HP plotter series of intelligent ultra-high speed inkjet plotter is a friction drive roller paper sheet travel system that can be used to draw complex graphics and text, the materials include computer paper, wheat-paper, thickness 30g-400g not from and so on. HP plotter a0 series of intelligent ultra-high speed inkjet plotter not only beautiful shape and elegant, and high precision, speed, stability and compatibility (compatible with HP-GL), a variety of apparel CAD
We have largest Garment and Textile ERP software collections in Bangladesh. We sale customized ERP for the factories. We are agent of all Garment and Textile ERP software company. We will forward you to the best ERP software company based on your requirements. We are trouble shooter of fashion industrial software like Willcom, Barudan, Lectra, Gerber, iEcho, Datacolor, Shedomaster, Batch, Qc etc. For latest Garments Software please contact- Engr. Kh. Mashiur Rahman, Garments Auto Machine Technologist, Web: www.autogarment.com, Email: [email protected], Cell: +88 017 92 52 53 54
Specification of HP Plotter a0:
The Brand——————————— Hewlett Packard Model HP ——————————— DesignJet 1055cm plus MPN ————————————— C6075B#AK Printer Types————————– — Large-Format Printers Family Lines—————————— HP DesignJet Technology——————————– InkJet Output Types —————————– Color Printer Black print speed up to ————— – 13 sq.m/hour Max Resolutions (BW) —————— 1200 x 600 dpi Max Resolutions (Colour) ————– 600 x 600 dpi Platform ———————————- PC, Unix Extend Printer Technology ———— Inkjet Computer Operating System———- Linux, Microsoft Windows 95, UNIX The Networking Type —————– Print Server
Safety Tips for a0 Plotter:
Please read carefully before using intelligent ultra high speed inkjet Hewlett Packard a0 plotter all of the following guidelines:
Safety Tips
Inkjet machine mounted horizontally on the ground, the ground tilt, plotters will not work properly.
The inkjet put away, adjustable foot height bracket cup until the machine reaches the level of the state.
Do not shake or inkjet machine of Hewlett Packard a0 plotter on unstable ground;
Press the machine’s rated voltage requirements coupled power, do not connect to the ink jet no steady voltage outlet, unstable power supply can cause performance degradation plotters, and even burned power supply board; Please install the power supply voltage is unstable browser!
Power plug with power board into the ground, do not remove the plug at the top of the pin, in order to ensure that the equipment is grounded. If the machine is not grounded, may be due to excessive accumulation of charge arising from discharges harm the human body, it can also cause damage to machine components;
Avoid connecting plotter with photocopying machines, air conditioners or other high-power devices on the same line; if the unit is in parallel with other high-power devices to the same power outlet, make sure the power supply of the equipment required and must not exceed the power outlet The maximum current load of the wire can;
Do not use a damaged or frayed power cord;
Time when not in use, remove the plug from the power outlet;
Inkjet Hewlett Packard plotter before cleaning, unplug the power cord;
Do not fall into the liquid ink jet plotter, otherwise it will cause a short circuit and cause damage;
Unless the machine (using manual) on a note, please do not repair or demolition plotter;
Do not block or place other items into the plotter working range;
When the machine is working, do not put his hand into the drawing, touch the ink vehicle or device inside the machine;
Caution of Plotter a0:
Whether you are familiar with the new plotter a0 series inkjet Gimli, before operating the machine please read carefully the following precautions:
HP Plotter Cartidge
Hewlett Packard plotter a0 Machine use of the environment:
The ink jet operating temperature range: 0-35 degrees Celsius, not in strong light, or heat radiation place to store or use the machine.
Ink jet machine operating at normal temperature and humidity range: 20% -80%, do not use ink jet machine in a humid or dusty place. Because once condensation inside the machine, cutting plotter dust into the house, can cause a short circuit or poor contact inkjet seriously affect performance.
Avoid strong electromagnetic interference or magnetic put things beside inkjet.
Additional considerations
Do not hand to move the ink car, otherwise it will ruin the inkjet Hewlett Packard plotter a0.
In addition to handling the ink cartridges, the ink vehicle, do not twist the retaining nut.
Do not try to lubricate inkjet machine, otherwise it will cause the machine to malfunction.
