE
3) LINER LOW DENSITY POLY EIGHYLENE
4) LOW DENSITY POLY EIGHYLENE
5) FLEXO INK AND FLEXO THINER
6) SELF ADHESIVE
7) BOPP FILM
PE FILM BLOWN LINE
FLEXO GRAPHIC PRINTING PRESS
FLEXO GRAPHIC PRINTING PRESS
SERVO MTOR DRIVE SIDE SEAL BAG MAKING MACHINE
SERVO MTOR DRIVE COAT HANGER AND BOTTOM SEAL BAG MAKING
MACHINE
BOPP FILM FOLDING AND REWINDING MACHINE
Zip-Lock
CRASSER MACHIN
POLY WASTAGE
HANGER SECTION:
NAME OF MACHINE
RAW MATERIAL
INJECTION MOLD MACHINE MANUAL
POLISTERIN(HIPS/GPPS) PP,LDPE,LLDPE(INJEC. GRADE)
BOPP SECTION:
NAME OF carton sealing machine
RAW MATERIAL
BOPP FLIM MACHINE
BOPP FLIM
BOILAR SECTION:
NAME OF MACHINE
RAW MATERIAL
STEAM BOILAR
WATER
GENERATOR SECTION:
NAME OF MACHINE
RAW MATERIAL
GENERATOR
GAS
GENERATOR
GAS
BUSINESS COMMUNICATION
PRINCIPLES OF MARKETING
ECONOMICS
FINANCIAL MANAGEMENT
Singles, Ratio packs and Case picks should be laid in the cartons or trays one at a time and arranged so that the hangers alternately face left and right. Swing tickets barcodes are face-up for all products.
Purpose: To establish a standard preventive maintenance procedure of Rotary Tablet Press Machine
Scope:To ensure safe and standard preventive maintenance procedure of Rotary Tablet Press machine to meet the required smooth operation in solid & liquid production area.
What is Vacuum Performance Seal Including Air Pump?
Degree of vacuum: -90 ~ 0kPa of Vacuum Performance Seal Including Air Pump
Accuracy: 1 level
Vacuum chamber effective size: Φ 270mm × 200 mm (H) (standard) Note: Other sizes can be customized.
Gas pressure: 0.7MPa (gas source users-owned)
Gas source interface: Φ8 polyurethane tube
Dimensions: 460mm (L) × 360mm (B) × 530mm (H)
Power: AC 220V 50Hz
Net weight: 15kg Standard configuration: host experiment sealed barrel gas source line Standard: LX-MFY-01 Vacuum performance seal GB / T 15171, ASTM D3078
Working Environment
drinking water not clean and not sufficient for all areas
drinking water not marked as such
drinking water test report incomplete (needs to include bacteriological, physical and chemical tests)
drinking water test report not available or expired
excessive noise from generator affecting workers/security guards
factory does not have canteen committee with worker’s representatives, with tasks clearly laid out, regular meetings (once a month) and workers not aware of committee and the outcome of their meetings
toys, seating, table and cradle are not provided in child care room and bed(s) are not big enough for all children
wash facility i.e. toilet and sink not provided in child care room
no dining facility/canteen provided (as per law there should be a canteen either with cooked food or snack items for sale)
no fans or other means of cooling provided in dining area, fusing etc.
no hygiene certificate for canteen
no mats or slippers provided to workers who have to stand on the production floor during winter season
no pest control programme established
no wash facilities or drinking water provided in dining area
seating facility missing at canteen/dining area
sitting capacity of dining area does not offer seating for at least 30% of workforce at any given time (Bangladesh)
temperature higher than normal in some areas e.g. fusing, dining room etc.
workers collecting drinking water from the toilet area rather than using provided drinking water on the production floor due to insufficient water supply
Resistance Testing Machine aisle marking not found in all areas e.g. fabric inspection, fusing, sample room, dining, packing area, washing section etc.
aisles found blocked by e.g. pillars, baskets, machines, workstations, workers standing in the aisle due to machines kept too close to the wall etc. not allowing proper emergency evacuation
aisles found narrow between wall and cutting tables, not enough evacuation space
emergency evacuation plan not provided in all areas including warehouse, any temporary work or storage areas, sample room etc.
emergency lights no marked
evacuation plan do not show watcher position e.g. “you are here”
exit doors found open inward instead of outward (in the direction of emergency evacuation) (i.e. child care, laboratory, boiler room, cutting, sewing, accessory store, dining hall, sample room, CTPAT etc., not applicable for actual toilet doors)
exit height of sections found only 5’feet 9”inches
exit signs & light boxes not in local language
exit signs are without active/intact light and not found above all exit doors e.g. sample room, fusing, passages, dining hall, packing room, doctor’s room, CTPAT area etc.
fire drill register not maintained
fire drills to be carried out on a regular basis at least every 2 months
lack of 2nd exit for all sections (e.g. fusing, dining hall, fabric inspection) and no 2nd staircase provided for sections that have more than 20 workers working in them
minimum width of exits to be 45” (Bangladesh)
secondary aisle marking not found in cutting section
sliding doors found that obstruct evacuation
width of emergency exits of sections less than 32” inches
workers confined by tables, machines or goods for Resistance Testing Machine
anti-explosive lights not installed in areas where many cartons are stored
emergency lighting not found around exits in factory and dormitory
emergency numbers not posted throughout factory/dormitory
exits obstructed by iron or cement bars in doorways
fire alarm not provided in every section (e.g. security guards dormitory, boiler room)
fire alarm switches missing in areas such as accessory store, child care room, wastage room
ire fighter’s certificates not available. factory does not have nurse/paramedics/full time doctor for ambulance room covering ALL worked hours incl. OT and excessive OT (Bangladesh requires full time doctor at all times, not just nurse or paramedic)
fire fighter’s photos not available at fire points
fire inspection certificate not available for all floors or all production buildings
first aid boxes not filled sufficiently and not checked regularly
first aiders are not wearing identification (e.g. uniform, armband or badge)
no fire assembly point set and not marked as such. health & safety training incl. safe chemical handle & use is not provided to new and regular workers
no fire licence or licence is not covering all floors in use
roof top of factory used as dining hall or for other operations, which should rather be kept empty in the case of an emergency (Bangladesh only)
some fire alarm switches found inactive. broken needle register not available (covering sewing needles, hand sewing needles, mending needles, tag guns etc.)
water tank capacity not sufficient as per law. clippers, scissors, knitting needles (for fault marking) found unattached to workstation and no positive daily release system in place
areas not found in approved building plan e.g. dining area
Building Stability Certificate missing
cartons/items kept above 6 feet high, e.g. in fabric and finished goods store. Factory should indicate height limit in relevant areas to avoid going above.
contaminated products (based on metal detection check) not kept in a segregated area away from production and procedure not in place for their safe disposal
DB , electric supply channel board and electric switchboards are made of wood, should rather be steel or anything similar that is non-flammable
diesel barrels not stored separately and not protected to avoid accidents
electric wires used without plug
electrical control panels blocked e.g. in dining area
electrical installations not checked periodically in a scheduled and recorded manner
elevator operator’s permit not up-to-date and not available at the factory for inspection
health & safety training is not recorded
last upper stair found much higher than other stairs i.e. double, needs to be even
no danger sign posted on electrical panel boards
no safety cover installed for some switches
no workers participation and welfare fund to share benefit
noise risk assessment not undertaken to avoid e.g. excessive noise of generator near production area
pin used to mark button position
razor blade found in winding section
sharp tool policy not in place and not effective, incl. records for the use of tag guns and their needles. Any sharp tools should be counted in and out on a daily basis (incl. tweezers).
