What is Bottom Sealing Machine? Maintenance Check List

What is Bottom Sealing Machine? Maintenance Check List

Bottom sealing machine

  • Bottom sealing machine MODEL : SHGG -42
  • Max. Width: 1050 mm Max. Length : 1800mm
  • Converting Thickness : 0.012-0. 15
  • Accuracy Length (mm) : mm± 1
  • Speed (Pcs/Min) : 10 – 95
  • Servo Motor KW: 3.0KW, Heater : 2.5KW, Power Required: 5.0 KW
  • Dimension: 420173165 ( LXWXH CM), Machine Weight : 1100 Kgs
  • With Yaskawa Servo Motor Drive. Inverter Speed control.
  • It is similar like Cap Sealing Machine

INCLUDED :
A) Hanger mold for laundry bag 2 set (according buyer choice)
B) Double lined perforated bottom sealing knife 1 set
C) MIDDLE PERFORATION WHEEL.
D) BOTTOM SEALING KNIFE WITH SEALING BAR.
E) FLAT IRON TABLE FOR PICES BAG COLLECTION.
F) E.P.C. (EDGE POSITION CONTROLLER) HEAVY DUTY.
G) MAGNETIC POWDER BRAKE IN UNWIND SECTION.
H) ONE PAIR LONG NECK AIR HOLE PUNCHER.
I) Bottom sealing machine Hot-needle device for laundry bag collection.
J) Bottom sealing machine AIR SHAFT
K) TOUCH SCREEN CONTROLLER.
Price : CFR Chittagong ………………………….US$ 18,500.00

Payment : By irrevocable L/C at sight in favor of Chinese Manufacture.
Bottom sealing machine Delivery : Within 45 days after receipt the clean L/C.

What is Bottom Sealing Machine Maintenance Check List

Maintenance Department

  • Instant information given for line layout. We need at least one (01) hour)
  • Regarding critical process, supervisor not interested to work in alternative M/C
  • Floor Manager / Executive giving decision without going to place.
  • Before solving any problem production people inform to higher authority of maintenance.
  • If we engage any task of repair and maintenance but production will call for another job as well as not accept Jr. Mechanic if we provide.
  • Supervisor not interested to remove M/C and Auto Clave Machine Preventive Maintenance Procedure
  • No proper technical support given by supervisor about rejects garments.
  • Guide and pressure fit attached without checking by supervisor.
  • After removal of paper from pressure fit, operator started works without cleaning the M/C
  • We cannot rectify any M/C without remove from existing place but there is no proper place to rectify the M/C
  • No spot report provided to maintenance
  • If I help to operator and cover the problem then is it mandatory to calculate lost time.
  • Where mechanic will stay, when he has no work in hand.
  • No proper guideline for new style layout (Production / QC decision different)
  • Sometimes QC attempt to correct M/C tension, when they fail to correct then call us for rectify.
  • Huge motor become damage/burn due to negligence of production concern.
  • Supervisor wants to provide electricity during lunch
  • N 9 needle use instead of 10 because of broken more needles.
  • M/C breakdown not keep properly
  • NPT report should keep within 12 noon
  • M/C cleaning time should maintain regularly
  • After solve any problem, follow up not done properly.
  • Change over time getting more.
  • Quality report not done properly. (found mismatch)
  • Man-Machine report not match with HR attendance report which given by production.
  • PDF format of HR attendance report need in excel format.
  • False production giving should stop.
  • A big number of operator use as helper
  • Enhance supervisor behavior aptitude – which is a cause of creating production problem
  • Terminated / problematic workers recruit i.
  • Sewing section not taking responsibility of quality. (Sewing  section should produce good quality garments)

Auto Clave Machine Preventive Maintenance Procedure

Auto Clave Machine Preventive Maintenance Procedure

Auto Clave Machine Preventive Maintenance Procedure

Purpose of Auto Clave Machine

  • To establish a standard preventive maintenance procedure of Auto Clave machine aaa

Scope

  • To ensure safe and standard preventive maintenance procedure of Auto Clave machine to meet the required smooth operation in cephalosporin production area.

