ERP Implementation Failure Top 100 Reasons ………

ERP Implementation Failure Reason

  • 80% of the total Master LC value couldn’t be consumed but also have an option over consume.
  • Global Buyer is not linked/tagged under another business units
  • At document section Bill Reference should be Change instead of ABP name, Also Bill reference under payment section should be change instead of Acceptance Reference Number.
  • At document section, endorsement field should be optional.
  • Buyer Name should be present at BTB section.
  • Commodity field should be present at BTB section.
  • Some invoices are wiped from the systems without any notice
  • Make the Acceptance date as an optional field.
  • In Export: Payment Maturity Date will be either one of below;
  • If from date of Negotiation: “LC Tenure” to the “Doc Submission Date”.
  • User don’t get prompt response from server
  • Employee salary process problem
  • One active employee salary data not found in salary report
  • All report like Buyer Aging/account payable/ Accounts Receivable/Overdue report is not clear
  • Some of employee salary grade not found in salary report
  • User can’t access properly in  ERP software from today’s
  • Audit log system into the ERP is not activated to find out movement transparency.
  • If from date of BL: “LC Tenure” to the “BL Date”.
  • If from date of Doc Submission: “LC Tenure” to the “Doc Submission Date”.

The Advantages of ERP Software for Multiple Modules

Advantages of ERP

  • 4 Pack, 6 pack, 8 pack and 5 pack Order breakdown entry
  • Convert data Pack into peas in system, Eg. 1000 pack * 2 Pack = 2000 pcs
  • Pics wise size break down for an order
  • Pack system FOB for Buyer and Hit wise delivery
  • PI Proforma Invoice approval notification to open L/C of commercial module
  • FOB wise pre costing is advantages of erp
  • Advantages of ERP – Size Group-wise FOB
  • Back to Back L/C from Commercial department to Inventory and Merchandising department
  • Add new order advantages of erp in the Add order screen.

The Benifits of ERP in Manufacturing Company …….

Benifits of ERP

In this article we describe benefits of erp of all module of garment manufacturing. Please contact us to get all types of Manufacturing

Benefits of Merchandising Module

The below bullet points are described the benefits of erp in Merchandising module. Beside that you can read more in below link

  • Easy to Create BOM Bill of Material
  • Size break down entry
  • Suppler Address Entry Management facility
  • Style, Order, Product Name wise Filter option
  • Can add Purchase Order PO
  • Multiple PO number input facility under one Work Order
  • Conversion from meter/ inch to yard
  • No data missing from spread sheet
  • Multiple delivery date in Time and Action plan under same PO of buyer
  • Available remarks option for merchandiser
  • Fabric details are visible under Raw Material List
  • Upload and download PO sheets in the ERP
  • Upload and download technical sheets /techpac in the ERP
  • Sewing Thread Shade number input facility in to Work order
  • Benefits of revise work order to buyer
  • Buyer wise total entries is found in a dashboard
  • Remarks / Comments facility
  • Shipment date visibility in merchandising module
  • BOM will contain raw material and accessories list
  • In pre costing price will be included under raw material and accessories
  • Supply chain department can create Workorder and costing
  • Pre costing will not be inherited to workorder
  • Purchase order will generate by procurement team
  • Fabric width input facility, customized fabric dia entry
  • Dia and consumption library
  • Fabric diameter should come from CAD section
  • Archive of all change record by merchandiser
  • Reduce process lost
  • Merchandiser can add edit and delete PO before triggering from another module
  • A complete PO can be edited by merchandiser after getting approval from his boss
  • Unlock for next level authority
  • Some basic data should be kept from drop down
  • Validation is available in required text field
  • Size set breakdown can select easily
  • PO sheets is visible to the related departments
  • Customized decimal/ fraction value of work order to supplier
  • No Duplicate Data under drop down button
  • Delete or Edit option at Work order creation
  • Consumption input facility by CAD person
  • Send notification after approval PI to open Back to back L/C
  • Receive B2B L/C notification and dashboard from Commercial module
  • Pack system generate FOB facility
  • Buyer Contact Management Facility
  • Advantage to add delete and edit PO
  • Advantage to add delete and edit Work Order
  • Multiple Garment Deliveries under same PO of buyer
  • Single size and Size Set wise FOB under individual PO
  • Adding size wise FOB facility by merchandiser
  • Select multiple product facility to create work order
  • Benefits of shade Number, Item Code and Article Number
  • Benefits of validation message during switching screen from one page to another page
  • Advantage to create BOM details
  • Advantages of Searching criteria
  • Facility of copy option in style development screen
  • Buyer name, style number, order no found at Purchase Order screen
  • Total quantity needs to display in work order under multiple material name
  • Shade number visibility in the work order
  • Fixed size breakdown of Order Break down facility
  • Facility to export work order in Excel, CSV, PDF format
  • Benefits to remove wrong raw from material costing screen