The access or disconnect the power before, make sure that the machine switch is turned off.
After you are finished using an inkjet machine, set the machine with a dust cover to prevent dust from entering.
To avoid unnecessary frequent switching machine, so as not to affect the performance of electronic components.
The inkjet process, not the body against the inkjet machine or hand on the rail cover.
Such as the need to access or adjust the transmission signal line, make sure the computer and inkjet machine’s power switch are turned off.
Common faults and Plotter Service:
When you use the inkjet process, if you encounter problems, and your need plotter service. Please read the following carefully in order to find a solution. If still not solve the problem, please contact us, do not dismantle unauthorized repair or inkjet machine for plotter service
Plotter Service
Boot no response
LEDs on the keypad is not lit, inkjet is not powered. Check the power cord and AC line inkjet safety seat is connected to the power supply inkjet machine is bad, if there is no short circuit occurs if there is power output.
Boot Mexican trucks have been right to run, can not stop
Mexican car is not aligned magnetic sensor, adjust the sensor fastening screws, reposition the sensor.
No ink jet print
Check the ink cartridges are empty, but if there is dust clogged nozzles is recommended to use original cartridges.
Is not retractable paper
Check that the power is in the protected state (ie overcurrent protection), motor whether the connections are intact before and after the sensor is normal, the power supply is normal.
The graphics interface difference
Check whether inkjet machine on a level ground for plotter service
Check the paper roll clamps are tight
whether the assembly of two parallel support
two platen lever is deformed
retractable drum rotation is smooth plotter service
The paper is aligned in HP plotter a0
To know more about HP Plotter please visit its official site www.hpplotter.co.uk
Textile ERP and Garment Software which is fully web base solution for RMG & Textile industry. Management can access from anywhere of the world via internet. User can access when global internet is down via local network. Textile ERP platform has been developed using latest web technology but it also provides desktop client interface facility for desktop base user. Textile ERP platform is very user friendly even can use who has normal English reading capability and understand the business terms. No need to use highly educated & trained person to use this solution. No hidden cost to setup this solution that needs other traditional software. This solution supports World recognized browser. We use qualified team as implementer who has a good knowledge in RMG & Textile related business process.
We have largest Garment and Textile ERP software collections in Bangladesh. We sale customized ERP for the factories. We are agent of all Garment and Textile ERP software company. We will forward you to the best ERP software company based on your requirements. We are trouble shooter of fashion industrial software like Willcom, Barudan, Lectra, Gerber, iEcho, Datacolor, Shedomaster, Batch, Qc etc. Please contact us by submitting a comment below on Leave a Reply box. Cell# +880 17 92 52 53 54. For any queries, please Contact Us.
Security is higher like we can provide user login history including IP address any time to find out the unauthorized user. Advantages of ERP Textile is given below-
Merchandiser has a (Zero) sec involvement preparing TNA
Generating automatic fabric & trims booking.
100 % return on investment guaranteed monitoring progress by platform
Enhancing Management Capacity.
Increasing Productivity in Garments Industry.
Optimum and Utilization of All Resources.
Smoothly Business Running With Extra Volume.
Managing your business from anywhere of the world
Managing Wastage To Minimum Level
Reducing Cost of Production to Minimum
Maximizing Surplus of production
Having RMG and Textile domain specialist.
Implementation conducted by Textile & Business background personnel.
Fully web base solution provider.
Platform has been developed sitting in floor of a large composite garment removing the pain of management.
Lots of Analytical report.
Highlighting problem areas by red color.
Highly secured than other solution.
Hugh investment in R&D.
24/7 customer service in emergency case.
We also provide cloud computing Server hosted in our own data center with 99.99% uptime
Covered Area of ERP Textile:
ERP Textile Coverage
Marketing & Merchandising
Time & Action ( TNA)
Commercial :Export Zone, lmport Zone
Inventory : Yarn. Cremicsl. Fabric, Trims. General Store
Production : Fabric, Garments. Production wages
Subcontract Management : Sub contact order, Knitting, Weaving proouctton Textile ERP. fabric dyeing, processing, garn1ents production. subcontact billing and inventory.
