Arrangements Maintenance of Stores

Arrangements Maintenance of Stores

You were already alerted of the impending audit by Otto Group for Euro Centra vide the above quoted letter. I understand that since the facility is still under construction, as such there could multifarious problems concerning many aspects including – neat arrangement of the factory area as a whole. But the facilities like fabric store, yarn store, chemical store etc, which are already being used as functional units, has to be arranged in a neat, tidy and organized fashion. All points of health and safety have to be adhered to, in complete form.

But, the present conditions of all the stores of Aswad are in a ‘horrible’ state. I am constrained to use the term “horrible” because of the fact that there are no bin cards, most of the stores lack pallets, and worst of all in many portion of the stores different categories of goods, are all mingled up in a haphazard condition. In the same premise while some stacks are piled below six feet level, whereas in the same facility some packages are stacked up to ceiling height. Most of the floors are very dirty.

Please harness your available concerned manpower who are related to stores and mobilize them effectively, to fix up this problem before the audit takes place. Organize the stores in a neat and tidy fashion, if anybody neglects or disregards, his/her own responsibilities, please take administrative action as per rules. Besides the sweepers must be fully activated and well triggered to do own jobs. Please be reminded, that if the audit takes place in the condition as is existing in Aswad now, it will certainly fail.

Forwarded for your information and necessary action please.

MANAGEMENT SYSTEM TO FACILITATE COLLECTION:
Rework rate by person, by production line and by production department
Defect rate by person, by production line and by production department
Number of units produced per worker, per production line and per production department
Number of days needed from day 1 to the time when a new worker can perform their jobs independently.
A functioning working hours recording system that can:
Accurately track workers’ clock in and out time;
Differentiate working hours by worker, amongst normal working hours, overtime on weekdays, on week offs and on public holidays;
You have assigned responsible personnel to review clock in and out record on a daily basis to spot inconsistency and correct data in time.

BSCI Standard Corrective Action Plan (CAP)

BSCI Standard Corrective Action Plan

This is sample doc of garments factory in bangladesh

Violations

  • Copy of Appointment letter is not provided to the workers.
  • Service book is not maintained fro the workers who were recruited after January, 2009.
  • Work after 7 pm is not recorded in the time card, which is provided to the workers during audit.
  • Sometimes factory remains open up to 12 am and on weekend day. As a consequence factory’s daily, weekly and monthly overtime hours is exceeding the legal limit.
  • Substitute holiday is not given for weekend day work to the workers.
  • Factory does not asses all the risks to new and expectant mothers and doesn’t ensure that reasonable steps are taken at the work site to remove or reduce any risk to their health and safety.
  • Overhead channels of electric power supply and some electrical switch box in the floors are made up of flammable materials. (Wooden).
  • Doors of emergency exits at finishing section found inward.
  • No system is in place to identify specific risks for health and safety of the employees and prevent recurrence of work accidents.
  • Copy of ID card is not kept for all the workers personal file.
  • Wooden electrical switch boxes found in the factory.
  • Factory does not provide training to the operators about safety regulations and operating procedures of machinery and does not keep records.
  • Though the factory is 8 storied building so as per section 25 Building Construction Rules, 1996 factory should provide lift.

Standard Operating Procedure (SOP)

Physical Scope:

AUTO will inspect the entire facility located at the address provided above.

Assessment of additional facilities, locations and/or subcontractors detected

during assessment process, will be subject to proposal revision.

Planning &Preparation

Following acceptance of the terms presented in this document, the evaluation

process is initiated by assigning a Lead Assessor who will conduct the planning

and preparation for the audit using the information provided by you and

information collected by other means. During this process, assessment

instruments are generated and supporting information acquired to enable the

assessment team to reference the Scheme/Code of Conduct Principles and local

laws as well as your company’s own practices.

Evaluation Assessment

The Evaluation Assessment is designed to establish, on a limited sampling

basis, that your company has implemented a Social Accountability Management

System that conforms, and continues to conform, to the elements of the

Scheme/Code of Conduct Principles and will verify that your company has the

tools to monitor and improve management of social aspects and impacts.

In reviewing the adequacy and effectiveness of your social accountability

system, the assessors interview personnel in any department or area, and at any

management level, particularly those having responsibilities and authorities

associated with social accountability issues. Group interviews and

questionnaires may also be used to confirm assessment findings and direct the

assessment.

