What is Shell Tube and Copper Heat Exchanger ?

What is Shell Tube and Copper Heat Exchanger ?

Shell Tube and Copper Heat Exchanger

Shell Tube and Copper Heat Exchanger unit: should be made of metal (Stainless Steel) having no. of 1 Shell pass and no. of 2 Tube passes preferably having following specifications and dimensions: Thickness= 4mm, L= 20inch, SS pipe, D= 4inch, 1 SS tubes, L= 20inch, D,=9mm, Do= 12mm, 10-18 Baffles with 25% cut, 3 SS Flanges D= 6inch, Thick= 12mm, 4 SS nut & bolts, 16 Socket SS welded, D= 3/4inch, 4 all welded argon. Temperature indicators: Thermocouple K-Type with individual no. of 04 display units. Electric panel. We provide CRM Contact Management System and CRM Integration Free sss

Training Point for Heat Setting

  • Roll to roll sewing before heat setting must be straight.
  • Stenter should be nonstop during heat setting.
  • Burner net should be cleaned in every batch
  • Check pin clip before heat setting, if required perform maintenance.
  • Check burner before heat setting .
  • Check padder pressure is correct according to specification.
  • Check set width according to specification.
  • Check exhauster according to specification.
  • Check temperature according to specification.

TESTING PROTOCAL FOR HEAT SEAL1

  • Heat seal manufactures should advise heat seal machine variables for each individual product they supply, including temperature, pressure and dwell time.
  • A specification sheet by style should be available during the heat seal process showing above requirements.
  • First production of each color should be tested 25 launderings for adhesion.
  • Each individual heat seal machine should tested twice a day for adhesion with 3 launderings. Copper Heat Exchanger
What is Water Cooling Tower? Water Consumption Report

What is Water Cooling Tower? Water Consumption Report

Cooling Tower

Cooling Tower -Packing column: for the flow of hot water from top to bottom. The column should be made of acrylic preferably having following dimensions: L=28 inch, W= 6.5 inch, D=6.5 inch with packing of plastic plates, Thickness of acrylic column=5-6 mm sheet, Thickness of flange sheet=10-12 mm.

Water Cooling Tower Specification

  • Air blower: Power= 1.0 hp, Flow rate = 120 Liter/sec.
  • Electrical heater: P1 = 0.5 KW, P2=1.0 KW.
  • Rotameter(acrylic/glass): Flow=0-5.0 liter/min.
  • Rotameter: for the measurement of air flow
  • Pump: Flow = 3-5 lit/min, (01 No.)
  • Temperature indicators: Thermocouple K- I ype with indivicual no. of 06 display units
  • Manometer (Inclined tube): To find out the pressure drop across the column.
  • Water collection tank: Capacity=15-20 liters.
  • Water storage tank: Capacity=20-25 liters.
  • Electric panel
  • Water Pump Check List

Some Water Test

  • WATER QUALITY PARAMETERS NAME
  • TOTAL COLIFORMS
  • FAECAL COLIFORMS
  • TOTAL AEROBIC BACTERIAL COUNT
  • FAECAL STREPTOCOCCI
  • VIBRIO CHOLERAE
  • PH
  • TOTAL HARDNESS (EDTA) AS CaCO3
  • TOTAL DISSOLVED SOLIDS (TDS)
  • CHLORIDE
  • TURBIDITY
  • ARSENIC
  • IRON

Routine Drinking Water Parameters

  •  PH
  • Color (True or Apparent)
  • Turbidity
  • Total Hardness
  • Chloride (Cl)
  • Total Dissolved Solids (TDS)
  • Manganese (Mn)
  • Arsenic (As)
  • Total Iron (Fe) – Phenanthroline Method
  • Total Coliform (TC) / Thermotolerent Coliform (TTC)
  • Fecal Coliform (FC)

