At 120 DAYS From the date of Negotiation of this FIRST bill of exchange (Second of the same tenor and date being unpaid) pay to the order of XYZ BANK BANGLADESH LIMITED.LOCAL OFFICE, 705, MOTIJHEEL C/A, DHAKA-1000, BANGLADESH. The sum of US Dollar EIGHT THOUSAND TWO HUNDRED SEVENTY ONE AND CENTS EIGHTY FIVE ONLY. ”Drawn Under MERCANTILE BANK LTD, MAIN BRANCH, DHAKA”.L/C NO: 174115056542097 DATED.17.05.2019 AM-01, DT. 02.06.2019. EXPORT CONTRACT NO: XXX9451CI0334303675 DT. 26.02.2019, 099901770101449668 DT. 20.02.2019, CI87403100656299324 DT. 27.02.2019. We sale Delivery Slip Management System for Embroidery Print Factory
Sub: Request for opening capital machinery L/C at 05% margin and balance taking facilities of UPAS in favour of For EURO: 238000.00. We sale LC Transferable Letter of Credit Software
Dear
Sir,
We
would like to inform that we have already taken a step to produce more with
enhancing our factory for new garments order. Now we need to import Dyeing
machine and dryer machine as our need based. it is mentioning that our existing
machine is not good enough to produce the enhanced garments order at all. Now
we like to enjoy the said amount by using UPAS facility for one yea and payment
will be paid by IBBB loan for five years by creating installments with one year grace period.. The suppliers details and offer are
given as below:-
1) M/S.YIL YASIC A.S for EURO:239998000.00
As such, we request you to kindly
accord us permission to open the L/C
The relevant copy of proforma invoice
and other documents are attached herewith for your kind information and
necessary action.
If sample is ok, then we need some garments to adjust the recipe
On next step we need some garments with shrinkage panels
Any adjustment is needed from sewing section before wash like attaching placket, attaching sleeve with body, reduce over stitching etc, then we will discuss with garments factory at sampling stage.
If buyers have any test requirements, then we should be informed during sampling. We have facility of wash test, rubbing test, pilling test in our in house lab.
Making blanket
To avoid different Sade in different lot of fabric, we wash the blanket, made of all lot of fabric
First we collect Three blankets of size 8X8” from garments factory
In the blanket need to mention the Roll no & yardage. Better use yellow marker pen.
We wash all three blankets as per standard.
Send two blankets for garments factory and kept one in our side.
We do trial test in washing by starting shade band. And we keep Enzyme/stone abrasion level standard. So that we can easily follow these created std in washing.
Shade grouping & all other related things we do in the washing plant. We will provide files to factory & merchandiser after completing the procedure.
Garments manufacturing company has to strictly followed this shade group when they cutting the fabrics.
DYEING PROCESS INDEX
PROGRAM NO
NAME OF PGM
NAME OF DYEING PROCES
01
Lt 60
Lt Shade (Dekol RSA)
02
Dk 60
Dk Shade(Dekol RSA)
03
Lt 70
Lt.Lemon yellow-RSA
04
Dk 70
Dk.Lemon yellow-RSA
05
Black
Black shade-RSA
06
Lt Tur
Lt Turq 80c-ASV
07
Dk Tur
Dk Turq 80c-ASV
08
Lt Rsp
Lt.R Special-60c-ASV
09
Dk Rsp
Dk.R Special-60c-ASV
10
Lt AVI
Avitera SE Light-60c
11
Dk AVI
Avitera SE Dark-60c
12
White
White 105c
13
Stripp
Stripping 110c
14
Toppin
Topping Af Fix & Soft
15
Stripe
Yn dyed Acid Wash
16
Stripe
Yn Dyed Deter Wash
17
Stripe
Yn Dyed Enzyme Wash
18
PB
PB(Rady to Dye)98c
19
PB
Pre Bleach-No Enzyme
20
Mc Cln
Machine Clean 110c
21
CVC/TC
CVC/TC(Only poly part)
22
Polyst
100% Polyster 130c
23
Lt Vis
100% Viscose Lt-RSA
24
Dk Vis
100% Viscose Dk-RSA
25
Lt V-T
Lt Turq-Viscose-ASV
26
Dk V-T
Dk Turq-Viscose-ASV
27
Blk B
Lt Black B,Salt-3por
28
Blk B
Dk Black B,Salt-3por
29
Dk Rsp
Dk Rspecial 60c–RSA
Dyeing Price Chart (Valid only for L/C):
The bellow price will be effective from the date Agreement made and will be applicable only for the days first party agreed hereby. Bellow is the price schedule. The mentioned bellow price will be only valid for cash transaction. If any verity works needed, additional charge will be made thereof.
Fabrication
Color
Tubular Finish
Open Finish
Remarks
100% Cotton Knitted Fabrics
Wash
40.00
50.00
If
lycra fabrics Tk. 20.00 will be added
White/Scouring
60.00
70.00
Light/Medium
100.00
110.00
Dark
105.00
115.00
Average
100.00
110.00
Black
125.00
135.00
Royal Blue
125.00
135.00
Other Processing charge per kg of fabric.
Sl
Others Process
Charge per kg(Tk)
1
Heat
setting
20.00
2
Sueding
18.00
3
Brushig
10.00
4
Dryer
(Tubler)
10.00
5
Stentering
(Drying)
18.00
6
Compacting
for Open
12.00
7
Compacting
for Tube
10.00
8
Slitting
03.00
9
Back
sewing
03.00
Note: All prices are including enzyme process. Without enzime process tk. 05.00 per kg. will be Less from the billing amount .
Terms & Conditions for Payment
Payment may be made in Cash, cheque or L/C.
For Cash or Cheque, payments to be maintained in considering bill.
