Examples of Fabric Construction & Garment Appearance

Examples of Fabric Construction & Garment Appearance

Fabric Construction

Fabric Construction CONSTRACTION FINISED WIDTH
100% COTTON CALICO 14X14/60X60 57’’/58’’
100% COTTON CALICO 16X16/60X60 57’’/58’’
100% COTTON SHITTING 20X20/60X60 55’’/56’’
100% COTTON SHITTING 30X30/68X68 55’’/56’’
100% COTTON TWILL 20X20/108X58 57’’/58’’
100% COTTON TWILL 20X16/128X60 57’’/58’’
100% COTTON TWILL 16X12/108X56 57’’/58’’
100% COTTON TWILL 10X10/72X42 57’’/58’’
100% COTTON TWILL 10X07/72X42 57’’/58’’
100% COTTON TWILL 7X7/72X42 57’’/58’’
100% COTTON TWILL 30X30/130X70 57’’/58’’
100% COTTON CANVAS 20X20/100X50 57’’/58’’
100% COTTON CANVAS 20X16/112X58 57’’/58’’
100% COTTON CANVAS 16X12/96X58 57’’/58’’
100% COTTON CANVAS 10X10/72X42 57’’/58’’
100% COTTON CANVAS 10X07/74X44 57’’/58’’
100% COTTON CANVAS 16X16/96X48 57’’/58’’
100% COTTON CANVAS 30X30/130X64 57’’/58’’
100% COTTON CANVAS 7X7/70X40 57’’/58’’
100% COTTON RIBSTOP 20X20/108X58 57’’/58’’
100% COTTON RIBSTOP 20X16/96X56 57’’/58’’
100% COTTON RIBSTOP 16X16/104X50 57’’/58’’
100% COTTON BROKEN TWILL 20X20/108X56 57’’/58’’
100% COTTON BROKEN TWILL 10X10/74X50 57’’/58’’
100% COTTON PANAMA CANVAS 16+16X12+12/112X54 57’’/58’’
100% COTTON PANAMA CANVAS 20+20X20+20/104X56 57’’/58’’
100% COTTON PANAMA CANVAS 10+10X10+10/72X40 57’’/58’’
100% COTTON POPLIN 40X40/133X72 57’’/58’’
100% COTTON POPLIN 40X40/133X100 57’’/58’’
100% COTTON BED FORD CORD 20X20/108X58 57’’/58’’
100% COTTON OTTOMAN 20X20/108X58 57”/58’’
100% COTTON VOIL 80X80/96X88 43”/44”& 57’’/58’’
100% COTTON VOIL 60X60/96X88 43”/44”& 57’’/58’’
65% + 35% T/C FABRIC 133X72/45X45 43”/44”& 57’’/58’’
65% + 35% T/C FABRIC 110X76/45X45 43”/44”& 57’’/58’’
100% COTTON HARRING BONE 20X20/100X50 57’’/58’’
100% COTTON  HARRING BONE 20X16/108X58 57’’/58’’
100% COTTON OX. CANVAS 20/2X10/70X40 57’’/58’’
100% COTTON OX. CANVAS 32/2X16/100X50 57’’/58’’
T/C Twill 65%+35% 100% COTTON POPLIN 100% COTTON POPLIN 100% COTTON FLANNEL 100% COTTON FLANNEL 20X20/108X58 30X30/133X72 50X50/133X72 20X10/40X42 24X13/42X44          57”/58”          57”/58”          57”/58”          42”/43”          42”/43”      

PRODUCT LIST  POCKETING FABRICS: –

FABRIC CONSTRUCTION FINISHED WIDTH
100% CTTN SHEETING 20X20/60X60 43/44″
100% CTTN SHEETING 30X30/68X68 43/44″
100% CTTN SHEETING 30X30/60X60 43/44″
65% + 35% T/C FABRIC 110X76/45X45 43/44″
65% + 35% T/C FABRIC 96X72/45X45 43/44″
T/R FABRIC 75DX45/100X76 43/44″
     

SYMBOLS:-

REACTIVE DYED Fabric Construction
PIGMENT DYED
PIGMENT PRINT ON WHITE
REACTIVE PRINT ON WHITE
FLAT/NON PEACH FINISH
PEACH FINISH
R.F.D.
PAPER TOUCH FINISH
ALL OVER PRINT
PIGMENT PRINT ON REACTIVE DYED GROUND
PEACH+RAISING FINISH

