List of Hand Tools for RMG Factory

List of Hand Tools for RMG Factory

Hand Tools

  • Chisels
  • Heads safe-ended or dressed
  • Cutting edges sharp and square
  • Files
  • Tangs protected with handles
  • Teeth Sharp and clean
  • Hammers
  • Handle unbroken and clean
  • Face of head smooth not mushroomed
  • Screwdrivers
  • Handle smooth and clean
  • Bits sharp and square
  • Wrenches
  • Jaws sharp not spread
  • Right type for the job
  • Any other Tools (write name below)
  • Spanner
  • Hack saw frame
  • Drill bit
  • Punches
  • Pliers
  • Pullar
  • Compass
  • Scissor
  • Slide Calipers

Assessment Overview

Assessment Process and Requirements

The Auto audit team will need unrestricted access to the facility to conduct a comprehensive assessment, including providing all relevant documentation.  Confidentiality of proprietary information will be respected.  Technologies and/or processes unique to your operation will not be disclosed.

Opening Meeting / Management Interview

The Auto Audit team will conduct an opening meeting to explain the assessment process and areas of scope.  Management interviews regarding general facility production processes, employment, environmental and health and safety practices will also be conducted.

Facility Tour

The Auto Audit team will need full access to all areas of the facility, no exceptions.

Interviews

The Auto Audit team will select a representative sampling of workers by facility section for confidential employee interviews.  Management is not allowed to participate.

Document Review

The facility is required to maintain all documentation necessary to complete a comprehensive assessment onsite.

Closing Meeting

The Auto Audit team will conduct a closing meeting with facility management to discuss assessment findings; including recognizing the facility for their participation and cooperation,  answering questions regarding the assessment process, and presenting a Continuous Improvement Plan (CIP) if needed, summarizing findings and recommendations for improvement.

Auto local workplaces will get in touch with you specifically to mastermind the appraisal. The evaluations will be semi declared. An arrangement letter expressing the two (2) week window when the appraisal will happen will be given to you. The office is in charge of having all fundamental documentation at the plant upon the arrival of the appraisal. An archive agenda and CRI’s Social Responsibility Policy and Standards are connected for your survey and planning

Toward the finish of the appraisal production line the executives will be furnished with a Continous Improvement Plan (CIP) distinguishing zones of enhancement, if necessary. We will likely work with industrial facilities that are straightforward, straightforward, and focused on making ceaseless enhancement. In any case, plants that neglect to be straightforward and straightforward or indicate constrained reaction to exceptional consistence issues will be suspended or ended.

One of the WCA benefits is less or less successive reviews for production lines with high consistence execution levels. In the event that you have taken an interest in a WCA, if you don’t mind give the report number to your Auto contact. Auto will forward the answer to CRI for survey and last endorsement.

We anticipate proceeding to work intimately with you and value your participation in enhancing working environment conditions. Kindly don’t dither to get in touch with me should you have any inquiries concerning this necessity.