Results are reported verbally and in writing (preliminary On-site CAP) at the

conclusion of the assessment during the Closing Meeting, and subsequently in a

written report.

Monitoring Stages:

 Opening Meeting with management

 Interview union and other worker representatives (if applicable)

 Visual inspection of the facility

 Confidential interviews with workers

 Review relevant records

 Cross-check and review information gathered

 Additional investigation as necessary to reach conclusions.

 Closing Meeting with management.

Standards:

  1. Local Labor and Safety Statutes
  2. UN-ILO Ratifications
  3. Scheme/CoC Benchmarks
  4. Internal company policies / regulations

Documents to Employ:

Working Documents / Tools:

  1. Scheme/Brand Monitoring Guidelines
  2. Local Labor and Safety Statutes
  3. Assessment Instrument (Questionnaire)

Report Documents:

  1. Audit Report
  2. Tracking Chart (TC) or Corrective Action Plan (CAP)

* All reporting is confidential and will be only available to the intended party.

Record and Documentation Review:

Minimum Sample Size: As per Scheme/CoC Guidelines

Other Requirements: Licenses, payroll ledgers, time records, personnel files,

Collective Bargaining Agreement (if applicable), employer/employee work

contract, etc.

Any major system weakness or nonconformity to the standard identified during

the Evaluation Assessment must be addressed to the satisfaction of AUTO prior

to certification of your system. Less significant nonconformities do not preclude

certification recommendation providing your company commits to complete,

suitable corrective actions within a defined period. AUTO assessors review these

corrective actions at a later date.

Following the on-site Final Evaluation Assessment, AUTO management

independently reviews the assessment team’s recommendation, along with their

report and all associated documentation. When this review determines that all

requirements have been met, a certification recommendation will be presented to

the WRAP board.

Date or WRAP Initial audits HAVE to be Unannounced. We will provide you

with a four week time window form the moment you inform us you are ready for

our visit. The date for the Follow-Up visit (in case it is necessary) can and will be

coordinated with you.

Reporting Timeline:

7 to 10 business days from the end of the assessment

Gifts,

Gratuity and Transparency

“AUTO” has a very strict policy, which forbids and prohibits the solicitation,

offering or acceptance of any gifts. We define gifts and gratuities to include:

tickets to entertainment events, kickbacks in the form of money or merchandise,

special discounts, discontinued or no-longer used samples, gifts, etc.

During the audit, the organization being audited and its designated

employees/representatives are expected to present true and transparent records

and provide true and transparent answers to the auditor or audit team. The audit

conclusions are based on this happening.

During or after the audit, at any time, should AUTO discover that there has been a

misrepresentation or falsification or employee-coaching for the audit or

compromise in truth and transparency AUTO shall be free to:

  1. Cancel the audit,
  2. Report to authorities like accreditation bodies or related client bodies (like

brands) with whom AUTO is associated for the audit.

  1. Revise the audit conclusion and inform the appropriate

person/organizations connected to the audit

  1. Conduct an un-announced audit at the auditee’s expenditure.
  2. Suspend/withdraw any certificates or reports that may have been issued.
  3. Take whatever action mandated by AUTO’s own procedures or

procedures of bodies or clients associated with it and subscribed to by

AUTO for conduct of audit/s.

MANAGEMENT SYSTEM TO FACILITATE COLLECTION:
A recruitment process with a documentation system that captures new hire’s basic information and profile (e.g. gender, age, a copy of ID, time for joining, department, time for resignation/termination, labor contract information and emergency contacts).
A clear policy on employee termination/suspension/resignation/dismissal management (e.g. clarifying how many days of absence would constitute termination).
You have assigned specific personnel to be responsible for the regular and on-time update of worker name list and relevant worker profile documents.

TOOL KIT:
Example of Employee Demission Policy
Example of Resignation Form
Example of Worker Roaster

SGS Technical Audit Checklist

SGS Technical Audit Checklist

This is SGS Technical Audit Checklist is written by me.