GARMENT APPEARANCE CHECK

Perform the following checks based on type of folding or hanging and place a check mark against YES, NO or N/A- Read more about Apparel Garment Merchandising

TOPS on hanger-

  • Verify if collar, neck and placket appearance is good and collar presentation is correct (buttoned or unbuttoned at neck). Ensure shirt collars are smooth with no bumps and dimples
  • Verify if garment presentation is good for press, and the garment is free from wrinkles, crease marks, shiny marks etc
  • Ensure garment is clean and free from uncut and loose threads

BOTTOMS on hanger-

  • Verify if garment presentation is good for press, and the garment is free from wrinkles, crease marks, shiny marks etc
  • Inspect garment has been hung correctly on hanger; side to side or front to back.
  • Inspect garment waist band to verify if it has been folded properly and the leg crease (if required) is hanging straight. Verify if the leg panel is not twisted.
  • If it is a non-creased leg panel, ensure that there are no fold marks on leg panel.
  • Ensure garment is clean and free from uncut and loose threads

TOPS and BOTTOMS folded-

  • Inspect garment folding method is correct and all trims such as pins, clips etc are place correctly.
  • Inspect if garment presentation is good and center of garment is well presented, such as placket etc.
  • Ensure garment is clean and free from uncut and loose threads

Fabric Construction

Use the “Clock Wise Inspection Method” when inspecting a garment for Workmanship Quality.

Please follow sketches and Power Point slides under the QA shared site folder Vendor Manual showing examples of how to follow Clock Wise Inspection Method.

Over View The Features of Labour Market Bangladesh

Over View The Features of Labour Market Bangladesh

Features of Labour Market

  • Info Market – Features of Labour Market Demand
  •  Labour Supply & Labour Market Discrimination:
  • HRP & Labour Market
  • Mid Term Exam
  • Investments in Human Capital
  • Wage; Benefits and wage Structure
  • Employment & Unemployment
  • Labour Productivity
  • Labour Mobility
  • Final Exam
  • Labour Welfare, Health and Safety————————————100
  • Labour Welfare———-50
  • Family Welfare and Community Development
  • Welfare activities- Industrial housing, canteen, worker’s education, Day care center, recreational facilities
  • Group Insurance, Health Insurance and Accident Insurance
  • Primary Health Care Management; Legal Provisions of Health Service
  • Mid Term Exam
  • Industrial Safety———-50
  • Concepts of Industrial Safety,  Safety protective measures, Fire hazards and remedial measures of Fire
  • Environment pollution control-causes, effects and remedial measures
  • Maintenance Management- Factory, men, machines and materials
  • Industrial accident- its Causes, implications, analysis and its classification
  • Principles of accident prevention
  •  Frequency and severity rate of accidents and its calculation procedures.
  • Final Exam of Features of Labour Market
  • Business Communication————————————————50
  • Introduction to Industrial Business Communication. Communication Theory.
  • Objectives, process and types of Communication
  • Effective Listing and hearing Technique
  • Effective Communication in business Industries;
  • Barriers of Communication
  • Fundamentals of Business writing and Business Correspondence.
  • Uses of Technology in Business communication
  • Mid Term Exam
  • Social Compliance ———————————————————-50
  • Social Compliance in industries : Definitions and concepts, its relevance for the garment industry
  • Major international standards /Code of conducts (such as SA8000, BSCI, WRAP, and ETI).
  • Total Quality Management& industrial  Productivity Improvement etc.
  • Labour Laws in Relation with Compliance regarding Condition of employment, Child & young worker, forced labour, discrimination, harassment and abuse, working hours/overtime, wages, maturity and other benefits, leave, termination,
  • Industrial Health, Safety and Welfare management on environmental man-agreement (waste management, functioning of ETP process), Electrical Safety, Fire Prevention and Safety.
  • Social Audit & different buyer’s code of conduct: Fundamentals & principles of social audit, identifying the non-compliances, Corrective Action Pan (CAP).
  • Compliance in Garments Industries of Bangladesh: Checklist, requirement of compliance & implementation of compliance and hurdles during implementation, Internal Audit, Preparation of audit.

Read More about Apparel Garment Merchandising

Sequence Of A Garments Inspection. Clock Wise Method

Garment Inspection

Garments Inspection first start from inside & left hand side  after complete inside inspection then start topside inspection on the same way. Based on PEI quality requirements, each factory is required to have a location for the purpose of conducting finished product quality inspection. This location will be called a “Factory Quality Assurance Center” or FQAC. The objective is to implement this concept across all factories that have continuous orders with PEI as a mandatory rule. We sale Garments Quality Control Inspection Report Software .