List of Machine Guard

List of Machine Guard

List of Machine Guard

Machine GuardDescription
GeneratorGenerator water pump
GeneratorGenerator cable
EngineEngine water pump coupling
ClutchGuard clutch
MACFlywheel guard
MAC5Flywheel & gear box coupling
MACFlywheel & crankshaft coupling
MACGear box & engine clutch coupling
MACLub oil pump coupling
MACExpansion engine clutch
Exp. EngineExpansion engine flywheel
CausticCirculation pump coupling
LOFLO filling pump
17A17A flywheel guard
8A Comp.Nitrogen compressor guard
Air Comp.Air starting compressor guard
PumpCoupling guard CWP – 1
PumpCoupling guard CWP – 2
PumpCoupling guard CWP – 3
PumpCoupling guard CWP – 4
PumpCoupling guard HWP – 1
PumpCoupling guard HWP – 2
PumpWater treatment pump – 1
Exp. EngineLubrication drive guard
LOFLO pump guard
PumpCoupling guard HWP – 3
8A Comp.Flywheel guard
Oxygen compressorPedestal fan guard
Oxygen plantPedestal fan guard
Oxy. PlantPedestal fan guard
SEAG – 1Motor belt guard
SEAG – 2Motor belt guard
MLAMotor belt guard
AGPIV gear motor belt
I/D No.MachineDescription
MG – 2005AGPIV gear sprocket chain
MG – 2006AGGen. Conv. Sprocket chain
MG – 2007Air Comp.Air compressor motor belt
MG – 2008DBMMain guard deep bumping
MG – 2009DBMSprocket chain guard
MG – 2010DBMMotor belt Machine Guard
MG – 2011Chilling UnitHot well pump guard
MG – 2012Chilling UnitCold well pump guard
MG – 2013Chilling UnitCirculating pump – 1 guard
MG – 2014Chilling UnitCirculating pump – 2 guard
MG – 2015Chilling UnitHenan cooling tower
MG – 2016C2H2 Gen.Effluent circulating pump
MG – 2017SEAG – 1Piston of comp – 1 guard
MG – 2018SEAG – 2Piston of comp – 1 guard
MG – 2019Chilling UnitCirculating pump – 1 guard
MG – 5001TA – 1Hydraulic pump belt
MG – 5002TA – 1Hydraulic pump motor belt
MG – 5003TA – 2Hydraulic pump belt
MG – 5004TA – 2Hydraulic pump motor belt
MG – 5005N2OVacuum pump motor belt
MG – 5006CDUMain guard cylinder drying unit
MG – 5007CDUMotor belt cylinder drying unit
MG- 6001WorkshopPedestal fan guard
MG- 6002Exhaust FanManagement canteen
MG- 6003Exhaust FanStaff canteen
MG- 1031Oxygen plantPedestal fan guard
MG-1032MACGearbox and engine clutch coupling Machine Guard
List of Hazardous Substances. How to Control It

List of Hazardous Substances. How to Control It

Hazardous Substances

Obtain Hazardous Substances data sheets for each substance listed in the register. File in Master File which will be retained by the site Safety Coordinator and file copies where the substances are stored /used and the nearest first aid box. Copies must be filed in alphabetical order… 

Name of the SubstanceRecommendation of storing condition
Activated AluminaTo be kept in a sealed container in a dry place
Electrical HazardTo be kept in dry place
Ammonium ChlorideTo be kept in a properly sealed bottle
BD-1500Containers must be kept close when not in use
BirmTo be kept in a dry place
Citric acidTo be kept in a dry place
Concentrated HClShould be stored in plastic container; to be sealed properly
CT-1300Containers to be kept closed when not in use. Should be kept away from flames and sparks
DN-2300Containers to be kept closed when not in use. To be stored in a cooled and ventilated area
FreonShould be stored at Aluminium and Cast iron container.
Lead acid electrolyteTo be stored in a sealed plastic container.
LimeTo be stored in a clean ventilated area. Isolate incompatible materials
Liquid NH3To be kept in a compatible cylinders. Well ventilated area must be selected
Liquid N2Cryogenic vessels are recommended to store
Liquid O2Cryogenic vessels are recommended to store
Mobil  Grease 28To be kept in a cool place
Mobil DTE lightTo be stored at well ventilated cool place
Mobil EAL ArcticTo be stored at well ventilated cool place
Mobil pagasus-710To be stored at well ventilated cool place
Mobil SHC 624To be stored at well ventilated cool place
Mobil SHC 626To be stored at well ventilated cool place
Mol-SieveTo be kept in a sealed container in a dry place
NALCO 2000Containers to be kept closed when not in use. To be stored in a cooled and ventilated area
NALCO 9901To be kept in a dry place
Nitric acidShould be stored in a properly sealed plastic container
NT-4201Containers to be kept closed when not in use. To be stored in a cooled and ventilated area
NX-1106Containers to be kept closed when not in use. To be stored in a cooled and ventilated area
PDC-9313Containers to be kept closed when not in use. To be stored in a cooled and ventilated area
PerliteTo be kept in a dry place
Shell clavous 32To be stored at well ventilated cool place
ST 40Containers to be kept closed when not in use. To be stored in a cooled and ventilated area
TCETo be stored in well ventilated area. Containers must not be rolled, dragged or slide
Techtrol GoldTo be stored at well ventilated cool place

Hazard Substances Control

To control the purchase, storage, use and disposal of hazardous and potentially hazardous substances/ materials in order to prevent fire, damage loss or injury to personnel, product or property including the environment.

