A – Shade checking and Garment keep size wise Packing Procedure
Packing Procedure – After received Garment from the finishing department packing in charge must have a meeting with packing Operator how to shade checking and how shade segregation process will be happen. Its will be one mostly contain one shade in one cartoon. Read about CRM Contact Management System and CRM Integration Free
To perform this process approved shade band copy should be
available and follow accordingly.
B – Shade checking as per ratio
Packing in charge will be responsible make sure cartoon will
contain one shade as per the size ratio given by packing list.
C – Attach Packing Trims
Packing Procedure In charge will be responsible to take all accessories through the challan.
Must have trim card and approved packing sample before
attach any packing trims.
AOAM and in house QA responsible for given tag placement and
packing method base on pp meeting discussion and packing details given as per
the style file.
AO. AM will be responsible for hand over sign off packing
approved sample with all trims
lO0 % quality system in place to confirm
This check contain with style/color/tags size/price and
placement. Records should be maintain for reference
Must perform 9 point system with Needle Detect machine
before start the work and 3 times need to check in regular interval,
Base on buyer requirement must pass 100% through the needle
detector machine and keep record for reference.
If any garment didn’t pass through the needle detector it
should check with hand detector machine,
Also didn’t pass it should update in register and dispose as
kill garment in to red box. Also update packing in charge/packing quality in
charge accordingly.
Machine Operator will be responsible to update production status
to packing in charge
E – Garment folding and poly bag.
After goods pass through the needle detector machine folding
process in place as per the folding criteria given by AO. AM and QA Auditor.
Leg sticker need to apply before folding placement if
required. If no leg sticker Garment will be direct going for folding.
Re checking process will be in place to confirm garment size
tag / color.
After completing all required process garment will put on
poly as per packing List.
F – Carton Process
Base on buyer PO sheet finishing manager must make the
packing list and given to packing in charge for follow up carton quantity and
ratio.
Base on packing list packer will make the carton and QA
Auditor will 100% check carton ratio.
O,A Auditor will be responsible for make the inspection
report and inform to AQAM and packing in charge accordingly.
After this process finish carton must stack inside the
cartoon warehouse as per PO wise.
G – Pre Final Inspection
In house O,A will be responsible for do pre final inspection
PO wise and make reports accordingly.
QAM must be responsible for make a preventive action and
have a meeting with all concern to find out the root cause for reasons of Re
check. Also records must be keep for future reference.
H – Shipment release process
In house QA will be Authorize person for conduct the final
inspection audit before release the shipment to buyer inspection center.
In house QA will be responsible for arrange inspection
table, he must make sure sample / style file / packing list available in during
inspection.
After the inspection complete in house QA must share result with QAM and make final inspection report accordingly.
Conclusion
Packing Procedure -Also buyer nominated person will do the inspection and release the goods If Factory have a certain permission for direct shipment.
Some recipes are given below for achieving different types of washing effect: Washing And Drying Procedure , Number Of Complete Washing & Drying Cycle , If Fabric Hand Ironed, Size Of Specimen & Bench Mark,Dimensional Change In Nearest 0.1% ..
process
methods
instruction
dry process
Laser print
desizing
15 min
50oC
1 gr/l Dsizeblue
0.5 g/l antiblue BACK CONZ
Enzyme stone wash
25 min
40oC
1 gr/l Indiblue NORM
0.5 g/l antiblue NEUTR
25 kg Pumic stone
Pre-bleach
1 gr/l powerblue HYPO
bleaching
50oC
0.5 g/l sodium Hypochleride
neutralization
1 gr/l artblue NEUTR
Dry process
damage
shining
spraying
30 gr permanganate+30 gr power blue PER
neutralization
5 min
30oC
1 gr/l artblue NEUTR
soften
5 min
30oC
4 gr/l softblue mic + 4gr/l softblue MAC
Naturel resin &
3D effect
%10 Resinblue GL
process
methods
instruction
dry process
Laser print, laser scrabbing
desizing
15 min
50oC
1 gr/l Dsizeblue
0.5 g/l antiblue BACK CONZ
Enzyme stone wash
25 min
40oC
1 gr/l Indiblue NORM
0.5 g/l antiblue NEUTR
25 kg Pumic stone
Dry process
damage
shining
spraying
30 gr permanganate+30 gr power blue PER
neutralization
5 min
30oC
1 gr/l artblue NEUTR
soften
5 min
30oC
4 gr/l softblue mic + 4gr/l softblue MAC
Naturel resin &
3D effect
%10 Resinblue GL
process
methods
instruction
desizing
15 min
50oC
1 gr/l Dsizeblue
0.5 g/l antiblue BACK CONZ
Enzyme stone wash
25 min
40oC
1 gr/l Indiblue NORM
0.5 g/l antiblue NEUTR
25 kg Pumic stone
Pre-bleach
1 gr/l powerblue HYPO
bleaching
Random bleach
50oC
0.5 g/l sodium Hypochleride
100 piece rugs
50 lt water
Enterprise asset management Solutions (EAM) products help track the physical assets controlled by a company. These solutions help track the lifecycle of the assets to ensure that they do not become dated or inefficient. Recording the productivity of assets can help with potential maintenance of repairs, and even offer predictive maintenance solutions that will ultimately help with profitability. Read also Asset Management Group Wise Allotment Software. For any queries, please Contact Us.