Many users can operate the Software at a time (i.e. Multi using facilities)
Web based ERP for Textile Industry:
Platform has been developed using latest web 2.0 technology which is already recognized worldwide. Tools used in ‘Platform’ PHP. JAVA. Ajax. jQuery. Moo Tools. CSS3. Data base used MYSQL as default.
Desktop Enabled:
Though Platform is developed using web technology but it also provides desktop client interface facility for desktop base user.
Mobile Compatibility:
Iphone OS. Android. windows mobile
Database:
MySQL. SQL. Oracle
Application Security and User Access:
Access restricted by user authentication.
User specific permission / privilege to forms
Button level permission / privilege control
Passwords and login information stored as encrypted format
All History preserved in encrypted format.
Data Back-Up and Storage:
Automated or manual backup system of database is available for user. User can configure scheduled backup.
Why ERP for Textile Industry:
ERP for textile industry require for following reasons-
Less cost involved:
Platform is fully web base solution. As you know the traditional solution is complicated to implement. Installation and lots of expensive hidden cost involved. ERP for textile industry solution reduces that type of cost like
Reduces up gradation cost of existing PC
No yearly renewal charges for user license
Reduces internal hardware support personnel since system not require to install in user PC
Reduces antivirus license cost of all users PC
And Platform:
Less implementation pain involved on existing work force getting goes live.
Used generally accepted business term in entry pages
System has been designed exactly process followed in Bangladesh context for that reason our solution is attractive to users than other foreign solutions
Platform never detach you form business because it is always in your pocket/ hand
Do Platform work:
if global internet is down? Yes. since the server is in your premises. system runs over local network
Return on investment:
System returns your investment by following way
If save 1% fabric consumption controlling excess cutting percentage that’s cost more than software price
System reduces involvement of management in micro level, as a result management capacity increased and able to manage extra work volume that returns extra money
Since all the information is available by a click. all the resources can be utilized optimally meaning wastage goes to minimum and cost of production reduce as a result profit increased.
Report of ERP for Textile Industry:
ERP for Textile Industry
Monthly Order Wise Booking Status Report
Order Wise Monthly Yarn Requirement Report
Oder Wise Monthly Cost Break Down Report
Order Wise TNA Gantt Chart
Shipment Date Wise Work Progress Report
Shipment pending report erp for textile industry
Back to back liability coverage report at any point of time
Order Wise Process Loss Report
Daily Line Wise Hourly Production Report
File Wise Cost Analysis Report
Closing Stock Report
Monthly Order Wise Trims Receive & Issue Report
Weekly Shipment Schedule Report
Post Cost Analysis Report
ERP Modules of Garment Software:
The ERP modules of garment software are listed below-
The Lectra vigiprint apparel software is the product of lectra kaledo is used for inputing & managing plotting files batches intended for a group of plotters, printers & small Lectra laser cutters that is interlinked to the station by an Ethernet netjob. These marker plotting files design are approved out as general task. The Lectra vigiprint marker print software is configurable generally at installation for processing several file type according to their file format . The files of Lectra vigiprint are generally formed by apparel industry, Upholstery, Footwear or Industry Lectra CAD – COMPUTER AIDED DESIGN software. For apparel Lectra vigiprint can process files produced by the LS Type & Modaris applications. It cutfiles created by non-Lectra CAD – COMPUTER AIDED DESIGN
We are the largest Garment and Textile ERP software collector in Bangladesh. We sale customized ERP for the factories. We are agent of all Garment and Textile ERP Software company. We will forward you to the best ERP software company based on your requirements. We are trouble shooter of fashion industrial software like Willcom, Barudan, Lectra, Installation process of Lectra Plotter I Manager Software, Gerber, iEcho, Datacolor, Shedomaster, Batch, Qc etc. Email: [email protected], Cell: +88 017 92 52 53 54
The Lectra vigiprint software proposes have two use levels :
The level for a current use – input batches as well as launch the plotting files & follow-up the plotting files
The Master level also enables management of the job & configuration parameter & it gives access into the plotter control.