This standard operating procedure will help our suppliers as well as PEI field QA associates understand the chronological order in implementing the set up of a FQAC and the process that follows thereafter including training and certification of factory auditor/s.

Inside of a Garments Left

  • MAIN LBL, COLLAR, NK RIB, PLKT AREA .
  • ARMHOLE, SLV JOINT.
  • SLV CUFF, HEM.
  • SIDE SEAM,.
  • BOTTOM HEM

Inside of a Garments Right

  • MAIN LBL, COLLAR, NK RIB, PLKT AREA .
  • ARMHOLE, SLV JOINT.
  • SLV CUFF, HEM.
  • SIDE SEAM, CARE LBL (COL. CODE, SIZE).
  • BOTTOM HEM.

Topside of a Garments Left

  • MAIN LBL, COLLAR, NK RIB, PLKT AREA .
  • ARMHOLE, SLV JOINT.
  • SLV CUFF, HEM.
  • SIDE SEAM, CARE LBL (COL. CODE, SIZE).
  • BOTTOM HEM.

Topside of a Garments Right

  • MAIN LBL, COLLAR, NK RIB, PLKT AREA
  • ARMHOLE, SLV JOINT.
  • SLV CUFF, HEM.
  • SIDE SEAM, CARE LBL (COL. CODE, SIZE).
  • BOTTOM HEM.
  • SIDE FLAT.
  • SELF CODE NO. USE

Conducting clock wise inspection method on bottoms-

  • Inspect the wearer’s right back panel and ensure that it is free from fabric flaws, dirt/stains or holes and color variation between back panels and front panels
  • Hold the garment upright and verify if the legs are twisting.
  • Finally inspect the inside part of garment ensuring that it is clean and the seams are well secured while there are no uncut and loose thread. Turn inside out up to crotch level.
  • Inspect the wearer’s left front panel including pleats for appearance and ensure that it is free from fabric flaws, dirt/stains, holes and for shade variation against waist band, right front panel as well as the wearer’s left back panel.
  • Inspect the wearer’s left pocket and pocket bag construction details and verify if they are correct and look tidy.
  • Inspect wearer’s left side seam construction details to verify it is correct and looks good. Pull seams gently apart.
  • Inspect left bottom hem both front and back and inside to ensure that the construction is correct and looks good.
  • Inspect the left inseam construction to ensure that the sewing details are correct and seams look good. Pull seams gently apart.
  • Inspect the right inseam as above. Pull seams gently apart.
  • Inspect right bottom hem both front and back and inside to ensure that the construction is correct and looks good.
  • Inspect the wearer’s right side seam. Pull seams gently apart.
  • Inspect the wearer’s right pocket and pocket bag construction details if they are correct and look tidy.
  • Inspect the wearer’s right front panel for appearance including pleats so that it is free from fabric flaws, dirt/stains or holes
  • Inspect the back rise construction detail to ensure that they are correct and seams look tidy. Pull seams gently apart
  • Inspect the crotch seam, fly edge, bar-tack, and J stitch to ensure that all construction details are correct and looks good. Pull crotch seams gently apart.
  • Slide zipper up and down two to three times to ensure that the zipper puller is sliding smoothly. If there are buttons instead of zipper, unbutton and button to ensure that button can slide through button hole easily and that buttons (if two or four hole) are attached with lock stitch where thread end is not raveling.
  • Unbutton and button the waist button to verify that it goes through the button hole comfortably and the placement of the button or hook and bar is correct. Verify that the center front edge is straight at front rise from waist band to fly edge. If using a two or four-hole button, ensure button is securely attached with lock stitch and thread end does not ravel. Since waist button is a stress point, ensure button is whipped for security between button and waist (shank).
  • Inspect the waist construction in and out ensuring that the sewing details are correct and neat. Ensure that the waist seams do not have uneven ease. Pull waist seams gently apart.
  • Check all belt loop placement and size if they are correct to specification. Ensure belt loop inside and outside finish does not show any raw edges.
  • Inspect the wearer’s left back panel and ensure that it is free from fabric flaws, dirt/stains or holes and for shade variation against wearer’s right back panels.
  • Inspect the wearer’s left back pocket and yoke and ensure the construction details and appearance looks good. If there are buttons, follow as per previous steps regarding button and button hole.

Conclusion

Similarly Garments Inspection the wearer’s right back pocket and yoke and ensure the construction details and appearance looks good.