These systems offer businesses a large quantity of data, which can be analyzed to determine when the maintenance or replacement of assets is required.
Each of these software products offer aspects of enterprise resource planning and improve the transparency of business processes. They reach across internal departments and industries to help improve efficiency and productivity. Each of the following software categories fall under this general concept.
PURPOSE : Needle Stick Injury Policy -No broken / blunt / spare needles / staples allowed in machine thread stand and entire floor. .To avoid any metal contamination with children’s products Rio Fashion Ltd. must pass metal detected prior to delivery the goods as well as all aspects of the Safety Requirements stated in agreement we followed accordingly. …
Below steps shall be taken for all children’s products and need to aware about Needle & Sharp Tool Policy
Fresh needles should be issued through inventory log only, after receiving the broken / blunt needles.. Needle Stick Injury Policy replacement / Control Procedure.
Clippers or scissors must be securely attached to the work station or machine.
Minimum neck stretch must check as per measurement spec for all children wear. Also mentioned that no minus tendency acceptable.
Broken / blunt needles should be logged immediately after replacing. Thread ends and float thread not acceptable for any children wear, moreover especially uncut thread not acceptable more than .5 cm.
General housekeeping must be of an acceptable standard to avoid stray metal components.
Goods coming into the factory must be contaminant free, and the pass responsibility for this up the supply chain to component and raw material suppliers and sub-contractors, such as printing and embroiderers.
All relevant components must pass through pull test at 90N/10 second for ensuring the attachment strength.
Trace the complete needle fragments onec it is broken and record. Products should be passed through the metal detector as finished goods after ticketing, but prior to being hung or boxed. By positioning the metal detector at this point, the manufacturer can ensure every piece of completed product has been detected and that no further metal contamination can enter the product.
That means all children products should be metal free and packing into carton should be at metal free zone.
Responsible
Personnel :
Manager Quality
Manager Production
Manager, Compliance & CSR
Working
Procedure :
All children’s product should be detect by metal detector machine & confirm
safety
Pins and staples
Sewing Needles (Hand and Machine)
Knitting machine needles and linking points and tagging gun needles
Scissors, clippers and other sharp tools
Metal detection (including needle detection)
Machine applied fasteners
Glued and heat fused components
Elasticized garments
Security of attached components
Conclusion
Needle Stick Injury Policy -For any needle issues, please contact task force co-ordinator. Designation of Responsible personnel to Review & Update if any change when required with the concern of management :
What is Computer Bursting Strength Tester . Technical parameter
Bursting Strength Tester – Used in all kinds of textiles, the fabric, leather and other materials, in the thread and all directions at the same time stress (elastic diaphragm method), expansionary force and expansion ratio of performance measurement.
Computerized Bursting Tester, To determine the bursting strength of fabric, woven or knitted fabrics, non-woven, paper and board by the Application of hydraulic load under a rubber diaphragm of a specific area. Bursting tester provided with a digital readout of pressure with peak hold facility, renewable rubber diaphragms. Automatic clamping device with clear acrylic bell, a LED lamp is equipped for easy observation. Provided with Windows based Bursting Strength Testing software (Computer and printer are not included), it gives accurate control of the unit, user friendly interface and presentation of test reports together with data storage and retrieval. Interchangeable test bells and clamping ring sets 7.3cm2(Φ30.5mm), 10cm2(Φ35.7mm), 50cm2(Φ79.8mm), 100cm2(Φ112.8mm). Bursting tester provided with three test methods: Constant speed bursting, Certain pressure bursting,
Principle
Determined the bursting strength tester of the knitted fabric, and the hydraulic pressure is applied to the specific area of the rubber film, and then forcing the fabric to bursting,equip with pressure LCD display ,peak hold records and peak upper limit set, replaceable the rubber diaphragm, clamping device manually.
Features
comply with new international standard,multipile test clamp can be replaced
touch-screen operation, English and Chinese human-machine interface to support online communication
High-accuracy servo-motor driving system
Automatic-clamping offers firm and reliable clamping
Large colourful touch panel, can be operated without computer
Automatic induction and bursting system, can be connected with computer and printer (not offered), test curve, test result is easy to be red and outputted.
Equipped with memory and printing function, supporting on-line operation.
Capacity and Resolution: 2000kPa (290psi), 10000 kPa (1450psi), 2Kpa.
Standard clamping ring set: 50cm2（Φ79.8mm）, 7.3cm2（Φ30.5mm）, the other size are available on request.
Testing range:0-2000kPa / 0-10000kPa
The min. Division value:0.002Mpa
Elastic mold-plate size:≤2mm
The max. extended strength:75±0.02mm
The max. extended time: 99.9±0.1S
Pressure rising speed:10 -500ml/min
Sample clamping with pneumatic gripper system, effort, test specimen does not slip
Professional development supporting test system
According Standard
ASTM3786、ISO13938、FZ/T60019、GB/T7742.1、ISO 3303
Technical
parameter
Measurement Range
Model No:
-2 -10
Measurement Range: 2.00MPa
10.00MPa
Min division value:0.002MPa 0.002MPa