Procedure:

  • To identify each hazardous or potentially hazardous substance on site and make a list..
  • Replace, where feasible, any substance with a safer environmentally friendly substance.
  • Train and educate personnel in the handling of substances.
  • Identify, provide and ensure worn correct personal protective equipment for handling the substances.
  • Provide purchasing control procedure for the purchasing of all substances.
  • Store substances in accordance with the data sheets.
  • Never store any substances together that will or may react should they come into contact.
  • Establish emergency procedures for.

Casualties

  • Dispose of substances in strict accordance with the data sheets.
  • Site controls of substances stored / kept must be established and stock rotation instituted as required.
  • Designate checking / auditing responsibilities in writing and obtain signed acceptance-person to be formally appointed to control the substances as Hazardous Substance Controller.
  • Compile safe working procedures for all Hazardous Substances tasks.
Survey of  Pressure Gauges

Survey of Pressure Gauges

 Pressure Gauges

DescriptionMax. Operating

 

Pressure

Test Frequency
Instrument Air to Air Filter Impulse0.6 Mpa06 months
3rd Stage Discharge Pressure0.8 Mpa06 months
Vacuum gauge at 20 tpd FAC2 inch H2O06 months
Motor Bearing Oil Pressure7 psi06 months
PI – 1202 MS 1201 Outlet Pressure1 Mpa06 months
PI – 1204 MS 1202 Outlet Pressure1 Mpa06 months
PI – 101 Air into H/E0.85 Mpa06 months
PI – 3 Air out of H/E0.8 Mpa06 months
PI – 4 Air into Expansion0.95 Mpa06 months
PI – 5 Air out of Expansion0.022 Mpa06 months
PIA – 2 Bottom Pressure of Upper Column0.06 Mpa06 months
PIA – 1 Lower Column Pressure0.56 Mpa06 months
PI – 401 Booster Inlet Pressure0.9 Mpa06 months
PIAS – 402 Booster Outlet Pressure1.1 Mpa06 months
PI – 404 Expansion Inlet Pressure1 Mpa06 months
PI – 201 Instrument Air0.6 Mpa06 months
PI – 406 Expansion Gap Pressure0.4 Mpa06 months
PIAS – 407 Seal Gas of Booster Side0.46 Mpa06 months
PIAS – 408 Seal Gas of Turbine Side0.46 Mpa06 months
PIAS – 409 Oil Supply of Turbine Unit0.3 Mpa06 months
Spare 06 months
Instrument Air Filter Downstream V 2040.65 Mpa06 months
PI – 202Air Bypass N2 Line0.03 Mpa06 months
PI – 15 Cold Box1.2 Kpa06 months
Oil Spray Pressure -NH3 Chiller #11.55 Mpa06 months
Exhaust Pressure – NH3 Chiller #11.5 Mpa06 months
Suction Pressure – NH3 Chiller#10.15 Mpa06 months
Oil Spray Pressure -NH3 Chiller #21.55 Mpa06 months
Exhaust Pressure – NH3 Chiller #20.15 Mpa06 months
Suction Pressure – NH3 Chiller#20.15 Mpa06 months
Delivery Pressure, Vertical Condenser25 psi06 months
Suction Pressure – Freon Chiller#1100 psi06 months
Discharge Pressure – Freon Chiller#1300 psi06 months
Suction Pressure – Freon Chiller#2100 psi06 months
Discharge Pressure – Freon Chiller#2300 psi06 months
Delivery Pressure -Chilled Water Pressure Pump F/C50 psi06 months
Condenser Cooling Water-F/C50 psi06 months
Air into Post MS After Cooler150 psi06 months
Inlet Pressure MS – 12011.010 Mpa06 months
Inlet Pressure MS – 12021.010 Mpa06 months
Pressure Regulator, MS Bed instrument Air Pressure0.6 Mpa06 months
Instrument Air to Air Compressor Inlet Valve 06 months
Instrument Air to Air Compressor Inlet Valve 06 months
Instrument Air to Air Compressor Inlet Valve 06 months