First Aid Medicine Kit for Garments Worker. Child Care

First Aid Medicine Kit for Garments Worker. Child Care

First Aid Medicine and Kit

First Aid Medicine – Injured personnel must receive prompt first aid treatment of their injuries by designated, qualified first-aiders. Where there is any suspicion of internal or skeletal (and especially spiral) injury, the person should not be moved unless he is in danger of further injury and then only after his neck has been stabilized using an adjustable cervical collar…

  • Small Volume Perenteral Products like 1ml ampoule to 20 ml ampoule filling facilities. first aid training not provided by doctor but other trainer e.g. sr. executive ..
  • Large Volume Perenteral Products: we are able to produce 100ml to 200 ml infusion bottle. trained first aid personnel on each production floor not sufficient
  • Lyophilized Injectables: we have a (180 sqft) 100 class area for this type of product manufacturing. N.B another 3000 sqft for further extension.
  • Injectables (Cephalosporin) :
  • Dry fill – range about 50mg to 1.5g/single dosing. We sale Garments Quality Control Inspection Report Software

Tablet:

First Aid should be administered to stop bleeding and ensure breathing while professional medical assistance is summoned. In cases where lesser injuries are involved, the person may be moved to a safe place for the administration of first aid. The special treatment of injuries caused by frost-bite or cold burns, as well as chemical burns, must be applied immediately.

  • Normal Low and high dose Tablet.
  • Effervescent tablet and granules: we have a low humid granulation and compression suite like 22 ±50c temperature and RH 25 ± 5%, which is specially designed for this type of sophisticated drug delivery system.
  • Chewable tablet.
  • Chewable gum tablet.
  • Dispersible Tablet.
  • Flash Tablet.
  • Orodispersible tablet like ibuprofen.

Capsule :

  • Solid in Hardgel.
  • Liquid in hard gel.(Substitute of Soft gelatin Capsule)

Oral Liquid Line :

  • Liquid line equipped with fully cGMP complied automatic Filling, sealing, and labeling machine, capable to produce 15ml with 200 ml fill volume.
  • From this line we are capable to manufacture all types of solution, emulsion and suspension

PFS line (Powder for suspension) :

  • We have fully automated PLC controlled PFS filling and sealing line which is also cGMP complied.
  • There is a specially designed dehumidified bottle holding area, where we kept the bottle for 24 hours before filling the PFS.

Sachet Filling Facility’s (SFF):

  • ORS (Oral Rehydration Salt).
  • no accident record kept with root cause identification
  • factory does not have nurse/paramedics/full time doctor for ambulance room covering ALL worked hours incl. OT and excessive OT (Bangladesh requires full time doctor at all times, not just nurse or paramedic)
  • vehicle not on stand-by for hospital trip
  • AIDS training not conducted with newly recruited or current workers
  • Single served PFS (Powder for suspension) .
  • Regular vitamin and mineral supplement (Zinc, Vitt A, Vitt D3, Vitt C,Folic Acid, Iron etc. premix), for 2-6 years old children.

Ointment and Cream :

  • There is a dedicated area for Ointment and cream, where we can produce laminated and collapsible ointment.
  • less than 1 first aider per floor per shift provided
  • first aiders are not well trained, certification and training not kept up to date or not available
  • first aiders are not wearing identification (e.g. uniform, armband or badge)
  • first aid boxes not filled sufficiently and not checked regularly
  • first aid boxes kept too high
  • list of medicines inside not posted on the outside of the box
  • first aid boxes not easily visible when on the floor
  • Eye and Ear ointment can also be prepared in this area.

Eye Drop :

We are also capable to produce sterile eye drop.

Taste Masking of API :

We can produce taste masking Bulk of bitter tasted API like Cefuroxime Axetil by Spry Chilled technique (Micro spheres of stearic acid). We have another technique of taste masking, like microencapsulation or powder coating.

