Perform the following checks based on type of folding or hanging and place a check mark against YES, NO or N/A- Read more about Apparel Garment Merchandising
TOPS on hanger-
Verify if collar, neck and placket appearance is good and collar presentation is correct (buttoned or unbuttoned at neck). Ensure shirt collars are smooth with no bumps and dimples
Verify if garment presentation is good for press, and the garment is free from wrinkles, crease marks, shiny marks etc
Ensure garment is clean and free from uncut and loose threads
BOTTOMS on hanger-
Verify if garment presentation is good for press, and the garment is free from wrinkles, crease marks, shiny marks etc
Inspect garment has been hung correctly on hanger; side to side or front to back.
Inspect garment waist band to verify if it has been folded properly and the leg crease (if required) is hanging straight. Verify if the leg panel is not twisted.
If it is a non-creased leg panel, ensure that there are no fold marks on leg panel.
Ensure garment is clean and free from uncut and loose threads
TOPS and BOTTOMS folded-
Inspect garment folding method is correct and all trims such as pins, clips etc are place correctly.
Inspect if garment presentation is good and center of garment is well presented, such as placket etc.
Ensure garment is clean and free from uncut and loose threads
Fabric Construction
Use the “Clock Wise Inspection Method” when inspecting a
garment for Workmanship Quality.
Please follow sketches and Power Point slides under the QA
shared site folder Vendor Manual showing examples of how to follow Clock Wise
Inspection Method.
Welfare activities- Industrial housing, canteen, worker’s education, Day care center, recreational facilities
Group Insurance, Health Insurance and Accident Insurance
Primary Health Care Management; Legal Provisions of Health Service
Mid Term Exam
Industrial Safety———-50
Concepts of Industrial Safety, Safety protective measures, Fire hazards and remedial measures of Fire
Environment pollution control-causes, effects and remedial measures
Maintenance Management- Factory, men, machines and materials
Industrial accident- its Causes, implications, analysis and its classification
Principles of accident prevention
Frequency and severity rate of accidents and its calculation procedures.
Final Exam of Features of Labour Market
Business Communication————————————————50
Introduction to Industrial Business Communication. Communication Theory.
Objectives, process and types of Communication
Effective Listing and hearing Technique
Effective Communication in business Industries;
Barriers of Communication
Fundamentals of Business writing and Business Correspondence.
Uses of Technology in Business communication
Mid Term Exam
Social Compliance ———————————————————-50
Social Compliance in industries : Definitions and concepts, its relevance for the garment industry
Major international standards /Code of conducts (such as SA8000, BSCI, WRAP, and ETI).
Total Quality Management& industrial Productivity Improvement etc.
Labour Laws in Relation with Compliance regarding Condition of employment, Child & young worker, forced labour, discrimination, harassment and abuse, working hours/overtime, wages, maturity and other benefits, leave, termination,
Industrial Health, Safety and Welfare management on environmental man-agreement (waste management, functioning of ETP process), Electrical Safety, Fire Prevention and Safety.
Social Audit & different buyer’s code of conduct: Fundamentals & principles of social audit, identifying the non-compliances, Corrective Action Pan (CAP).
Compliance in Garments Industries of Bangladesh: Checklist, requirement of compliance & implementation of compliance and hurdles during implementation, Internal Audit, Preparation of audit.
Garments Inspection first start from inside & left hand side after complete inside inspection then start topside inspection on the same way. Based on PEI quality requirements, each factory is required to have a location for the purpose of conducting finished product quality inspection. This location will be called a “Factory Quality Assurance Center” or FQAC. The objective is to implement this concept across all factories that have continuous orders with PEI as a mandatory rule. We sale Garments Quality Control Inspection Report Software .
This standard operating procedure will help our suppliers as
well as PEI field
QA associates understand the chronological order in implementing the set up of
a FQAC and the process that follows thereafter including training and
certification of factory auditor/s.
Inside of a Garments Left
MAIN LBL, COLLAR, NK RIB, PLKT AREA .
ARMHOLE, SLV JOINT.
SLV CUFF, HEM.
SIDE SEAM,.
BOTTOM HEM
Inside of a Garments Right
MAIN LBL, COLLAR, NK RIB, PLKT AREA .
ARMHOLE, SLV JOINT.
SLV CUFF, HEM.
SIDE SEAM, CARE LBL (COL. CODE, SIZE).
BOTTOM HEM.
Topside of a Garments Left
MAIN LBL, COLLAR, NK RIB, PLKT AREA .
ARMHOLE, SLV JOINT.
SLV CUFF, HEM.
SIDE SEAM, CARE LBL (COL. CODE, SIZE).
BOTTOM HEM.
Topside of a Garments Right
MAIN LBL, COLLAR, NK RIB, PLKT AREA
ARMHOLE, SLV JOINT.
SLV CUFF, HEM.
SIDE SEAM, CARE LBL (COL. CODE, SIZE).
BOTTOM HEM.
SIDE FLAT.
SELF CODE NO. USE
Conducting clock wise inspection method on bottoms-
Inspect the wearer’s right back panel and ensure that it is free from fabric flaws, dirt/stains or holes and color variation between back panels and front panels
Hold the garment upright and verify if the legs are twisting.