Pressure Gauges 1

DescriptionMax. Operating

 

Pressure

Instrument Air to V – 407 
Instrument Air to V – 407 
Instrument Air Regulator to V – 1 
Instrument Air to V – 1 
Instrument Air to TBX 
Instrument Air to TBX 
Instrument Air to TBX 
Instrument Air to TBX 
Instrument Air to TBX 
Instrument Air to Bed Valve V – 1205 
Instrument Air to Bed Valve V – 1206 
Instrument Air to Bed Valve V – 1207 
Instrument Air to Bed Valve V – 1210 
Instrument Air to Bed Valve V – 1210 
Instrument Air to Bed Valve V – 1210 
PG – 20 TPD B/T175 psi
DPG – 20 TPD B/T448 cm w/c
PG – 20 TPD H/T5 bar
DPG 20 TPD H/T31 cm w/c
PG – RVT 2717 bar
DPG – RVT 27100 cm w/c
PG – 20 TPD B/T Transfer Pump Delivery Press60 psi
PG – 20 TPD H/T to Tanker Filling Pump Del. Press.60 psi
Instrument Air Reservoir8 kgf/cm2
R/O System Inlet60 psig
R/O Filter #1 Outlet60 psig
R/O Filter #2 Outlet60 psig
R/O Pump Pressure180 psig
R/O Concentrate PressureMin 150 psig
R/O Pump #1 Delivery Pressure180 psig
R/O pump #2 Delivery Pressure180 psig
DPG -ASPEN B/T385 cm water
PG – ASPEN B/T175 psig
ASPEN B/T Transfer Pump55 paig
PG – ASPEN INOX Nitrogen Tank15 kgf/cm2
DPG – ASPEN INOX Nitrogen Tank4250 mm w/c
PG – H/T4.8 bar
DPG – H/T265 cm H2O
PG – C 2117 bar
DPG – C 21100%
PG – RVT 2114.5 bar
DPG – RVT 21100%
LOX Transfer Pump to Tanker55 psig

Pressure Gauges 2

DescriptionMax. Operating

 