Pellets: We have pellets manufacturing facilities. By   which we can produce the following pellets:

  • NPS ( None perial seeds)
  • Ferrous Sulphate TR pellets.
  • Ascorbic acid pellets.
  • Ascorbic acid SR pellets.
  • Folic acid pellets.
  • Carbonyl iron pellets.
  • Vitamin-B complex pellets.
  • Nicotinamide Pellets.
  • Diclofenac SR pellets.
  • Zinc sulphate pellets.
  • Omeprazole Pellets.
  • Lansoprazole Pellets.
  • Esomeprazole Pellets.
  • Paracetamol Pellets.
  • Iron Polymaltose Pellets.
  • Ciprofloxacin micro capsule and pellets.
  • Azithromycin micro capsule and pellets.
  • Erythromycin pellets.
  • Cefuroxime Axetil Pellets
    auto first aid kit

Child Care

  • wash facility i.e. toilet and sink not provided in child care room
  • child care room found near generator room causing excessive noise levels amount of toilets/urinals per male and female workers is not as per law
  • no doors or curtains at toilet cubicles to ensure privacy
  • no slippers provided in toilet area
  • wash facility missing in toilet area

TREATMENT – CAUSTIC SODA

If caustic soda should come into contact with clothing or the skin, the person affected should run instantly to the nearest water shower and drench the clothing and skin freely, then release the rubber hose of the irrigator from its clip and drench the clothing or skin freely with Boric Saline Solution. The contaminated clothing should be removed and the underlying skin again drenched.

These actions will neutralize the caustic and will, if done quickly enough, prevent a caustic burn from taking place or at least prevent one which may have occurred from becoming deeper.

A sterile first aid dressing should be applied and the person sent to a doctor at the first opportunity.

In order to prevent burns, the most satisfactory precaution it to insist on the use of protective clothing.

FIRST AID TRAINING

To ensure that there are sufficient qualified first aiders on site and to enhance their abilities both at work and home.

Procedure

  • Liaise with QSE Department and have at least 5% of the work force trained.
  • Post he names of the first aiders in strategic areas i.e. guardroom etc.
  • Place copies of certificates in file 5.16
  • Ensure that expiry dates of certificates are checked so to keep the first aid trained persons current.
What is CNC Turning Machine? Operational parameter

What is CNC Turning Machine? Operational parameter

CNC Turning Machine

CNC Turning Machine Campaign – It was Saturday afternoon & like every other day we were working in our desk. We had a meeting with sir & designing team. We had known that “Victor Rawlinson” the owner of worlds one of the most renowned importer ‘’David Howard’’, was going to visit our factory for the last time because he was retiring. You may read CNC Drilling Machine Safety and Working Procedure ….

Machine specification

  • No of CNC Turning Machine m/c : 01
  • Turning m/c-:                                             
  • Brand name- MERSAN                       
  • Country- Turkey                                        
  • Year of manufacturing- 2007         

CNC Turning

  • Turning is a process that is applied for removing the dust, extra fabric & turn the fabric back or front wise.
  • Fabric is feed through to roller & passed through stainless steel pipe.Then the air of the pipe blows it & pass through another roller where remove dust& turn the fabric backword.Then a conveyor belt delivered the fabric.

Operational parameter

  • Set the padder pressure as required (3-7bar)
  • Set the speed as much as possible (30-80m/min).

Function of the Machine

  • Used to remove the dust after pretreatment and dyeing.
  • To open the tube fabric .
  • Delivering fabric increase free state.

Process sequence of Finishing Section:

Finishing  
Tube Finish ↓
Dewatering ↓
Drying ↓
Compacting ↓
Inspection ↓
Delivery CNC Turning Machine

Marketing Policy

We decided to change the whole interior of the building. We decided to make a portrait of victor Rawlinson & change our window display. We also made a plan of designing the banner & changing the beam decoration. We were divided into two groups. We were two members in each group. After two days we got our budget to buy all of our equipment. We collected everything from different places.it was not an easy task.

We started our work. We, two members were working for the portrait & two for the window display. We started our portrait from 12:00 p.m. & it was completed at 10:00 p.m. Sometimes we worked together for window display. We selected the street theme for our window display. We created an environment of U.K. Graffiti Street. We used some props like skate board, helmet, accessories etc. to create proper environment for the display.

More CNC Turning Machine

  • 5 axes CNC machining center
  • Boring & milling machine
  • CNC double heads tube and pipe hole punching machine
  • CNC high precision hole punching machine
  • CNC horizontal lathe
  • CNC Plasma Flame cutting Machine
  • CNC vertical band saw machine
  • CNC Turning Machine vertical lathe
  • Cyclopentane high pressure foaming machine
  • Flange punching machine
  • Gantry type water jet cutting machine
  • Horizontal machining center
  • Hydraulic press brake machine
  • Pipe thread lathe
  • Punching machines/ Custom punching machines
  • Slant bed CNC lathe
  • Sparking plug assembly testing equipment
  • Specialized machine for valve industry
  • Swiss CNC lathe
  • Turning center
  • Vertical machining center
  • CNC Turning Machine Vibration plate