Garment quality control checklist – Any type of final inspection problem (Recheck) Quality dept. become responsible not production. Read more about Top 100 QC Tools & Quality Tools …
All recheck done by QC not others (final /internal)
For skip / broken stitch – production people not take proper and prompt action.( reply that quality will check after that production will take necessary action)
Any problem find out by QC – if supervisor not capable to correct it then QC will go to solve it by senior management.
For defect (shade) – supervisor ask to go to senior management for solving the problem.
Daily rolling inspection Report
Daily in process Report
End table Report
Measurement inspection Report
Hourly lot pass Report
Daily Alter analysis Report
Pre-Final & Final inspection Report
100% finished goods measurement record key point
Fusing Test Report
Button pull test Report
Metal Detaction calibaration Report
Rejection Fabric Report &Re-processing Report
Reject Goods Keeping Report
Maintenance wants tolerance for skip stitch 100/2 but who will ensure it.
Supervisors work as helper not supervises the problems and sewing line.
Hourly full quantity garments not supply to output
Label mistake not solve permanently
Any garment quality control checklist problem find out by QC, supervisor call to operator for continuing production.
A, B & C shade – production continue for hoping pack separately.
Held up garments in QC box – supervisor not care of it on time to repair.
Tendency of supervisor that responsibility shouldering to QC for defect.
Bundle not controlling in sewing line.
Tang top piping not match as per cutting / summery not maintained.
Traffic light system – Red flag problem not solve immediately.
After identify defect – production transfer it to front without rectification.
Operator always negligence about defect and tell to talk with supervisor.
For reject – responsibility goes to production and QC not maintenance.
R&D persons give importance about production not quality.
Any garment quality control checklist problem – production people tell my responsibility is to do production not quality.
Metal tacks/nails/staples are being used on Tesco products or found on a production line/track manufacturing Tesco products
There is no Effluent Treatment Plant for denim, dyeing, printing
No Needle Control process within the factory as non compliance report
There is complete failure of metal detector process – this could include: no metal detector or the metal detector is not working, being deliberately by-passed or is not being used on all products.
Child Labour
Fire Procedure – this could include no procedure in place, no fire exits, insufficient number of fire exits or blocked fire exits
Major non-compliances
Un-controlled visitor access to site. Contractors working un-supervised/un-aware of requirements
Waste management is insufficient or not in place
No Chemical segregation
Machine guards not in place throughout factory
No PPE (gloves, eye guards) in use
No Pest control program in place or is not sufficient enough or managed in a way as to prevent pest infestation
No evidence of risk assessment carried out on childrenswear
Raw materials do not go through a positive release system. There is no inspection carried out.
No calibrated Light Box present for colour approval or shade batching
Light box present but not calibrated in a minor
Leather not 100% inspected
Un-organised raw material warehouse where raw materials are not identified by quality and status and not stored in an organised manner
Un-organised trim and packaging area. Products not inspected, identified or stored in an organised manner
No metal detection on in take of children’s metal trims
No structured product care label process in both the issuing and control of the labels within the production area
Any manufacturing process being carried out by an external secondary site without Tesco approval.
No guard around Band knife machine
Fusing machine and/or fusing process has not got records to demonstrate required process control tests are carried out. Specifically applies to a tailoring or shirt manufacturer.
Incorrect machinery for the attachment of buttons, poppers, bows etc on childrens products.
Not using correct nominated poppers on childrens products non compliance report
No pinch testing on poppers on childrens products
No pneumatic or electric popper machines
No “pull tests” carried out on Childrens products
Non-segregation or classification of rejected products at examination processes
Correct audit lighting – inspection tables only
Un-controlled access to the secure, metal free zone where finished goods are stored awaiting shipment.
Isolated incidents where the needle control requirements are not been managed correctly
The majority of Scissors/clippers not ties to machines
Isolated incidents where the metal detection requirements are not been managed correctly
Metal free zone – has loose metal object found
Unsafe electrical area
One or two fire doors locked or some are blocked as non compliance report
Ink doctor raider and plate
Ink doctor raider rechat bearing repearing
Ink raider coating
Ink and damping roller guard repearing
Blanket lock skrow penion new
Plate cylinder setting penion bolt new
Side lay moving cam bearing
Brush runner set
Paper runner set
Ink and damping roller new rubberise
Ink roller granding
Ink doctor raider handle
Perfecta gripper teeth new
Perfecta gripper repearing
Machine open-fitting charge