Finally inspect the inside part of garment ensuring that it is clean and the seams are well secured while there are no uncut and loose thread. Turn inside out up to crotch level.
Inspect the wearer’s left front panel including pleats for appearance and ensure that it is free from fabric flaws, dirt/stains, holes and for shade variation against waist band, right front panel as well as the wearer’s left back panel.
Inspect the wearer’s left pocket and pocket bag construction details and verify if they are correct and look tidy.
Inspect wearer’s left side seam construction details to verify it is correct and looks good. Pull seams gently apart.
Inspect left bottom hem both front and back and inside to ensure that the construction is correct and looks good.
Inspect the left inseam construction to ensure that the sewing details are correct and seams look good. Pull seams gently apart.
Inspect the right inseam as above. Pull seams gently apart.
Inspect right bottom hem both front and back and inside to ensure that the construction is correct and looks good.
Inspect the wearer’s right side seam. Pull seams gently apart.
Inspect the wearer’s right pocket and pocket bag construction details if they are correct and look tidy.
Inspect the wearer’s right front panel for appearance including pleats so that it is free from fabric flaws, dirt/stains or holes
Inspect the back rise construction detail to ensure that they are correct and seams look tidy. Pull seams gently apart
Inspect the crotch seam, fly edge, bar-tack, and J stitch to ensure that all construction details are correct and looks good. Pull crotch seams gently apart.
Slide zipper up and down two to three times to ensure that the zipper puller is sliding smoothly. If there are buttons instead of zipper, unbutton and button to ensure that button can slide through button hole easily and that buttons (if two or four hole) are attached with lock stitch where thread end is not raveling.
Unbutton and button the waist button to verify that it goes through the button hole comfortably and the placement of the button or hook and bar is correct. Verify that the center front edge is straight at front rise from waist band to fly edge. If using a two or four-hole button, ensure button is securely attached with lock stitch and thread end does not ravel. Since waist button is a stress point, ensure button is whipped for security between button and waist (shank).
Inspect the waist construction in and out ensuring that the sewing details are correct and neat. Ensure that the waist seams do not have uneven ease. Pull waist seams gently apart.
Check all belt loop placement and size if they are correct to specification. Ensure belt loop inside and outside finish does not show any raw edges.
Inspect the wearer’s left back panel and ensure that it is free from fabric flaws, dirt/stains or holes and for shade variation against wearer’s right back panels.
Inspect the wearer’s left back pocket and yoke and ensure the construction details and appearance looks good. If there are buttons, follow as per previous steps regarding button and button hole.
Conclusion
Similarly Garments Inspection the wearer’s right back pocket and yoke and ensure the construction details and appearance looks good.
First Aid Medicine – Injured personnel must receive prompt first aid treatment of their injuries by designated, qualified first-aiders. Where there is any suspicion of internal or skeletal (and especially spiral) injury, the person should not be moved unless he is in danger of further injury and then only after his neck has been stabilized using an adjustable cervical collar…
Small Volume Perenteral Products like 1ml ampoule to 20 ml ampoule filling facilities. first aid training not provided by doctor but other trainer e.g. sr. executive ..
Large Volume Perenteral Products: we are able to produce 100ml to 200 ml infusion bottle. trained first aid personnel on each production floor not sufficient
Lyophilized Injectables: we have a (180 sqft) 100 class area for this type of product manufacturing. N.B another 3000 sqft for further extension.
First
Aid should be administered to stop bleeding and ensure breathing while
professional medical assistance is summoned. In cases where lesser injuries are
involved, the person may be moved to a safe place for the administration of
first aid. The special treatment of injuries caused by frost-bite or cold
burns, as well as chemical burns, must be applied immediately.
Normal Low and high dose Tablet.
Effervescent tablet and granules: we have a low humid granulation and compression suite like 22 ±50c temperature and RH 25 ± 5%, which is specially designed for this type of sophisticated drug delivery system.
Chewable tablet.
Chewable gum tablet.
Dispersible Tablet.
Flash Tablet.
Orodispersible tablet like ibuprofen.
Capsule :
Solid in Hardgel.
Liquid in hard gel.(Substitute of Soft gelatin Capsule)
Oral Liquid Line :
Liquid line equipped with fully cGMP complied automatic Filling, sealing, and labeling machine, capable to produce 15ml with 200 ml fill volume.
From this line we are capable to manufacture all types of solution, emulsion and suspension
PFS line (Powder for suspension) :
We have fully automated PLC controlled PFS filling and sealing line which is also cGMP complied.
There is a specially designed dehumidified bottle holding area, where we kept the bottle for 24 hours before filling the PFS.
Sachet Filling Facility’s (SFF):
ORS (Oral Rehydration Salt).
no accident record kept with root cause identification
factory does not have nurse/paramedics/full time doctor for ambulance room covering ALL worked hours incl. OT and excessive OT (Bangladesh requires full time doctor at all times, not just nurse or paramedic)
vehicle not on stand-by for hospital trip
AIDS training not conducted with newly recruited or current workers
Single served PFS (Powder for suspension) .
