Non Compliance Report Definition for Textile

Non Compliance Report

• There are no Non compliance report and control of popper process for babies products. To know more Personal Protective Equipment for a Compliance Factory
• Metal tacks/nails/staples are being used on Tesco products or found on a production line/track manufacturing Tesco products
• There is no Effluent Treatment Plant for denim, dyeing, printing
• No Needle Control process within the factory as non compliance report
• There is complete failure of metal detector process – this could include: no metal detector or the metal detector is not working, being deliberately by-passed or is not being used on all products.
• Child Labour
• Fire Procedure – this could include no procedure in place, no fire exits, insufficient number of fire exits or blocked fire exits

Major non-compliances

• Un-controlled visitor access to site. Contractors working un-supervised/un-aware of requirements
• Waste management is insufficient or not in place
• No Chemical segregation
• Machine guards not in place throughout factory
• No PPE (gloves, eye guards) in use
• No Pest control program in place or is not sufficient enough or managed  in a way as to prevent pest infestation
• No evidence of risk assessment carried out on childrenswear
• Raw materials do not go through a positive release system. There is no inspection carried out.
• No calibrated Light Box present for colour approval or shade batching
  • Light box present but not calibrated in a minor
• Leather not 100% inspected
• Un-organised raw material warehouse where raw materials are not identified by quality and status and not stored in an organised manner
• Un-organised trim and packaging area. Products not inspected, identified or stored in an organised manner
• No metal detection on in take of children’s metal trims
• No structured product care label process in both the issuing and control of the labels within the production area
• Any manufacturing process being carried out by an external secondary site without Tesco approval.
• No guard around Band knife machine
• Fusing machine and/or fusing process has not got records to demonstrate required process control tests are carried out. Specifically applies to a tailoring or shirt manufacturer.
• Incorrect machinery for the attachment of buttons, poppers, bows etc on childrens products.
• Not using correct nominated poppers on childrens products non compliance report
• No pinch testing on poppers on childrens products
• No pneumatic or electric popper machines
• No “pull tests” carried out on Childrens products
• Non-segregation or classification of rejected products at examination processes
• Correct audit lighting – inspection tables only
• Un-controlled access to the secure, metal free zone where finished goods are stored awaiting shipment.
• Isolated incidents where the needle control requirements are not been managed correctly
• The majority of Scissors/clippers not ties to machines
• Isolated incidents where the metal detection requirements are not been managed correctly
• Metal free zone – has loose metal object found
• Unsafe electrical area
• One or two fire doors locked or some are blocked as non compliance report