This module of VigiPrint software for graphtec plotter can be operated on a general PC type job station with a Linux operating system, derived from UNIX for the PC. This station integrates the open partner graphic desk
Plotter Software Configuration
Graphtec PlotterSoftware installation:
The Lectra vigiprint package of graphtec plotter need to be installed by the P Manager value according to the process explained in the document. When opening Lectra vigiprint for the very first time on the job station the default configuration files are created randomly and automatically. This TRAPARAM FORMATEDfile system can be modified later.
Launching the Software for Graphtec Plotter:
When the installation, configuration & starting procedures of graphtec plotter of the environment have been finished this print software is presents from the Open Partner graphic station. In the applications area double click the icon representing Lectra vigiprint. During the software loading time it show an information dialogue box which is viewed then the main software screen of Lectra vigiprint is viewed.
Quitting the software:
For quitting the print software use the Quit function icon in the bottom left corner of the main software screen. Generally Click on Quit icon button of the software proposes a Confirmation dialogue box with a YES button & a NO button. It is also imaginable to quit the software by using the Quit icon. This printing software is used to print marker of lectra diamino software.
Operating Principles of Cad Plotter Software:
The many job stations of CAD – Computer Aided Design plotter & the plotting files or cutting peripherals are interlinked by an Ethernet netjob. The utility of the applications group Administrator Utilities is used normally to declare the peripherals acknowledged ment by each station on the network. In the example shown below the station on which Lectra vigiprint has been installed only acknowledges Plotter 1 as well as Laser cutter 1. These two process only will appear in the list of plotters that can be selected. The Lectra vigiprint software are capable to plot files from various environments. For example Apparel Industry, Upholstery Industry, Footwear Industry & Industry or non Lectra kaledo CAD – COMPUTER AIDED DESIGN Plotter. For apparel industry the Lectra vigiprint can process the files whose shapes are produced by LS Type only , the Modaris only or either one of them. These various possibilities are determined by the input formats that is available for Lectra vigiprint. Generally they are chosen when installing the software, but they should be modified later at Master level
Diagram of Cad Plotter Software
The main determination of Lectra vigiprint CAD – Computer Aided Design plotter software contains in inputting a file or a list of files to be plotted. Once sent into the plotter, the file becomes a batch. The operations corresponding of this task are explained in the system. When one or several batche has been sent into the plotter the operator can visualize to modify these batches. To define or carry out a plot a certain number of information are called parameters are requested. This information is related to the plotter & stored it in a TRAPARAM FORMATED file. This types of file created automatically at the first use, contains default values. The operator can define his own values to keep them for another job station to save them in the TRAPARAM FORMATEDfile. At last the operator may intervene directly on the plotter from the job station to switch it on or off reset to zero, access the maintenance mode.
Selecting a Plotter for Plotter Service:
This function & plotter service is using for selecting the main garment plotter where the batches must be plotted. As a default value the name of the last plotter is selected is viewed in an input area of the main software screen. After double clicking on this input area it will display a dialogue box Selecting a plotter
Selecting a Plotter
After that to select a plotter choose any name from the list then close the selection with button to get plotter service. Generally the name of the selected plotter is viewed in the main software screen. When select a plotter name the locations of the files by default associated to this plotter are viewed automatically as the input grid. The default value of the plotter related to this plotter are automatically allocated to the library, text, geometry & operating parameters of plotter service.
Adding a Line is Plotter Service:
In this function is used for adding a line in the list of files to be plotted by indicating a file name & its associated plotting files parameters.
When there is no line selected in the list the input area for the file name in the grid is empty.
Modify & complete if required the plotting files 0attributes showed in the input grid
Input the name of the file that need for plotting in the input area
Validate the line addition by clicking on add button
The name of the file need for plotting is erased in the input area,
The plotting files parameters are not modified that makes possible to input several lines in a row with the same parameters.
Description of the plotting attributes
Modification in the input grid : Two parameter lines are normally used to define the name and location of the file to be plotted :
Vigiprint Selection
Input zone 1 is used for indicating the name of the file to be plotted, and input zone 2 the location of this file with the usual syntax directory1/directory2 / … /directoryN
For modifying the contents of an input zone, the user can either input directly the access path or the file name. For this double click on the input zone, to open the selector.
The Push Button is used to copy the location of the markers or the garments into the form.