Regular vitamin and mineral supplement (Zinc, Vitt A, Vitt D3, Vitt C,Folic Acid, Iron etc. premix), for 2-6 years old children.
Ointment and Cream :
There is a dedicated area for Ointment and cream, where we can produce laminated and collapsible ointment.
less than 1 first aider per floor per shift provided
first aiders are not well trained, certification and training not kept up to date or not available
first aiders are not wearing identification (e.g. uniform, armband or badge)
first aid boxes not filled sufficiently and not checked regularly
first aid boxes kept too high
list of medicines inside not posted on the outside of the box
first aid boxes not easily visible when on the floor
Eye and Ear ointment can also be prepared in this area.
Eye Drop :
We are also capable to produce sterile eye drop.
Taste Masking of API :
We can produce taste masking Bulk of bitter tasted API like Cefuroxime Axetil by Spry Chilled technique (Micro spheres of stearic acid). We have another technique of taste masking, like
microencapsulation or powder coating.
Pellets: We have pellets manufacturing facilities. By which we can produce the following pellets:
NPS ( None perial seeds)
Ferrous Sulphate TR pellets.
Ascorbic acid pellets.
Ascorbic acid SR pellets.
Folic acid pellets.
Carbonyl iron pellets.
Vitamin-B complex pellets.
Nicotinamide Pellets.
Diclofenac SR pellets.
Zinc sulphate pellets.
Omeprazole Pellets.
Lansoprazole Pellets.
Esomeprazole Pellets.
Paracetamol Pellets.
Iron Polymaltose Pellets.
Ciprofloxacin micro capsule and pellets.
Azithromycin micro capsule and pellets.
Erythromycin pellets.
Cefuroxime Axetil Pellets auto first aid kit
Child Care
wash facility i.e. toilet and sink not provided in child care room
child care room found near generator room causing excessive noise levels amount of toilets/urinals per male and female workers is not as per law
no doors or curtains at toilet cubicles to ensure privacy
no slippers provided in toilet area
wash facility missing in toilet area
TREATMENT – CAUSTIC SODA
If caustic soda should come into contact with clothing or the skin,
the person affected should run instantly to the nearest water shower and drench
the clothing and skin freely, then release the rubber hose of the irrigator
from its clip and drench the clothing or skin freely with Boric Saline
Solution. The contaminated clothing should be removed and the underlying skin
again drenched.
These
actions will neutralize the caustic and will, if done quickly enough, prevent a
caustic burn from taking place or at least prevent one which may have occurred
from becoming deeper.
A
sterile first aid dressing should be applied and the person sent to a doctor at
the first opportunity.
In
order to prevent burns, the most satisfactory precaution it to insist on the
use of protective clothing.
FIRST AID TRAINING
To
ensure that there are sufficient qualified first aiders on site and to enhance
their abilities both at work and home.
Procedure
Liaise with QSE Department and have at least 5% of the work force trained.
Post he names of the first aiders in strategic areas i.e. guardroom etc.
Place copies of certificates in file 5.16
Ensure that expiry dates of certificates are checked so to keep the first aid trained persons current.
CNC Turning Machine Campaign – It was Saturday afternoon & like every other day we were working in our desk. We had a meeting with sir & designing team. We had known that “Victor Rawlinson” the owner of worlds one of the most renowned importer ‘’David Howard’’, was going to visit our factory for the last time because he was retiring. You may read CNC Drilling Machine Safety and Working Procedure ….
Machine specification
No of CNC Turning Machine m/c : 01
Turning m/c-:
Brand name- MERSAN
Country- Turkey
Year of manufacturing- 2007
CNC Turning
Turning is a process that is applied for removing the dust, extra fabric & turn the fabric back or front wise.
Fabric is feed through to roller & passed through stainless steel pipe.Then the air of the pipe blows it & pass through another roller where remove dust& turn the fabric backword.Then a conveyor belt delivered the fabric.
Operational parameter
Set the padder pressure as required (3-7bar)
Set the speed as much as possible (30-80m/min).
Function of the Machine
Used to remove the dust after pretreatment and dyeing.
To open the tube fabric .
Delivering fabric increase free state.
Process sequence of Finishing Section:
Finishing
Tube Finish
↓
Dewatering
↓
Drying
↓
Compacting
↓
Inspection
↓
Delivery CNC Turning Machine
Marketing Policy
We decided
to change the whole interior of the building. We decided to make a portrait of
victor Rawlinson & change our window display. We also made a plan of
designing the banner & changing the beam decoration. We were divided into
two groups. We were two members in each group. After two days we got our budget
to buy all of our equipment. We collected everything from different places.it
was not an easy task.
We started our work. We, two members were working for the portrait & two for the window display. We started our portrait from 12:00 p.m. & it was completed at 10:00 p.m. Sometimes we worked together for window display. We selected the street theme for our window display. We created an environment of U.K. Graffiti Street. We used some props like skate board, helmet, accessories etc. to create proper environment for the display.
More CNC Turning Machine
5 axes CNC machining center
Boring & milling machine
CNC double heads tube and pipe hole punching machine