  • Workers personal file
  • Machine register (Log)
  • Warehouse cleaning register (Log)
  • Building Approval
  • Inspection specification / instruction 9including IQC. In-process, final)
  • Work instruction for each manufacturing process
  • Procedure for definition and reporting of incident
  • Product recall procedure
  • Customer complaints procedure and compliant records
  • QC Policy
  • Pre-production training record for all staff (Job Training)
  • Internal Audit report (QC)
  • Calibration system of all special Equipments.
  • Subcontractor policy
  • Safety instruction for all workers
  • Work station clean.
  • Training record for QA Manager
  • Shipment weight control
  • Fire drill register
  • First aid training record
  • Broken needle register
  • All license
  • Fire equipments maintaining register
  • Organ gram
  • Cut piece inspection record
  • Stock control record (Shipment register)
  • Quality Manual ( Including Quality Policy, objective, Organization, chart, job description, reference to / procedure for the quality management system)
  • Management review (procedure, agenda, report)
  • Internal audit documents  (procedure, plan, audit reports)
  • Supplier control documents (supplier approval control procedure / criteria, list of approval supplier list, supplier evaluation records)
  • Document control procedure 9including that for record keeping)
  • Test record on traceability system
  • Equipment maintenance documents (plan, procedure, record)
  • Calibration of monitoring & measuring device (plan, procedure, records)
  • Written procedure for handling glass and hard  clear plastic breakages cleaning
  • Waste handling / storage procedure or record
  • Pest control documents ( list of trained pest control staff, contract with external pest control agency , pest control inspection record, bait documentation)
  • Process flow documentation
  • Record / plan for hazard analysis of the entire production process
  • Hazards assessment records during product design and development
  • Price
  • Delivery
  • Inspection received and for incoming accessories
  • Attendance
  • Factory name plate posted on gate.
  • Code of Conduct of Target.
  • Needle & Metal Detector report.
  • Machine oil and cleanness.
  • Lighting requirements
  • All kind of guards of machine
  • Quality manual
  • Sample Section
  • Pest control log book.
  • Reject fabric area. (Segregation)
  • Store/ Fabric go down.
  • Trim & Bin Card.
  • Shelf life test / reliability trail documents ( procedure and record)
  • Monitoring records of foreign body detectors (e.g daily sensitive records of metal detectors)
  • Broken needle procedure & records (if applicable)
  • Sharp tool control procedure & record (if applicable)
  • Nonconforming product control procedure

Undertaking for Disposal of Garbage & Wastage

Undertaking for Disposal of Garbage

The General Manager

Chittagong Export Processing Zone

Chittagong

Subject:      Undertaking for Disposal of Garbage and Wastage Packing Materials

Reference: Your permission no 9987

Dear sir,

This is in reference to your letter of permission  and we would like to inform you that today at  around 1 pm our nominated contractor M/s. Briks Chowdhury Enterprises ,South Halishahar,Chittagong  are  taking 24 trucks of  garbage,cut pcs. Of fabric(Length up to 18 inches)  and wastage packing materials from our factory.

In this regard, we do hereby declare that the materials  mentioned in the of  your permissions are  checked & confirmed  by our representatives at our factory premises.We also undertake that if any unauthorized materials  are found there,the company will remain fully responsible for such materials.

Thanking  you

Yours truly,

For Auto  Garments Limited

Director

AUTO GARMENTS LTD

EXPORT PROCESSING ZONE

Sustainable Subjects

LAW & RULES
Facility follows & maintains all “applicable” Local, National, International Laws & Rules along with “applicable” Local, National, International standards.
BUSINESS LICENCE
All business license, approvals, permits, applicable legal documents are available and is according legal time frame
CHILD LABOUR
No Children present in production area
Verifiable proof of age documentation is maintained for every worker
FORCED AND COMPULSORY LABOUR
All overtime hours are voluntary; coercion, threats, or penalties are not used to pressure personnel into overtime works. Freedom of movement in the canteen, during breaks, and related toilet use, access to water, access to necessary medical attention or access to religious facilities is available
HEALTH AND SAFETY
Facility provides proper & adequate Dining/Washing/Rest room/Drinking water/Child care/First Aid/Healthy & & Hygienic work environment/ Fire & Machine safety equipments.
Facility maintains and workers are aware regarding PPE, Fire Safety, Health & Hygiene, Medical care, Machine & Equipment Safety, Electrical Safety, Free aisles + Exits + Stairways.
FREEDOM OF ASSOCIATION
Workers are free to form any association/trade union as applicable by law. Worker elections are independent and freely conducted by workers for workers; worker participation in this process is voluntary.
DISCRIMINATION
All personnel have the same opportunity to apply for and be considered for the same jobs. All personnel are treated fairly regarding benefits, dormitory and canteen/cafeteria privileges
HARASSMENT & ABUSE
Facility provides adequate measures to ensure non-occurrence of harassment & abuse. Disciplinary practice in accordance to law. Adequate and accurate records for all cases of disciplinary action are available
WORKING HOURS
Working hours are in accordance to local law
Workers maintain their own time records; they punch in and out themselves.
REMUNERATION
At least the legal minimum wage applicable as industry standard wage is paid.
All wages, including overtime compensation, are paid within legally defined time limits. All workers are provided with a separate documented pay statement/stub, other than the payroll, for each pay period
All workers are included in payroll and social security records. Payroll documents, journals and reports are available, complete, accurate, and up-to date.
WOMEN RIGHTS
Women’s right is maintained as per law. Women’s consent form for work after 10.00 pm is in place.
ENVIRONMENT
Facility maintains all applicable environmental issue according local law.