Commercial Building Cost Estimator with Materials

Commercial Building Cost Estimator

Commercial Building Cost Estimator is very important for the owners. Without budget the building owner count huge cost. Any way we are showing below some example

Tinset Building Cost Estimator for Boundary

Mistri Mansur: 140 Tk Square Fit, Wall: 9Fx10F (A2Z), Bricks: 1 Gari = 3000, Tanki 7F/10F

Mistri Leon: 240 Tk Square Fit, Wall: (A2Z)

Building Cost Estimator for Boundary

This low range cost estimator is show below for 30′ X 34′ space

DateItem Name and DescriptionQtyCost (bdt)
01/02/20Boundary Bricks 157312584
01/02/20 Sands 1/21200
01/02/20 Bricks and Sand Caring from RoadN/A2200
01/02/20 Labor N/A3500
01/02/20 Donate to Other N/A700
01/02/20 Cement 52150
TotalTotalN/A

Building Cost Estimator for 2 Room (Labor)

Date MistriQtyTakaRoomDescription 
18/5/18Head Mistri1500Room 1n
18/5/18Support Mistri1500Room 1n
29/5/18Head Mistri1550Room 1n
29/5/18Support Mistri2750Room 1n
30/5/18Head Mistri1550Room 1n
30/5/18Support Mistri2750Room 1n
31/5/18Head Mistri1550Room 1n
31/5/18Support Mistri1400Room 1n
1/6/2018Head Mistri1550Room 1Batch
1/6/2018Support Mistri31100Room 1Batch
2/6/2018Head Mistri1550Room 1n
2/6/2018Support Mistri2750Room 1n
3/6/2018Head Mistri1550Room 1n
3/6/2018Support Mistri2750Room 1n
4/6/2018Head Mistri1550Room 1n
4/6/2018Support Mistri1750Room 1n
5/6/2018Head Mistri1550Room 1n
5/6/2018Support Mistri2750Room 1n
6/6/2018Head Mistri1550Room 1n
6/6/2018Support Mistri2750Room 1n
7/6/2018Head Mistri1550Room 1n
7/6/2018Support Mistri2750Room 1n
8/6/2018Head Mistri1550Room 12 colanm dhalay
8/6/2018Support Mistri1400Room 12 colanm dhalay
9/6/2018Head Mistri1550Room 12 colanm dhalay
9/6/2018Support Mistri1350Room 12 colanm dhalay
19/6/18Other2700Room 1Mati Vhora
20/6/18Other1400Room 1Mati gorto
10/7/2018Head Mistri1550Room 2mati
10/7/2018Support Mistri1400Room 2mati
11/7/2018Head Mistri1550Room 2khacha
11/7/2018Support Mistri1400Room 2khacha
12/7/2018Head Mistri1550Room 2kolam
12/7/2018Support Mistri1400Room 2kolam
13/7/18Head Mistri1550Room 2mati
13/7/18Support Mistri2750Room 2mati
14/7/18Head Mistri1550Room 2Batch
14/7/18Support Mistri2750Room 2Batch
15/7/18Head Mistri1550Room 2Short colom
15/7/18Support Mistri2750Room 2Short colom
18/7/18Head Mistri1550Room 2Rod Kata Gread Beam
18/7/18Support Mistri2750Room 2Rod Kata Gread Beam
18/7/18Other Labor2500Room 1Mati Vhora
19/7/18Head Mistri1550Room 2Centaring
19/7/18Support Mistri2750Room 2Centaring
20/7/18Head Mistri1550Room 2Beam Dhalay
20/7/18Support Mistri2750Room 2Beam Dhalay
21/7/18Head Mistri1550Room 2Gatni
21/7/18Support Mistri2750Room 2 Gatni
6/8/2018Head Mistri1550Room2kolam
6/8/2018Support Mistri2750Room2kolam
7/8/2018Head Mistri1550Room2kolam
7/8/2018Support Mistri2750Room2kolam
8/8/2018Head Mistri1550Room1Gatni
8/8/2018Support Mistri2750Room1Gatni
9/8/2018Head Mistri1550RoomGatni
9/8/2018Support Mistri2750RoomGatni
10/8/2018Head Mistri1550RoomGatni
10/8/2018Support Mistri2750RoomGatni
11/8/2018Head Mistri1550Room Gatni
11/8/2018Support Mistri2750RoomGatni
12/8/2018Head Mistri1550RoomGatni
12/8/2018Support Mistri2750RoomGatni
13/8/18Head Mistri1550RoomGatni
13/8/18Support Mistri2750RoomGatni
14/8/18Head Mistri1550RoomNilton Centaring
14/8/18Support Mistri2750RoomNilton Centaring
15/8/18Head Mistri1550RoomNilton Centaring
15/8/18Support Mistri2750RoomNilton Centaring
16/8/18Head Mistri1550RoomNilton Rod
16/8/18Support Mistri2750RoomNilton Rod
17/8/18Head Mistri1550RoomNilton Dhalai
17/8/18Support Mistri2750RoomNilton Dhalai
19/8/18Head Mistri1550RoomGatni
19/8/18Support Mistri2750RoomGatni
20/8/18Head Mistri1550RoomGatni
20/08/18Support Mistri2750RoomGatni
21/8/18Head Mistri1550RoomGatni
21/8/18Support Mistri2750RoomGatni
Other Other 01500
Total50300