Pressure

Test Frequency
LOX Transfer Pump to Compressing Station4300 psi06 months
LN Transfer Pump to Compressing Station2200 psi06 months
AIT 300 analyzer PI – 318 back Pr. Gauge CRM 06 months
RC Suction Pressure gauge inside ASPEN CRMMin 20 cm WC06 months
FAC Seal Gas12 psi06 months
FAC Inlet Valve70 psi06 months
FAC Bypass Valve70 psi06 months
RC – 1 Seal Gas12 psi06 months
RC – 1 Inlet Valve70 psi06 months
Spare 06 months
RC – 1 Bypass Valve70 psi06 months
RC – 2 Seal Gas12 psi06 months
RC – 2 Inlet Valve70 psi06 months
RC – 2 Bypass Valve70 psi06 months
DPI – 101 Air Filter Differential Pressure2 Kpa06 months
PI – 300 Air Pressure Before Bed550 Kpa06 months
PG Main Instrument Air Line7.0 kgf/cm206 months
PI – 315 RC Suction Pressure20 cm H2O min06 months
RC – Discharge Pressure PI – 310700 Kpa06 months
Instrument Air/N2 Flow Regulator1 gkf/cm206 months
N2 Purity analyzer PI – 50815 psi06 months
Overhead O2 Analyzer PI – 30215 psi06 months
Supply to TBX  I/P PI – 00920 psi06 months
WTBX Seal Gas Pressure PI – 002472 Kpa / 68 psi06 months
CTBX Seal Gas Pressure PI – 001345Kpa / 51 psi06 months
Reflux from WTBX to O2 Column FI – 32510 Kpa06 months
Air to Plant Flow FI – 30812.5 Kpa06 months
DP across Dust Filter PDI – 3065.5 Kpa06 months
Air to Plant Pressure PI – 306480 psi06 months
TBX Lube Oil Pressure PI – 912420 Kpa06 months
TBX Oil Filter Differential Pressure PI – 9104 Kpa06 months
Bed A Pressure PI – 332490 Kpa06 months
Bed B Pressure PI – 314490 Kpa06 months
H/T Chiller Suction Pressure55 psi06 months
H/T Chiller Discharge Pressure220 psi06 months
M/T RU Suction Pressure5 psi06 months
M/T RU Discharge Pressure250 psi06 months
L/T RU Suction Pressure10 inch Hg vac06 months
L/T RU Discharge Pressure225 psi06 months
ASPEN C/L Pump Discharge Pressure PI – 10135 psi06 months
PFHE to ASPEN C/L Pump PI – 102 06 months
PFHE to ASPEN C/T PI – 103 06 months
ASPEN to PFHE PI – 104 06 months
O/L Pump to PFHE PI – 10530 psi06 months
ALFALAVAL HE to C/L Pump 06 months

Pressure Gauges 3

DescriptionMax. Operating

 

Pressure

Test Frequency
O/L Pump to ALFALAVAL HE 06 months
ALFALAVAL HE to Cooling Tower 06 months
ASPEN to ALFALAVAL HE 06 months
20 TPD Hot Well Pump Discharge Pressure10 psi06 months
20 TPD Cold Well pump Discharge Pressure20 psi06 months
Generator Pump Discharge Pressure60 psi06 months
R/O Pump Discharge Pressure50 psi06 months
O2 Filling Rack Main2400 psi06 months
O2 Filling Rack ABC2300 psi06 months
O2 Filling Rack DEF2300 psi06 months
N2 Filling Rack Main2300 psi06 months
N2 Filling Rack A2300 psi06 months
N2 Filling Rack B2300 psi06 months
Proof Test M/C -13300 psi06 months
Proof Test M/C – 23300 psi06 months
Hydraulic Test M/C – 13300 psi06 months
Hydraulic Test M/C – 1 lubricator80 psi06 months
Air Compressor at Test Shop2.5 kg/cm206 months
Devalving m/c#0150 psi06 months
Devalving m/c#0250 psi06 months
Gen # 1 Cooling Water Inlet PG55 psi06 months
Gen # 1 Cooling Water Outlet PG55 psi06 months
Gen # 1 Manifold Pressure0 inch Hg06 months
Gen # 1 Lube Oil Pressure PGMin 40 psi06 months
Gen # 1 Gas Inlet PGMin 22 psi06 months
Gen # 2 Cooling Water Inlet PG55 psi06 months
Gen # 2 Manifold Pressure0 inch Hg06 months
Gen # 2 Lube Oil Pressure PGMin 40 psi06 months
Gen # 2 Gas Inlet PG22 psi06 months
Gen # 3 Cooling Water Inlet PG75 psi06 months
Gen # 3 Manifold Pressure0 inch Hg06 months
Gen # 3 Lube Oil Pressure PGMin 40 psi06 months
Gen # 3 Gas Inlet PG22 psi06 months
Gen # 4 Cooling Water Inlet PG75 psi06 months
Gen # 4 Manifold Pressure0 inch Hg06 months
Gen # 4 Lube Oil Pressure PGMin 40 psi06 months
Gen # 4 Gas Inlet PG22 psi06 months
Birm Filter PV – 1016 Inlet40 Psi06 months
Sand Filter PV – 1017 Inlet40 Psi06 months
Sand Filter PV – 1018 Inlet40 Psi06 months
BGSL upstream150 psi06 months
BGSL downstreamMin 22 psi06 months
Equipment Maintenance Procedure of Production

Equipment Maintenance Procedure of Production

Equipment Maintenance

PURPOSE:

To ensure continuing process capability of Equipment Maintenance

SCOPE :

This procedure applies for suitable maintenance of all production Equipment Maintenance .