Goods to be delivered on the basis of sufficient security reserve.
In L/C Payment, the L/C must be 90 days site & bank charge Tk.3.00 will be added.
For the agreement of L/C payment, the 1st party will start the works after opening the L/C and Fabric delivery will start after getting the bank acceptance.
Garment Dyeing Machine: Dollar conversion rate will be Tk 75.00
Features -How to Keep Black Jeans from Fading Machine
Specs 400 litres
-700 litres
Volume
Load Capacity
Up to 20 kg
Diameter
700mm — 1200mm
Depth
500mm-800mm
Rotation Speed (variable)
0-400 rpm
Should be equipped with Nanobubble
generator.
Shade Band
We need at least 50 pcs garments including all shades.
We complete these garments as per standard recipe for this first 50 pcs
After completing shade band, we submit it to buyer QA, who is responsible for shade band approval. Read more about Terry Towel Weaving Machine
First Bulk
Just after getting the shade band approval, we go for first batch approval and always maintain 1st batch procedure.
The same team, who reviewed the blankets, selects the garments from all lot.
We take 32 pcs in each with identification marks.
Then we pull out 12pcs of each shade.
Then out of this, pull out 6pcs in each shade and wash as 1st trial. At first we follow the buyer recipe. If need we make some adjustments. Otherwise our wash technician follows the same recipe as they used for blanket and shade band.
Then this 18pcs garments review by dyeing in-charge, washing in-charge and quality in-charge of the laundry under CWF light sources in the color matching room. If 1st trial is OK, the well. If not, then we go for 2nd trial. So that we can go closer to main standard.
We must keep standard each section signed by dyeing in-charges and each section QC table signed by QA manager.
After completing the dyeing we test the garments as per buyer requirements.
Then we submit for approval which is closer with standard. After getting the approval we go for bulk production.
Quality procedure
If not meet the standards then make NCMPR for decision and inform the garments factory.
After Wash we check the garments
Before starting the sampling/bulk we need the measurement sheets for all size of the garments for random checking.
Grey mélange dyeing using by disperse dye on CVC (60% Cotton +40% Polyester). This mélange effect done by dyeing of Polyester part (Disperse dyeing). Most of the cases not possible by cotton part dyeing (Reactive dyeing)
Cotton part dyeing (Reactive dyeing) mélange effect is highly encouraged.
Limitation:
Irregular work that why we don’t stock any disperse dyes to avoid any bad stock.
After getting order we request to supplier for loan. Supplier collect dyestuff from different factory and give us loan. So dyestuff lot different occurred.
If we procure from manufacture it takes long lead time. otherwise we have to do air shipment by make extra cost USD 5.0/kg(additional charge)
Cost of disperse dyes is high. Let say 35-45 USD/kg. So process cost is higher.
By our previous experience this type of shade makes some running shade in the fabric.
Different yarn lots produce different shade.
Though this yarn price is less but process cost is high and rejection occurred. So total fabric cost becomes higher.
Pilling result becomes poor, like 2-3.
Benefits of Mélanges made by Cotton + Viscose/Huafu/Bross
No Pilling issue.
Colour fastness should not be an issue.
Though yarn price is high but due to less process cost and less rejection, fabric price will be cheaper(Matter of debate)
Conclusion
How to Keep Black Jeans from Fading Machine – by considering above limitation is highly encouraged to take grey mélange yarn by cotton part dyeing or by reactive dyeing or dyed mélange.
During the mercerisation process, cotton yarn or fabric (mainly woven fabric, but also knit fabric) is treated under tension in a solution of concentrated caustic soda (270 -300g NaOH per litre, 170-350 g NaOH per kg textile substrate, respectively) for about 40-50 seconds. Subsequently, the textile substrate is rinsed in order to remove caustic soda. This rinsing water is called weak lye (40-50 g NaOH /l) and can be concentrated by evaporation for recycling. In many cases, purification of the lye is required, which is normally carried out after evaporation. The purification technique depends on the extent of lye concentration and can be simple sedimentation and / or oxidation / flotation by injection of hydrogen peroxide. The concentration of weak lye is 5-8oBe (30-35 g NaOH/l) and is concentrated to 25-40oBe (225-485 g NaOH/l), depending on the mercerizing process applied. In case of raw mercerization (dry textile substrate is treated) the concentration is 25-28oBe and is 40oBe in case of non-raw mercerization. In case of raw mercerization, the concentration of impurities is significantly higher and thus also viscosity, which do not allow one to go for higher concentrations (circulation in evaporators is disturbed).
By recovery of caustic soda, alkaline burden of wastewater is reduced drastically and required acid for wastewater neutralisation is minimised.
Applicable for both to existing and new installations.
The more stages for evaporation, the more often the heat is reused and the lower is the steam consumption and herewith the running costs. Investment, however, obviously increases with more stages.
Investment costs mainly depend on plant size and purification technique and typically vary from EUR 200 000 to 800 000.
Evaporation requires approximately 0,3 kg steam / kg water evaporated in a 4-stage evaporation plant. This corresponds to 1,0 kg steam / kg recovered NaOH (28oBe) or 1,85 kg steam/ kg NaOH (40oBe). However, energy consumption for production of caustic soda by chloroakali electrolysis is also considerable.
Amortisation time depends on plant size and operation time per day. If mercerisation is permanently practised, pay back time is less than one year. In case, non-recovered caustic soda lye has to be neutralised with acid, the pay back time is less than six months, and caustic soda recovery may be very attractive.
The first caustic soda recovery plant went into operation more than one hundred years ago. Today, there are more than 300 plants in operation worldwide; especially for recovery of caustic soda from woven fabric mercerisation and yarn mercerisation and some from knit fabric mercerisation.