Compliance and HR Meeting Minutes

Compliance and HR Meeting Minutes

  • The honorable GM, HR & Compliance, initiates the meeting expressing his heartiest thanks to all present in the meeting.
  • Giving emphasis on the present working situation of the factory, the honourable GM, HR & Compliance, says “From the month of January, we will get Buyers’ orders of work. And in the arena of our works, every Buyer is very important for our factory. We have to bring vast change in our attitude or behavior in order to attract or hold the buyers. We have to learn from our errors/faults. We have to well-organize all the orders of work which we will get from now onwards & prepare these for shipment.”
  • He also says that from we will start recruitment procedure. According to him, the HR & Compliance and production team have to work combindly in order to make the recruitment procedure fair & disciplined. The following issues must be followed in the recruitment procedure :
  • The skilled & competent employees must be recruited.
  • Undisciplined or aggressive employee must be discarded.
  • We must maintain or follow neutrality in the procedure of recruitment.
  • We must be flexible as more as possible in the matter of documents required at the time of recruitment & evaluate these papers properly.
  • We also have to give importance on ensuring rules, regulations and discipline in work places. We must realize the importance of our helping hands. We can inspire one by focusing his/her good sides. In this regard, counseling or motivation can be a good method.
  • We must be aware to ensure a friendly working environment. We have to sustain the positive or constructive sides of our factory. For this purpose, the HR & Compliance and production personnel should be co-operative and maintain regular communication.
  • We have to maintain such a working handling policy so that we can be able to lessen workers’ grievance.
  • Those who are in leadership must be industrious & punctual.
  • There should be balance & combination in every work.
  • At the end of the meeting, the honourable GM, HR & Compliance, expresses his deep thanks & gratitude to all and declares the conclusion of the meeting.

Letter of Transmittal Sample for Textile Factory

Letter of Transmittal Sample

Download Letter of Transmittal [wpdm_package id=’128′].

We have develop commercial ERP software for textile factory. Please communicate with us at apparelsoftware@gmail.com to purchase it. Garments manufactures can input letter of transmittal data in this software.

Letter of Transmittal

July 7, 2001

Md. Mashiur Hosaain

Associate Professor

Institute of Business Administration

Dear Sir:

Here is the report on the “Management Problems & Potentials-A Study on the Textile Sector in Bangladesh”. The report is presented with a primary objective of fulfilling the partial requirement for the course on Principles of Management.

In this report you will see the total structure of textile industry in Bangladesh and the management problems and potentials prevailing in this sector. While analyzing the structure of the textile industry of Bangladesh, first we have tried to cover three main sub sectors of the industry. Then we have discussed the management problems prevailing in the textile industry. We are confident that this logical order will aid to judge the management problems and potentials prevailing in the Bangladesh Textile Industry.

We are grateful to you for letting us know this sector’s pros & cons. Not only has this endeavor made us know the management style in the textile sector in Bangladesh well, but also has given us the insight about the much talked-about “Backward Linkage” issue.

We experienced the spirit of teamwork throughout the process of this collaborative writing. Thank you for this wonderful opportunity.

Respectfully,

Mashiur Rahman                                       MdMondol                    Nazul Uddin Ahmed

Hasan- Mehrab                                   Bakar Momin