DEFINITION :

None

RESPONSIBILITY:

Maintenance Dept. In-charge is responsible to follow this procedure

PROCEDURE:

Preventive Maintenance:

All machines will be overhauled by the maintenance department in every two months of frequency.

The maintenance record will be maintained in Breakdown Maintenance Form

Breakdown Maintenance:

Record of breakdown maintenance will be maintained in Breakdown Maintenance Form

Record of parts replaced due to breakdown or overhauling shall be maintained in Breakdown Maintenance Form

Record of needle replacement shall be maintained in Broken Needle Log

Maintenance Department shall lubricate machine at a frequency of every three months defined in the Machine Oil Change Register.

NAME OF MACHINE

  • Plain Machine (Normal)
  • Plain Machine (Compute0)
  • Vertical Edge Trimmer Machine
  • 2 Needle Machine (Fixed)
  • 4 Thread Overlock
  • 6 Thread Overlock
  • Flat Lock Cylinder Bed
  • Flat Lock Cylinder Bed (Small)
  • Flat Lock Cylinder Bed (Small Siruba)
  • Flat Lock Flat Bed
  • Button Stitch(Computer)
  • Button Hole M/C (Computer)
  • Bar tack Machine(Comp)
  • Shape Tack (Val Co Attach)
  • Feed off the Arm
  • Kansai P.M.D
  • Needle Detector Machine
  • Fusing Machine
  • Heat Transfer Press (Auto)
  • SNAP BUTTON (Auto)
  • Cutting Machine
  • Rip Cutter Machine
  • BAND KNIFE CUTTING M/C
  • End Cutter
  • Re-Coning Machine
  • Vacuum Iron Table
  • Fabric Inspection
  • STRAPING MACHINE
  • Thread Sucker
  • Thread Trimming Machine
  • Air Compressor
  •  Machines per Line
  • of Supervisor per Line
  • of Cutting Table
  • Length and Width of Cutting Table
  • of Cutter & Brand
  • of Iron
  • of Fusing Machine M/C with Model No.
  • of fabric Inspection M/C with Model No.
  • of Metal Detector M/C with Model No:
  • Number of Toilets
  • of Fire Fighting Extinguisher
  • Cutting
  • Sewing
  • Finishing
  • Pressing/ Iron
  • Packing
  • In Line Q.I
  • End Line
  • Finishing Q.I
  • Total Q.C Staff
  • Total S/V
  • Total L/C for Equipment Maintenance
  • Total No. of Fire Fighter
  • Fire Training Certificate Holder
  • of Smoke Detector
  • Fire Hose Pipe
  • of First Aid Box
  • Number of First Aid Person
  • First Aid Certified
  • Drinking Water Tank
  • Capacity of Drinking Water
  • Complain / Suggestion Box
  • Spittoon Box
  • of Fire Exit Route
  • Dining Hall
  • Day Care Centre
  • Clinic with Doctor’s and Paramedics
  • Notice Board
  • Production Lead Time of Normal Garments Production
  • Fabric Transit Time Including Custom Clearance for Imported Fabric.
  • Is Washing Facilities Available?
  • Percentage of Marker Share or Equipment Maintenance
Control of Monitoring and Measuring Equipment

Control of Monitoring and Measuring Equipment

Monitoring and Measuring Equipment

PURPOSE:

To Control of Monitoring and Measuring Equipment and maintain inspection, measuring and test equipment used by the Auto Garments Ltd. to demonstrate the conformance of product to the specified requirements

SCOPE:

This procedure applies to inspection, measuring and test equipment used by Auto Garments Ltd.

RESPONSIBILITY:

Maintenance in-charge is responsible for calibration of inspection, measuring and test equipment.