Main Material of a Building

DateProductsQuantityPriceTotal Price
27/5/18Rod 5″4′384/66625383
27/5/18Rod 3′83/8625195
3/6/2018Rod 5″74664884
3/6/2018Rod 8ml28/2661861
8/6/2018Rod 8ml29/8641907
8/6/2018Tarkata4 Kg80320
1/6/2018Belcha1 Pics350350
1/6/2018Balti1 Pics180180
1/6/2018Tin006500
1/6/2018Simenter Khuti6 Pics Pics2950
SabekCement6 Bag4902940
8/6/2018Cement3 Bag4901407
31/05/18Cement12 Bag4905880
25/5/18Khua150 Feet03000
25/5/18Briks1000016000
25/5/18GI Tar n0120
25/5/18Lohan090
25/5/18Bladen0500
19/6/18Kath Rentn04100
19/6/18Bit Sand1 Hidrolik15001500
1/6/2018Sand1 Hidrolik35003500
1/6/2018Sand50 Feet03800
2/6/2018Pinn0100
2/6/2018pvln0500
27/5/18Guna3 Kg0325
8/6/2018Guna1 Kg 250M137137
20/6/18Briks1000010000
29/6/18Cement44801920
29/6/18Rod 16mn6311504
29/6/18Rod 12ml 8mln633326
29/6/18Khua150 Feet00
14/7/18Polithin30 Feet15150
14/7/18Chot10 Gauge50500
14/7/18Rod16 Ml676311
14/7/18Cement7 Bag4903430
15/7/18Bit Sand1 Hidrolik16001600
18/7/18Tarkata1 Pkt00
18/7/18Chock1 Pkt00
4/8/2018Briks2000 pcs010000
19/6/18Kath RentRoom202000
6/8/2018Cement10 Bag4804800
6/8/2018Sand1 Hidrolik30003000
12/8/2018TarkataRoom300300
14/8/18CementRoom4904900
14/8/18Rod 8mlRoom631285
14/8/18Rod 10 mlRoom631965
15/8/18TubewelTotal Parts42604260
15/8/18Newspaper2 kg3060
15/8/18Van Vara100100100
16/8/18Tubewel Mistri26001200
21/8/18Gas Chulann4100
22/8/18Pvl Labrnn1000
24/8/18Electric Partsnn931
24/8/18Kath 7-Sep5503960
25/8/18Tin Screwnn453
26/8/18Tinn2615500
26/8/18Kathn550638
26/8/18Van Varann700
26/8/18Satar Advancenn10000
27/8/18Sutar nn4000
27/10/18Briksnn10000