Modification in the work list : The name of the file to be plotted is recalled under the Marker , Garmentor Part icon depending on the active input mode.
Vigiprint of Lectra Kaledo Linked to the work Configuration:
For Plotting parts :
In case of parts generated by LS Model of IBA format the user must indicate the Part of thefile and the Part library
In case of parts generated by Modaris of MDL format the user must fill in the Part name and specify the variant name and the Model file to which the part is linked, and the Model library.
In case of a mixed configuration of IBA/MDL format which allows to plot the parts generated by LS Model and Modaris, a toggle button Piece file/Piece name allows to switch from one case to another.
For Plotting files Markers:
Instead of parts produced by LS Type of PLA & IBA formats the user should show the Marker file the Marker library & the Part library
Instead of the parts are produced by Modaris of PLX & Mdl file formats the user should show the Marker file the Marker library & the Type library
Instead of a mixed configuration of PLA or PLX & IBA or Mdl file formats the user should show the Marker file , the Marker library & the Part library or the Type library
Vigiprint of Lectra Kaledo For Plotting Garments:
Instead of the parts produced by LS Type of PLA & IBA formats the user should show the Garment file, the Garment library & the Part library
Instead of the parts produced by the Modaris of PLX & Mdl file formats the user can plot a Type or a Variant. The choice is made in a pull-down menu. For a type he must fill in the name of the Type & the Type library, for a variant the Variant name the name of the associated Type file & the Type library
Instead of a mixed configuration of PLA or PLX & IBA or Mdl file formats the user can also plot garments. This function appears in the pull down menu. The user should then fill in the Garment name, the Garment library & the Piece library in Lectra vigiprint of Lectra Kaledo Modules
The computer automatically controls the towel embroidery machine, with no need of human intervention. The M- axis drive mechanism, the Z-word needlepoint independent motor control, and the newly designed mechanical transmission chain have reduced transmission errors and minimized the run-out tolerance of embroidery guide rope components.
Embroidery Towels:
Both monogram and towel embroidery machine can make embroider on towel. Monogram is same like towel machine. The functions are also similar.
Embroidery on Towels
Monogram Machine:
Monogram machine is suitable for all kinds of high precision embroidery and embroidery craft, including Zhang Zai, precise LOGO, tridimensional embroidery, erect thread embroidery, tuft embroidery. Three- dimensional embroidery machine, etc. They improve the additional value of products.
Monogram Machine
Electronic Control of Monogram Machine:
The monogram machine adopts 5* 10-inch (optional) true color display screen, USB pattern input, real-time pattern tracking capability, and emergency stop (machine) operating function.
Embroidery Quality of Monogram Machine:
According to the pattern design with different color configuration, automatic color change in embroidery. And can automatically adjust the towel embroidery stitch length
Body Frame of Monogram Machine:
Design the automatic lifting gear of presser foot and make a perfect combination of independent motors and precision mechanical components. The lifting is entirely controlled by computer, easy and fast. The special embroidery heads significantly.reduce operating noise and improve the working environment
Sequin device (single sequin and double sequins for your choise)
Automatic refueling device
Needle Management Standard Operation Procedure:
Introduction:The Needle management Policy to be strictly maintained and this is highlighted in the code of conduct of almost all buyers.
Needle Receive & Submission of Report.
The Needle supplier will collect required needle for use from the store by using store requisition.
The amount of Needle expenditure to be registered in a register every day by needle supplier.
At the end of each month the monthly needle expenditure, broken needle & used needle closing summary to be preserved with Store Manager.
The closing summary prepared by Needle supplier to be handed over to the Store Manager and after checking it the Store Manager to sign it and preserve it to the store.
After completion of the preservation of needle closing summary of the previous month, the Store Manager will issue new needle, to the needle supplier for as per the requirements
Without the closing report of the types of needle use in previous month and also other than returning the broken and used needle, no new needle to be issued to the needle supplier.
Needle Distribution & Issue.
If a needle is broken in the machine while in use, the machine operator can collect a new one from needle supplier after depositing the broken one.
If some needle become unusable also can be replaced in the same way after deposition.
In the event of broken needle the whole part of the needle has to be deposited to the Needle supplier. Other than this no new needle can be issued.