Quality Control is responsible for ensuring that only calibrated equipments are used for inspection, measuring and test.

Policy for Control of Monitoring and Measuring Equipment

  • Measurement is carried out in a manner that is consistent with the monitoring nd measurement requirements.
  • Measurement and inspection equipment is calibrated at defined interval.
  • Measurement and inspection standards are traceable to national or international standard.
  • Measurement and inspection standards and equipment are identified based on their calibration status.
  • Ensure Safeguard from adjustment that would invalidate measurement results
  • Ensure protection from damage and deterioration during handling,  maintenance and storage.
  • To take appropriate action when it is found that the previous measuring results not to conform to requirements.

Implementation

  • Adequacy of Monitoring And Measuring Equipment:
  • Measurement process shall be identified in measurement specification sheet, Recording forms etc.
  • Quality Control is responsible for selecting an existing piece of instrument or purchasing new instrument having sufficient accuracy.
  • Instrument or standard used to calibrate equipment must have an accuracy better than that of the equipment being calibrated.

Intervals of Calibration

  • Calibration of Monitoring and Measuring Equipment shall be done  at an interval defined in recording form or as recommended by calibration source.
  • Calibration Status Monitoring and measuring standards shall be labeled to indicate calibration status.  calibrated Monitoring and Measuring Equipment and measurement standard shall be identified by “CALIBRATED”  label.
  • The label shall identify the date calibrated (month, day, year), specific
  • Calibration due date and the initial of the person calibrated the  Equipment.
  • Out of Calibration Monitoring and Measuring Equipment or having
  • limitations of their use shall be labeled “DO NOT USE.”
  • When it is impractical to apply a calibration label directly to an
  • Monitoring And Measuring Equipment, the calibration label may be affixed to the equipment container or some other suitable measure may be used to reflect calibration status. Any alternate methods shall  include the identification number.

Calibration Source

  • Monitoring and Measuring equipment and measurement standards hall be calibrated by Bangladesh Standards and Testing Institution   (BSTI) or an approved source whose calibration is traceable to any  national, international or industrial recognized standard.
  • The calibration source shall be responsible for assuring that calibration  is traceable to agencies other than recognized source. The measurement standards used in obtaining their results shall be traceable and with the applied standard through documented objective evidence.

In-House Calibration

  • Calibration shall be performed according to the calibration test method corresponding to the equipment/instrument being
  • Calibrated
  • Storage and Handling
  • Monitoring and Measurement Equipment and measurement standards shall be safeguarded, handled, stored, and transported in a manner   such that the accuracy and fitness for use are maintained.
  • The Maintenance Technician will maintain all records of calibration in Calibration Record . The record shall be maintained for a period for at least 2 year

Review/Check

Quality Control shall assess calibration result every year.

Action

  • Based on the assessment and based on that assessment
  • Quality Control may shortened or lengthened the interval of calibration.
  • Out of Calibration Conditions
  • When a Monitoring and Measuring Equipment is found to be out of calibration, the Manager, Quality Control shall
  • Assess all products manufactured using the defective equipment within the period of last calibration date to
  • date of detection of the defect. This assessment, as well as any further actions as detailed below, shall be recorded.
  • Verify if the out of calibration discrepancy found on the  Monitoring And Measuring Equipment is still within requirements for measuring product specification.This  is acceptable if the out of calibration condition is still within the accuracy required for measuring products.
  • Quality Control is responsible for assessing risk posed by the out-of-calibration condition.  He may involve General Manager at his discretion to evaluate any actions necessary including notifying to buyer for recall.
  • If the products are still within the specification, no further action is required
  • If buyer wants to return the products, Auto Garments will replace the products.
  • If buyer does not require any action to take from Auto Garments side the action part will close from Auto Garments side.

Conclusion

Control of Monitoring and Measuring Equipment- Any Monitoring and Measurement Equipment found to be out of calibration shall be removed from use by the Maintenance Technician  or Manager, Quality Control and shall take appropriate action to re-calibrate.