Responsibility

  • Engineering Personnel
  • Abbreviations and Definitions
  • None
  • Health and Safety Considerations
  • None

Procedure

  • Inspection or Auto Clave for voltage fluctuation
  • Proper earthling condition of machine
  • Inspection the supply air pressure must be 4 kg/cm2 
  • Check the any leakage of compressed air line
  • Visual inspection of the chamber with silicone spray
  • Check there are no leaks in the doors cylinders: Movement should be continuous during all the length
  • Check the locking cylinders work properly
  • Clean doors guides
  • Empty the steam generator
  • Clean the generator
  • Passivate the generator          
  • Clean the photoelectric cell and the reflector
  • Leak inspection of main pipes
  • Dismantle and clean condensates traps
  • Visual inspection of safety relief valves 
  • Dismantle and clean check valves. Replace if necessary
  • Dismantle and clean needle valves
  • Dismantle and clean pneumatic valves, replace PTFE seals.
  • Dismantle and clean solenoid valves. Replace spare parts kit
  • Dismantle and clean manual valves. Replace if         necessary
  • Dismantle and clean the strainers
  • Clean the compressed air filter and empty water of the recipient
  • Check the absence of leaks in all pneumatic wires & connections
  • Check the absence of leaks in the cylinders & valves 
  • Check and adjust steam supply pressure switch: 3 bar.
  • Check and adjust water supply pressure switch: 1.5 bar.
  • Check and adjust desmineralized water supply pressure       switbar.
  • Check and adjust compressed air pressure switch: 6 bar
  • Check and adjust jacket safety pressure switches: 3 bar
  • Dismantle and calibrate temperature sensors (pt100)
  • Clean the electrical panel use compressed air of Auto Clave
  • Check all the contactors, power wires & control wires,        
  • Check all ventilation outlets. Clean Touch-screen and the main panel.
  • Check all wiring connections.
  • After completion of maintenance record of Auto Clave

Autoclave Machine Check Points

  • Inspection for voltage fluctuation
  • Proper earthing condition of machine
  • Inspection the supply pressure must be 4 kg/cm2
  • Check the any leakage of compressed air
  • Visual inspection of the chamber with silicone spray
  • Check there are no leaks in the doors cylinders: Movement should be continuous during all the length
  • Check the locking cylinders work properly
  • Clean doors guides
  • Empty the steam generator
  • Clean the generator
  • Passivate the generator
  • Clean the photoelectric cell and the reflector
  • Leak inspection of main pipes
  • Dismantle and clean condensates traps
  • Visual inspection of safety relief valves
  • Dismantle and clean check valves. Replace if necessary
  • Dismantle and clean needle valves
  • Dismantle and clean pneumatic valves, replace PTFE seals.
  • Dismantle and clean solenoid valves. Replace spare parts kit
  • Dismantle and clean manual valves. Replace if necessary
  • Dismantle and clean the strainers
  • Clean the compressed air filter and empty water of the recipient
  • Check the absence of leaks in all pneumatic wires & connections
  • Check the absence of leaks in the cylinders & valves
  • Check and adjust steam supply pressure switch: 3 bar.
  • Check and adjust water supply pressure switch: 1.5 bar.
  • Check and adjust desmineralized water supply pressure switch: 2 bar.
  • Check and adjust compressed air pressure switch: 6 bar
  • Check and adjust jacket safety pressure switches: 3 bar
  • Dismantle and calibrate temperature sensors (pt100)
  • Clean the electrical panel use compressed air
  • Check all the contactors, power wires & control wires,
  • Check all ventilation outlets. Clean Touch-screen and the main panel.
  • Check all wiring connections.
Heavy Equipment Leasing Companies- An Agreement Format

Heavy Equipment Leasing Companies- An Agreement Format

Heavy Equipment Leasing Companies- An Agreement Format

Heavy Equipment Leasing Companies- An Agreement Format

Date: …May,2009

Heavy Equipment Leasing Companies

Deed of agreement between  1st and 2nd parties.