Before replacement of broken needle all the parts of the broken needle to be checked and confirmed that those parts belong to the same needle.
The re-issue of the broken needle to be of same type and same size in compare to the previous one.
If the Broken Parts of Needle are Not Found.
Deliberate searching of the needle must be done. In this event Magnet can be used to find the small parts of the needle itself.
If broken part of the needle not found then immediately all Garments part near those machine areas are to be checked through needle detector machine,
If any garments part / body do not pass through the needle detector then that part / garments body to be kept in the Needle Detection Failure Box and to be deposited as rejected material.
Issue of Needle Without Submission of Broken Part of the Needle.
Requisition to be given as per prescribed form.
The requisition to be signed by proper authority. (GMP/GMA/QAM)
This requisition to be preserved
Broken Needle Preservation.
All broken needle part to be attached with scotch tape and systematically to be kept in a register / paper.
All used needle to be also kept as per format attached with scotch tape and must be kept under lock and key.
All has to strictly adhere to the above mentioned broken needle policy and no violation is accepted on this.
Specifications of Standard Embroidery Machine:
Effective stitch: 0.1mm-12.1mm
Motor type : Full servo motor drive
Highest speed : 1100rpm
Number of needle bar: 6/9/1If Needle selection
Head number : 2-30 heads for your choice
Embroidery range In X direction: 1200mmUT Below 1200mm
Embroidery range in Y direction : 1500mm tt T Below 1500mm
Embroidery pattern : The S single head and G separate head for your choise
Function of Monogram Machine:
Achieve different functions in one monogram machine. A variety of traditional embroidery methods can be realized in one machine for one embroidery piece, which can also be added with towel stitches effects. A variety of designs and materials are integrated into one machine, reflecting the highest embroidery level. It makes trimming embroidery towels on tablecloths, blankets, hats and leather garments and so on.
The automatic trimming machine machine adopts multi head and multi needle structure which makes it possible to embroider multiple colorful plat embroidery with the same patterns and lockstitches and realize automatic trimming machine function (K knife or H knife). The system consists of automatic trimming, motor thread clasping, stepping motor trimming and stepping motor hooking. During the embroidery process, if the upper threads and the lining threads use up or cut off, the machine will automatically stop running and give an alarm, and accurately report the head position of the cut-off thread.
Automatic Refueling Control of Trimming Machine:
According to the set number of needles, the machine can automatically refuel the head driver section and shuttle race, greatly extending the service time of the embroidery machine under high speed operation.
Automatic Refueling Control of Trimming Machine
Technical Specification of Dahao:
Quantity of Heads : 2/4/6/8…………/30
Quantity of Needles : 9/6/3
Dahao Head Distance : 400
Embroidery Area: 400*1200
Altearnative Embroidery : 800*1200
Power: 1000 Wats
Electronic Control:
Adopt 5-inch display screen, USB pattern input, and real-time pattern tracking display and install Dahao 328 computers.
Embroidery Quality:
The machine adopts international bobbin technology, which effectively improves the embroidery quality, strengthens the stereoscopic effects and enlivens the patterns.
Embroidery Quality
The machine adopts advanced upper thread gripper mechanism, improves the effects of trim thread and offline thread, supports flat package, stitch spacing compensation and optimizes the tatami and small-letter embroideries, helping your embroidery machines to achieve fine embroidery results.
Frame Body for Dress Trimmings:
The frame body is designed with brand new structure, which realizes lOOOrpm maximum speed, 6.0mm length of changeover needle and greatly improves the production efficiency. Increase the structural stability of the body frame and make the whole machine and its appearance more beautiful.
Frame Body for Dress Trimmings
Linear Drive for Dress Trimmings:
The main motor and drive motor are both Dahao servo motors, called full servo motor. The main motor has stable performance and strong power and has gone through years of experiments and tests. The machine adopts the full servo motor system, making the embroidering more gentle and stable. This embroidery machine is used for dress trimmings
Dress Trimmings
Accessories of Trimming Machine:
Platen support and chassis, computer manual, atlas of spare parts, toolbox, automatic coil winding machine
Needle & Broken Needle Control Procedure:
Needle register should be maintained in the store before issuing any needle to the floor.