Water Consumption Report

  Month     Cubic Meter     Different
January 37.32 M³ +4.97 M³
February 44.44 M³ +7.12 M³
March 40.00 M³ -4.44 M³
April 43.20 M³ +3.2 M³
May 52.42 M³ +9.22 M³
June 52.44 M³ +.02 M³
July 48.22 M³ -4.22 M³
August 36.80 M³ -11.42 M³
September 32.42 M³ -4.38 M³
October 30.22 M³ -2.20 M³
               November 38 M³ +7.78 M³
December 34.60 M³ -3.40 M³

Progressive Water Navigation

  • Permission of the Vessel to be prepared with detail specification-
  • Cost in detail-
  • Schedule or phases of cost to be incurred-
  • Schedule of job to be done and its total duration with break up-
  • Present Position of the same line of business-
    • How many vessels are there in the line
    • Where they go (Rout)
    • How many times each cargo goes in the destination
    • Expenditure in the sector per month or per year

Brief description of the inland water cargo vessel to manufacture:

Vessel Name M.V.  
Carrying Capacity   1500.00 MT
Length O A 60.00 M
Length LWL 57.90 M
Length B.P 55.00 M
Breadth MLD 10.52 M
Depth MLD 03.87 M
Draft Loaded 02.50 M
Main Engine China Diesel Made in China
HP 550 BHP 2 Nos
Vessel Type   Steel body Cargovessel

Cost Break up for construction of M V        :                                                                               Fig in Lac TK

Sl No Particulars Cost incurred Cost to be incurred Total cost
  Material Cost 110.00 180.00 290.00
  Accessories 3.00 17.00 20.00
  Engine (02 nos) Nil 30.00 30.00
  Contractor payment 4.00 30.00 34.00
  Labor charge 1.00 4.00 5.00
  Dockyard rent 1.00 2.15 3.15
  Survey approval 1.00 3.00 4.00
  Payment to authority/supplies to meet contingency expenses 2.50 2.50 5.00
  Electricity bill 1.00 1.50 2.50
  others 2.50 4.00 6.50
Total 400.15

Projected revenue generation from trips (individual): 

Total Number of vessel 01
Total carrying capacity of vessel 1500 MT
Route Chittagong-Dhaka
Trip per month 03
Rent per trip 2,165,000.00
Income at 100% capacity 6,495,000.00
Income at 70% capacity 4,546,500.00
Less: Operating expenditure  
Fuel, Mobil etc (3950 litres at Tk. 44.00/litre) per trip 173,800.00
Salary/Month 95,000.00
Maintenance & others/month 18,000.00
Line cost/trip 14,000.00
Total operating expenditure/month 676,400.00
Net operating Income/month at 70% capacity 3,870,100.00
Estimated monthly installment 350,000.00
Surplus Income Tk. 3,520,100.00
What is Shell Tube and Copper Heat Exchanger ?

What is Plate and Frame Heat Exchanger

Plate and Frame Heat Exchanger

Plate and Frame Heat Exchanger -Sieve plate column: should be made of metal (Stainless Steel) preferably having following dimensions: Column height= 1000mm, Column dia.= 50mm, No. of sieve plates= 6 (150 mm apart from each other). Holes area= 60 % of column area= 1178 mm2, sieve plate hole dia.= 3mm, Pitch= 6mm (equilateral triangle pitch), Weir height= 15 mm, Weir length= 35 mm, down-comer width= 10mm, distance between bottom of down-comer and top of below plate= 10mm, Plate thickness= 3mm, Holes distance from column wall= 10 mm