Condition between First party i.e. Heavy Equipment Leasing Companies ,B, Tejgaon Industrial Area and Second party i.e. MMM………Board Bazar….regarding loan of Snap button machine &Security deposit (refundable) money.

  1. First party  Heavy Equipment Leasing Companies will provide snap button machine as loan, in good condition  to 2nd party MMM……
  2. No. of machine: 2 (seven) snap button machines to be provided by 1st party to 2nd party in good condition.
  3. 2nd party will make a security deposit of  Tk 25,000×2=Tk50,000/–(in total).
  4. 2nd party will return those seven machines in good condition to 1st party, within maximum  45 days of receipt. In case of further requirement of 2nd party,agreement can be renewed.
  5. 1st party may ask to return the machines , in case they need it for their own use,within the loan period.In that case 2nd party will be informed by the 1st party, 7 days in advance.
  6. Rent of the machine would be Tk 500/DAY /per machine.
  7. Upon return of machine,security deposit will be returned, after deducting rent amount.
  8. Refundable money will be returned against money receipt only.

(Authorized signature)                                                                    (Authorized signature)

Heavy Equipment Leasing Companies                                                                              MMM….

1st party                                                                                            2nd party

Machine Rent

Date: 8th November -2003

To,

General Manager (Production)

Subject: Over Lock Machine.

Dear Sir,

With due respect I like to inform you that I have arranged 3 (Three) Over Lock Machine on rent.

3 (Three) Machine will keep on work 8th Nov ’03 to 20th Nov ’03 = 13 days. Rent per Machine per day TK- 200/=

Total Rent 3 x 200 x 13 = 7800/= (Seven Thousand Eight Hundred Only).

You are requested to approve.

With thanks & best regards

Date: 6th Octorber-2003

To,

The Honorable Director

Attention: General Manager (Production)

Subject: Over Lock Machine.

Dear Sir,

With due respect I like request for 4(Four) Over Lock Machine on rent or Loan for the following reasons.

  1. At present we are working Order no 74887800 Order Quantity 298,310 PCs.

We have 20 (Twenty) Over Lock Machine 5 (Five) in each line. But for this order we need 4 (Four) Over Lock Machine.

We need these Machines and Auto Clave Machine Preventive  very urgently.

With thanks & best regards

Steam Shower Installation Procedure Step by Step

Steam Shower Installation

The high temperatures in the steam piping system allow the insulation to be very cost-efficient. In practice the boiler shell is usually insulated, however, the boiler face, piping, valves and flanges are often not insulated.
By insulating the steam- and condensation pipes and attached equipment, considerable energy savings can be achieved. iii aaa

Some examples are listed below.
• The radiation loss from the boiler amounts to about 1% of the whole installation’s capacity. The heat loss from a boiler face corresponds to 500m3 of natural gas (or 1 500 Kg coal). You can read this article Installing Overhead Moving Rail With Stirrer In Colour Kitchen
• An annual loss of energy from non-insulated valves (DN 100, 10 bar) can amount to 1 500 m3 natural gas (4 500 kg coal), when the valves are open to an insulated room and about 4 500 m3 (or 13 500 kg coal) when open to a non-insulated room. An energy loss from a non-insulated valve is approximately the same from a 2m non-insulated pipe. The energy loss is proportionate the length of piping and the thickness of the insulation. Energy loss from a poorly insulated pipe can amount to 5 – 10%.
Insulate the Steam Shower Installation parts wherever steam energy is utilized.
The return of investment can vary between months to a few years depending on the extent of insulation.

Measuring the chemicals use efficiency

Implementing measures to reduce chemical consumption, especially reducing or substituting the most hazardous chemicals, will reduce your company’s impacts on the environment and improve health and safety conditions for the employees.
Next to the working time of employees involved in the project, no extra costs are associated with this option. The measure will help you to identify “low-hanging” improvement options, which can be realised at a low cost and bring large reductions of your environmental impacts. Financial gains are likely to occur on the reduction of chemical needs and of chemical waste treatment costs.

