Auto Clave Machine Preventive Maintenance Procedure

Auto Clave Machine Preventive Maintenance Procedure

Auto Clave Machine Preventive Maintenance Procedure

Purpose of Auto Clave Machine

  • To establish a standard preventive maintenance procedure of Auto Clave machine aaa

Scope

  • To ensure safe and standard preventive maintenance procedure of Auto Clave machine to meet the required smooth operation in cephalosporin production area.

Responsibility

  • Engineering Personnel
  • Abbreviations and Definitions
  • None
  • Health and Safety Considerations
  • None

Procedure

  • Inspection or Auto Clave for voltage fluctuation
  • Proper earthling condition of machine
  • Inspection the supply air pressure must be 4 kg/cm2 
  • Check the any leakage of compressed air line
  • Visual inspection of the chamber with silicone spray
  • Check there are no leaks in the doors cylinders: Movement should be continuous during all the length
  • Check the locking cylinders work properly
  • Clean doors guides
  • Empty the steam generator
  • Clean the generator
  • Passivate the generator          
  • Clean the photoelectric cell and the reflector
  • Leak inspection of main pipes
  • Dismantle and clean condensates traps
  • Visual inspection of safety relief valves 
  • Dismantle and clean check valves. Replace if necessary
  • Dismantle and clean needle valves
  • Dismantle and clean pneumatic valves, replace PTFE seals.
  • Dismantle and clean solenoid valves. Replace spare parts kit
  • Dismantle and clean manual valves. Replace if         necessary
  • Dismantle and clean the strainers
  • Clean the compressed air filter and empty water of the recipient
  • Check the absence of leaks in all pneumatic wires & connections
  • Check the absence of leaks in the cylinders & valves 
  • Check and adjust steam supply pressure switch: 3 bar.
  • Check and adjust water supply pressure switch: 1.5 bar.
  • Check and adjust desmineralized water supply pressure       switbar.
  • Check and adjust compressed air pressure switch: 6 bar
  • Check and adjust jacket safety pressure switches: 3 bar
  • Dismantle and calibrate temperature sensors (pt100)
  • Clean the electrical panel use compressed air of Auto Clave
  • Check all the contactors, power wires & control wires,        
  • Check all ventilation outlets. Clean Touch-screen and the main panel.
  • Check all wiring connections.
  • After completion of maintenance record of Auto Clave

Autoclave Machine Check Points

  • Inspection for voltage fluctuation
  • Proper earthing condition of machine
  • Inspection the supply pressure must be 4 kg/cm2
  • Check the any leakage of compressed air
  • Visual inspection of the chamber with silicone spray
  • Check there are no leaks in the doors cylinders: Movement should be continuous during all the length
  • Check the locking cylinders work properly
  • Clean doors guides
  • Empty the steam generator
  • Clean the generator
  • Passivate the generator
  • Clean the photoelectric cell and the reflector
  • Leak inspection of main pipes
  • Dismantle and clean condensates traps
  • Visual inspection of safety relief valves
  • Dismantle and clean check valves. Replace if necessary
  • Dismantle and clean needle valves
  • Dismantle and clean pneumatic valves, replace PTFE seals.
  • Dismantle and clean solenoid valves. Replace spare parts kit
  • Dismantle and clean manual valves. Replace if necessary
  • Dismantle and clean the strainers
  • Clean the compressed air filter and empty water of the recipient
  • Check the absence of leaks in all pneumatic wires & connections
  • Check the absence of leaks in the cylinders & valves
  • Check and adjust steam supply pressure switch: 3 bar.
  • Check and adjust water supply pressure switch: 1.5 bar.
  • Check and adjust desmineralized water supply pressure switch: 2 bar.
  • Check and adjust compressed air pressure switch: 6 bar
  • Check and adjust jacket safety pressure switches: 3 bar
  • Dismantle and calibrate temperature sensors (pt100)
  • Clean the electrical panel use compressed air
  • Check all the contactors, power wires & control wires,
  • Check all ventilation outlets. Clean Touch-screen and the main panel.
  • Check all wiring connections.

About Engr. Kh. Mashiur Rahman

He is Top Class Digital Marketing Expert in bd based on Google Yahoo Alexa Moz analytics reports. He is open source ERP Implementation Expert for RMG Industry. He is certified IT Professional from Aptech, NCC, New Horizons & Post Graduated from London Metropolitan University (External) in ICT . To Hire his service and Him Email- sales@autogarment.com, Cell# +880 1792525354

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