Plate and Frame Heat Exchanger Specification

  • Still storage capacity: 12-15 Liters.
  • Electric heater (immersed): 1.0 KW with temperature controller (PID controller), Range= 5¬100°C, Accuracy= ±0.5°C, (01 No.)
  • Plate type Heat Exchanger unit: should be made of metal (Stainless Steel) having no. of 7-10 plates, L= 14inch, W= 5 inch. (01 No.)
  • Rotameter (acrylic/glass): for both hot and cold fluid/water. (02 No.)
  • Temperature indicators: Thermocouple K-Type with individual no. of 04 display units for both hot and cold fluid/water (04 No.) as under:
  • TI=Temperature of inlet cold water, T2=Temperature of outlet cold water, T3 =Temperature of inlet hot water/steam, T4=Temperature of outlet hot water/steam
  • Water Pump Check List
  • Frame dimensions: H= 4ft, W= 3ft
  • Electric panel: L= 2ft, H= 10inch, 8= lft (The panel should contain 04 temp. indicator lights, Pump and eaters ON/OFF buttons etc.)
  • Hot water tank: L= 2ft, W= lft, H= lft. (01 No.)
  • Electrical heater: Power= 2.0 KW. (01 No.)
  • Temperature indicators: Thermocouples K-Type with individual no. of 02 display units for both top plate and Still (02 No.)
  • Top product tank: Capacity = 1-2 Liters
  • Horizontal condenser: = 150mm x 200mm (Shell & Tube type)

Conclusion

Plate and Frame Heat Exchanger -Material of construction of all parts which are in contact with vapors & liquid should be of stainless steel. All equipments should be mounted on square steel pipe frame mounted on wheels. All the external parts should be sprayed/painted either black or grey.

What is Air Tray Dryer Unit . Standard Evaluation for Factory

What is Air Tray Dryer Unit . Standard Evaluation for Factory

Air Tray Dryer Unit

Air tray dryer unit: should be able to investigate convection drying of solids on 4 corrosion resistant plates in a drying channel by air flow velocity via adjustable fan speed. It should have air heating with controlled heaters as well as sensors for measurement of humidity and temperature of solid samples before & after the completion of drying process. It should also be provided with digital weighing balance for measuring the overall change of weight during drying process. This unit should preferably be supplied with following specifications

Air Tray Dryer Unit specifications:

  • Drying channel length: 2340mm (with fan), internal dimensions= 350x350mm
  • Fan power: less than 100W, Max. output= 700m3/h, max. speed >900
  • Heater power: 6000W (with adjustable temperature limiter)
  • Balance measuring range: 0 to 10000g, resolution= 0.1g,
  • Measuring ranges: Air humidity: 2 to 98% R.F., temperature= 0 to 100°C, flow velocity= 0 to 7Sm/c

Social Standard Evaluation for Factory

  • The factory has at least two exit & stairways for safe evacuation of the workers in case of emergency.
  • The staircases are at least 45 inches in width and allow a direct evacuation towards the outside of the factory building.
  • Does the factory have adequate number of fire extinguishers at each factory floor?
  • Are all fire extinguishers inspected and tested regularly and ready to use at all times?
  • Are fire alarm bells installed and audible from each corner of the factory?
  • Are fire drill conducted regularly and document those records?
  • Are workers trained on fire fighting and the use of fire fighting equipments?
  • Is fire fighting equipments adequate in numbers and maintained properly?
  • Is any fire exit and escape route blocked or locked?
  • Are exits and fire exits identified with signs or indicator lamps?
  • Are the aisles properly marked with visible colors?
  • Are the aisles reasonably wide for easy movement of employees and goods?
  • Are adequate emergency lights installed at each factory floor?
  • Is appropriate personal protective equipment (PPE) such as goggles,
  • Are adequate numbers of fully equipped first aid boxes provided in the production floors?
  • Are the workers trained on first aid?
  • Is there a qualified Nurse appointed by the factory?
  • Is potable water accessible and adequate at each factory floor?
  • Water Pump Check List
  • Are toilets private and segregated for men and women?
  • Are evacuation plans posted in local language and clearly to be seen?
  • Are there any loose or broken electric cables or installation in the factory?
  • Does the factory arrange health and safety training for new and existing workers?
  • Is there a proper dining space for the workers and adequately furnished?
  • Is there a child care facility in the factory?
  • Is there a treatment/doctor room?
  • End of Tray Dryer
What is Analytical Sieve Shaker and Garments Compliance

What is Analytical Sieve Shaker and Garments Compliance

Analytical sieve shaker

Sieve Shaker -Should have a set of sieves and a controllable electromagnetic drive with preferably following features. This unit should be suitable for both dry and wet sieving as well as for a variety of materials applications, separation, fractioning, particle size determination including cement/clinker construction materials, chemicals, coffee, fertilizers, fillers, flours, grains, metals powders, minerals, nuts, plastics, sand, seeds, soils, slurries and suspensions etc. To conduct its business in an environmentally responsible manner. We sale E Procurement System Software  sss