After analysing Steam Shower Installation chemical use, one company substituted the kerosene and non-ionic detergents used in the printing process by acrylic thickeners. It then reduced toxic vapour emissions and risks and improved the work environment while saving 1,4 USD/100 kg of printing paste.
For comparability reasons make sure to use the same time-period (e.g. one fiscal year) for all processes. In case you are do not have the information and/or cannot collect it, try to fill out the table based on estimates. In this case, mention in the comments line that the figures are estimates.

To benchmark your performance and see your improvements, use a “chemical consumption per unit” ratio. The “unit” should be the unit of production that is most useful for you. Examples could be “kg or m2 of product” or “1 000 units of product” (e.g. my company use X kg of dye to produce 1 000 m2 of fabrics). You can also use a ratio based on chemical costs per unit.

The option 41: Write instructions for safe and efficient chemical use may also be an interesting option to help improving your chemical use. A better handling of chemicals will help you to use your chemicals in a more efficient way and reduce risks

Installing Overhead Moving Rail With Stirrer In Colour Kitchen

Installing Overhead Moving Rail

Installing Overhead Moving Rail -Provision of overhead moving rail with stirrer in colour kitchen so as to avoid print paste spillages, which is commonly encountered in situations when the stirrer is stationery and filled drums are moved for paste preparation. Reduced spillage (about 5-7 kg print paste per day is spilled while shifting drums). Ease of operation and reduced fatigue to workers. Reduced pollution load. Improved shop floor environment. iii aaa

This measure could be implemented in colour kitchens, where print paste is prepared. Space availability above the drums for installation of the overhead cranes has to be ensured before implementing this measure.

Reusing dye liquor

The spent dyeing bath, depending on type of dye used, contains residual dyes, auxiliary chemicals, thermal energy and water.  Besides, the mentioned resources, discharged spent dye baths cost significant amounts in their treatment, before they get discharged.  In practice, direct VAT, disperse and sulphur dyes spent bath can be recycled several times with proper filtration and storage.  However, for recycling of spent bath, it is desirable to have circuit collection tanks with proper colour codes for pipings, preferably for different shades to avoid interference of colour mixing for synthetic and blended fibres.  Where dyeing is done at higher temperatures, the spent liquor can be transported to storage tanks using the available pressure. Normally dyeing is done at 113°C having 2 Kg pressure, which is sufficient in transportation to storage tank without using additional energy.  However, in case of reactive dyes, recycling is possible only after adsorption of residual hydrolysed dyes, using a suitable adsorption media like activated carbon or membranes to remove high molecular dye stuffs.  The spent dye bath of reactive dyes contributes high inorganic emission load due to electrolyte and alkali.  Moreover, reactive dyes are applied at low temperature which requires additional energy for transportation of spent bath to the storage tank in practice.  Reuse of reactive dye spent bath is generally not acceptable.  Therefore, care should be taken before practicing this.

In reusing and recycling of spent bath, one can prevent a major portion of the auxiliary chemicals from going down the drain, which also contributes to a high TDS and which hampers the biological activity for removal of organic pollutants. Reuse of spent dye bath, not only reduces the organic and inorganic pollution load, but also
Reuse of spent dye bath is very much feasible for synthetic and blended fibres using direct, VAT, disperse and sulphur dyes. The light shade and medium shade spent bath can also be used for dark shade application by optimising the make-up chemical requirement. For reactive dyes, the application is still techno-economically not feasible but environmentally desirable.
The investment for proper collection filtration and reuse of dye bath will vary from unit to unit, depending upon the type of shades mostly used and the space available for additional storage tanks and pipings. etc.

Investment for additional installation of 1 to 10 tanks, piping and control
This option is feasible and suitable, particularly for large orders for same shade or darker shades without affecting the product quality, provided proper elaboration of spent bath and addition of make-up chemicals are strictly controlled. In developed countries, it has been reported that spent dye baths are re-used up to 25 times, before being discharged to the wastewater treatment plant.