Bricks Calculation

4/8/2018Briks2000 pcs010000
20/6/18Briks1000010000
25/5/18Khua150 Feet03000
25/5/18Briks1000016000
27/10/18Briksnn10000
29/6/18Khua150 Feet00

Standard Birth Room Costing

DateProductQuantityPriceTotal
05/07/20Bricks 1400800012000
07/07/20Sand2 Toli13002600
10/07/20Cement144306020
12/07/20Rod40Kg20002000
15/07/20Con. LaborContact1670016700
17/07/20Pipe LaborContact33003300
18/07/20Tiles LaborContact35003500
20/07/20Sanitary ItemAll93009300
20/07/20Tiles ItemAll96009600
21/07/20Sanitary ItemAll1165511655
21/07/20Sanitary ItemAll10001000
22/07/20Kua21 Part1202600
23/07/20Soil Labor1600600
24/07/20Cement 54302150
25/07/20Cement74303010
26/07/20OthersAll10001000
27/07/20Van RentAll800800
TotalTotalTotalAll88035

Real Time Production Monitoring System Software

Real Time Production Monitoring System

This is real time production monitoring systems used by by apparel industry as well as other manufacturing company like lather, carton etc. Contact Us

Flowchart Production Monitoring System

Input Projection of Order

Purchase Order Information Entry

Creating cutting plan

Bundle code generation

Sewing Input

Sewing Output

Features of Production Monitoring Software

  • Order Wise Cutting Production Report
  • Color Wise Cutting Production Report
  • Size Wise Cutting Production Report
  • Country Wise Cutting Production Report
  • Order & Country Wise Cutting Production Report
  • Cutting No. Wise Cutting Production Report
  • Cutting No. Wise Cutting Production Report
  • Colour Wise Cutting Production Report
  • Lot Wise Qty Report
  • Date Wise Cutting Production Report
  • Date Wise Cutting Production Report
  • Bundle Card Scan Checking
  • Color Order and Buyer Wise Parts Send and Receive to Print/ Wash and Embroidery Factory
  • Size Wise Parts Send and Receive to Print/ Wash and Embroidery Factory
  • Cutting Number Buyer Style Wise Parts Send and Receive to Input section
  • Date Wise Garments Parts Send and Receive to Print/ Wash and Embroidery Factory
  • Date Wise Garments Parts Send and Receive to Print/ Wash and Embroidery Factory
  • Challan Wise Garments Parts Send and Receive to Print/ Wash and Embroidery Factory
  • Style Wise Garments Parts Send and Receive to Print/ Wash and Embroidery Factory
  • Bundle Card Scan Checking for Send and Receive to Print/ Wash and Embroidery Factory
  • Buyer Style Wise Cutting Information Summary
  • Colour Wise Cut Panel management with Quantity
  • Order Wise Cut Panel Management and  Quantity
  • Style Buyer Wise Cut Panel Management
  • Buyer and order wise bundle scan and unscan report
  • Buyer Style Wise Sewing Input Management system into line
  • Style Size Wise Sewing Input Management system into line
  • Line Wise Input Management system into line
  • Date Wise Sewing Input Management system into line
  • Bundle generate and send into line
  • Order Wise Sewing Output Management system into line
  • Style and Colour Wise Sewing Output Management system into line
  • Style ad Size Wise Sewing Output Management system into floor
  • Date Wise Sewing Output Hourly Production and  Output Management system into floor
  • Line Wise Hourly Sewing Output Management system into floor
  • Style and Size Wise Sewing Output Management system into floor
  • Colour Wise Finished Production Dashboard
  • Size Wise Finished Production Dashboard
  • Order Wise Poly & Cartoon Summary
  • Date Wise Poly & Cartoon Inventory System
  • Buyer Style Wise Shipment Schedule Management
  • Style and Order Wise Shipment Management System
  • Colour Wise Shipment Management System
  • Date Wise Shipment Management System
  • Buyer and style Wise Order List Management System
  • Style Wise Shipment Management System

Some Advantages

  • Order need not to delete when order code end
  • Buyer need not to delete when buyer code end
  • Size need not to delete when size code end
  • Color need not to delete when color code end
  • Running on newer version PHP
  • Buyer and order need not to delete due to slower response
  • Delete option is manual, so need to delete from each table
  • Need not PHP developer to extend any service