Compliance

In implementing the policy, we will:

  • Ensure compliance with relevant environmental legislation and regulations.
  • Incorporate environmental consideration into our practices with regard to the use of natural resources, energy consumption and waste disposal.
  • Seek to ensure environmental awareness and responsibility on the part of our staff, our suppliers and partners in the implementation of projects, in facilities, management and operation.
  • Remain committed to prevent pollution. We will encourage recycling of waste materials and discourage the use of environmentally unfriendly products.
  • We will continuously monitor and improve our environmental performances.

Analytical sieve shaker Specification

  • Measuring range: Particle size= 20 pm to 25 mm
  • Sieving motion: throwing motion with angular momentum
  • Min. Batch] feed capacity: 3 kg
  • Analytical sieve shaker Min. Number of fractions: 9/17
  • Time display: digital, 1-99 min
  • Interval operation: 10 sec
  • Suitable sieve diameters: 100mm/150mm/200mm/203mm (8″)
  • Max. Height of sieve stack: 450mm
Chemical Inventory List. Standard Report Observation

Chemical Inventory List. Standard Report Observation

Chemical Inventory List

We are   submitting our report about our observation. Due to limited time frame & limited man power we were unable to confirm all type of Chemical Inventory List work related physical inventory. A detail report is shown here ..

  • Responsible Name
  • Update dated of Chemical Inventory List
  • Chemical Product (commercial name)  
  • Chemical Substances Name
  • Chemical identification numbers
  • Numbers Existing Commercial Chemical Substances)
  • Classification and labeling (hazard phrases) of the substance, such as Hazard Data [Including Physical (H), Health (H) & Environmental (E)]
  • Concentration of Substances (w/w %)
  • Substance Use (description)
  • Chemical Supplier Name
  • Chemical Supplier Contact Email, name and address
  • Consumption (kg) of chemicals
  • Quality Regular Check
  • SDS Present
  • Clothing Inventory Management Software ERP for Sale
  • CAS (Chemical Abstract Service) ,and / orEINECS (European inventory
  • Others or Remark of Chemical Inventory List,
  • Chemical product identification & company name,
  • Hazards identification,
  • First Aid measures,
  • Accidental release measures,
  • Personal protective equipment,
  • Inventory List -Toxicological information

Reporet Observation

Fixed Assets: No any fixed assets register maintain here, as a result in future we never reconciliation with depot fixed assets.

Recommendation: We suggest maintaining the fixed assets register to all depot/sub office for keep the record every fixed assets details.

Purchase procedure in depot/sub-office: No any systematic purchase procedure follow-up in office.

When goods in house to depot/sub office no any purchase price mention as a result store personnel were not up the purchase price.

Recommendation:

  • Need keeping the register for every goods in/out time.
  • Need purchase price declared when goods in house to store.
  • Need send an inventory report to accounts & finance department every month.
  • Purchase voucher/Bill forwarded to accounts department within 10 of each next month.

Sales proceeds:

  • No any systematic record keeping data based found here.
  • Soles occurred but stock unchanged
  • No any security system to protect the company assets.

Recommendation:

  • Need a recording system here and give a report to accounts for every month end.
  • Need reduced the stock when goods out from stock
  • Need security procreation to depot office for goods save.

Credit note: No any information recorded about credit note in depot. Office but goods were physically in house to depot. Office. No any credit not information passes to central accounts accordingly.

Recommendation:

  • Specific information need for credit note, mention the customer name from which customer’s goods return to depot office.
  • Up to date credit note information pass to accounts and central store for update the customers ledger.
  • Need maintain credit note data base information for follow up the customers.

Non sales:

  • Non item was sales but no any information pass to accounts dept.
  • Bank was credited against non sales but information was not focus for overall. End of Chemical Inventory List