Needle register should be maintained in the floor’s supply section, which will record receive, disburse and stock in hand records.
Needle should be checked daily by the quality personnel in the morning and if necessary quality personnel should inform respected supervisors to change needle.
Trimming machine needle guard and eye guard should be used properly where applicable.
When there is a case of broken needle, the worker, who is involved, should carry all the pieces in the designated box situated in the line to the supply section for submission.
There should be a broken pieces in each floor’s supply section.
There is a comprehensive policy for needle issue that needle should be disbursed only against receiving old or broken needle and no extra needle should be issued.
Broken or old trimming machine needle quantity should be same as disbursed new needle quantity.
If a broken needle quantity is not found in a station, then all shirts or cut piece form that station and also from stations in front and back in that line is freeze until all pieces of the needle is found. If needle is not found manually, then the related fabric should be checked by metal detector.
If even after checking by metal detector broken needle pieces not found, then the bundle of that process is taken away and destroyed.
In the specified areas, where we process metal free orders, no metal accessories of trims related to shirts are allowed.
Finished shirts of all metal free orders should be checked by conveyor metal detector before loading in carton.
Metal free checked shirts and open carton (loading in process) must be kept in a secured place.
All broken and old needles should be disposed from stock every one year.
Requirements for trimming machinebroken needle control:
When a needle breaks the worker must call the nominated person/supervisor in charge for the process and MUST find ALL fragments of the broken needle and hand them to the nominated person/supervisor.
The needle or needle pieces should be placed in a small sealed container, in order to reduce risk of loss and taken to the needle control area where the new needles are being issued.
Ideally this should be a small self contained mini-office on the production floor one full time employee situated inside, who only has access.
The nominated person for keeping the needle log must check that all pieces have been submitted, by aligning the pieces and comparing them to an intact needle of the same ref. or a sample chart with the following columns
Machine type / sample of the trimming machine needle / ref. no. / length in mm (please see example attached)
Please see an example attached.
All pieces of the broken/bent needle MUST then be taped to the needle replacement form by sticky tape ensuring that all parts are securely kept in place.
This record must be kept for a minimum of 3 years as proof of due dilignce in case of any legal claims.
If any parts of the broken needle cannot be found, the machine operator must, with the supervisor present search the area around the machine, including looking in the oil bed inside the machine throat plate, feed dogs and bobbin case.
The bundles that the worker was working on as well as any bundles in surrounding areas of the workstation (within 2 metres) must be isolated, moved to a separate location in a container/carton (e.g. in a bin that is painted red to clearly identify it), clearly labelled and checked with a metal detector (preferably a conveyor belt one).
Any found fragments must be added to the needle replacement form.
If any parts of the broken needle still cannot be found, then these bundles MUST be placed in a locked container and later on destroyed after authorisation has been obtained by the production or factory manager.
Records of the complete procedure must be kept for a minimum of 6 years after production to be available for auditing purposes.
Under NO circumstances must the product be returned to stock.
If all parts have been found the components/garments can be returned to the workstation.
Only once the needle replacement form has been fully completed the machinist may be issued with a new needle.
The above also applies to embroidery trimming machine and other hand and machine operations. It is the supplier’s responsibility to enforce their subcontractors to adhere to the broken needle procedures.
Besides the basic broken trimming machine needle procedure the following is the additional step to be taken:
If the broken piece cannot be found on the full width embroidery fabric, a special sticker indicating “Broken needle – Special handling” has to be attached at the end of each roll.
Disposal Policy of Blade, Broken Needle & and Non-conforming goods:
We do not destroy recycle or sale our broken needles button hole knives old cutting blades and non-conforming goods before one year, It means we preserved all of the above things for one year.
Every financial year our product safety manager invite all of our honorable buyer or their representative to watch destroying / burning /recycling the broken needles, utility button hole knives, old cutting blades and non-conforming
They make a team who collect all broken needles, utility buttonhole knives, old cutting blades and non-conforming goods and take snaps before & after burn.
They make a resolution to witness for future records.
Centralized Thread Hooking for Automatic Trimming Machine :
Two thread hooking methods are available, the centralized thread hooking and the stepping motor hooking for automatic trimming machine. It is high speed multi head trimming machine.
