First of all we have to find out the consumption of body. The equation is
given below:
a) {(Thigh width + Hem width)/2} + 1” = X
So how many parts we can allocate in one laid fabric is
= Fabric width/X = Z
b) {(Length + (belt width*2) + hem allowance + west allowance}/36
= Y
Body consumption = (Y/Z)*4*12
Small parts =1) (Fabric width/Back pocket width) + Allowance = E
2) (Back pocket length + allowance)/36 = F
Consumption = (F/E)* pocket quantity*12
NB: If there is thigh pocket then it will be include with the consumption.
Identify the main aspects in pattern cutting
Sample room’s main aspects fulfill the buyer’s requirements. It works between buyers and factory manager that means production level. To cut the pattern is being doing to the buyers requirements. Any merchandiser takes any sample and measurement tithe gives it to the sample room incharge.then sample room incharge select the fabrics according to the buyer’s requirement. Then he gives it to the pattern master. Pattern master cut the pattern. Assistant cut the fabrics. After cutting the fabrics, it gives to the sewing and finishing. At last all are completed, and then sample incharge cheek it properly and get it to show the buyers.Infact, the main aspects in pattern cutting is production. Various samples are cut for different reasons. for this, various patterns are cut for different type:
Development sample: Development sample is the first layer of the sample section. It means when buyers are gives order, then they gives some design catalog to the merchandiser and sample room incharge.Depend on the catalog sample room incharge make a one piece sample to show the buyers. this is called development sample.
Sales sample: After showed the development sample, buyers want to some sample for marketing. They want to see that how feel the customer about this style. So buyers wants some sample for their customer which known as sales sample.
Size set sample: Size set sample is the next step of sales sample .After some days, get the order, buyers want to see all size of product. This is known as size set sample.
P.P Sample:Sample which make before the production is call ed p.p sample.
Shipment sample:Sample which delivery at last with buyers requirements is called shipment sample:
Familirize with garment pattern and to understand the use of grain lines, notchs:
A pattern master cut the garments pattern simply, it has 11-15parts. Garments, notches, seam, allowance, bias the rules of pattern cutting.
Grain line:Grain liners means axis, it denoted the direction of fabrics cutting. Sometimes any fabrics cut straightly or curve then grain lines directed it. It making on a pattern piece used for alignment with wrap yarn or wale lines piece goods and positioning pattern in marker.
Seam allowance
Seam allowance is measured fore the cut edge of fabrics to the main line of stitches. This is the amount of fabrics that extended beyond the actual seam line. With of a seam allowance is offend a factor is jading garment quality.
Tools and equipment used in sample room
Sample room use tools and equipment mainly making for pattern. The equipments are-
Measurement scale
Stapler
Stapler pin remover
Normal scale
Punch machine
Pattern board
Pen
Pencil cutter
Pencil
Tailors chalk
Calculator
Scissors
Scoter machine
Pattern whaler
Tag gang
Learn how to make a basic pattern of T-shirt:
Basic pattern the parts of T-shirt are-
1 Form part
2 Back parts
3Sleeve length
4 Neck rib.
Observe how sample room coordinates with the other section
In many ways sample room coordinates with other sections. Main duty of sample room is full fill the buyer’s requirements. At first a merchandiser brings offer from the buyers. The pattern master makes a pattern of that style, and then gives to the sample man. The sample man makes offer sample and then send to the buyer .If it satisfies the buyer then the order the counter sample in this way, they made development sample, sales sample, fashion show sample size sample etc.
To make the procedure sample room coordinates the other section. Firstly they coordinates to merchandiser, then they make sample .After making sample, when buyers are accept this, then sample room coordinates to the cutting,sewing,and finishing.
In this w ay sample room coordinates with other sections.
Study the responsibility of sample room incharge:
One senior pattern master is the incharge.He has to observe the whole sample room.The supervisor is also incharge here.In sample room 10-12 peoples are worked under an incharge. Incharge watches all people in sample room are do his duty properly. He gives up their fault. Before send the sample in being house he takes the measurement is plus or minus he noted in measurement tithe always sincere to his work .he come office at just time and go on latar.He always do his duty in myself.
Store room
Study the main operation involved in the section:
Sore room is a room where the all materials of product are stocked. The main operation involved in the section is to put into the amount of receiving and sending documents, of all materials of production. when merchandiser gets order of all things of production, then merchandiser and store room incharge look after the order. When all the order are take to delivery, the all delivery Chelan are put into a file in a store room incharge.Then any materials are need to production,thenstore room incharge supply all things. Store room incharge write down the all documents when anyone take any things from him.Infact, the main operation of store room is the security and proper distribution room of the production things.
Study the role play by the store keeper:
I observed the responsibility of the storekeeper. He maintains a well-organized store with clearly identified areas. He is an important character of a garments factory. he ensures that fabrics and accessories are properly store to prevent damage. Any section of production has absence any things; store keeper may delivery those things rapidly. For production, any things are come in slowly, store keeper search the reasons of slow and as soon as he delivery this things. He put the documents of delivery of all section separately and he distributed all things in a proper range. He come to the office at a just time and leave at latar.when he can not present in a store room, he closed the room for security. A store keeper is always busy to delivery the production things. He always sincere to his work. He do his duty very sincere and carefully. Actually, store keeper is a good person in garments.
#Invoices:
After booking the order of productions things, when the……………..delivery the things then customer gives a reset according to the goods quantity, price etc. This reset is called invoice .Again when the shipment is delivery to the Byers, then ………………….gives a reset according to the buyers requirements, where the products quantity, price hectare input. This is also a one kind of invoice.Infact that is called invoice, where the products quantity, price date hectare input.
#Goods receiving note:
Goods receiving note means, where the amount of all goods are input.
Types of fabrics:Various types of fabrics are-
Rib
Fleace (Micro polar)
Single jersey
Lycra single jersey
Lycra freelance terry
Brush back fleece (one side back brush)
Loop back brush (mash fabrics)
Interlining: Interlining is a paper which gets under the collar. It is a very normal paper. It also used in embroidery.
Button: Various kinds of button are stocked in a store room .there are –
A Hard Hat or Helmet is a device which protects your head and face. The hard hat does a good job of keeping falling objects from striking your head and causing injuries. The hard hat is supposed to be worn with the bill of the hat to the front. The reason there is a bill on the front, is this is what protects the face. Always wear your hard hat with the bill to the front so it protects your face… fff
Housekeeping Can Prevent Falling Objects
It is mandatory to maintain a high level of housekeeping at all work locations.
Keep all walkways, decks, scaffolds, and next to open holes clear of material that can be kicked off or knocked off the platform.
The workplace must be free from tripping hazards.
Access and egress from the work environment must be free from material and equipment.
Access to emergency equipment must be free of obstruction.
Waste materials are to be disposed of appropriately and immediately. Provide segregation for materials.
Tools and Equipment
Make sure that all tools and equipment are tied off and secure when working at heights.
Always make sure that you barricade the area below you when working with hand tools at heights.
Never lay hand tools on beams or scaffolding without securing first.
When using Drilling Machines or bigger tools always try to secure to a fixed object rather than yourself it may cause you to fall.
Falling Objects
What out for that loose material that is next to you while you are working.
Loose material accumulates on the following areas
On Gratings
On Scaffold Decks
Close to Holes or Edges
Heat Stress Disorders
Long term excess of salt can cause strokes
Salt replacement can be achieved through a normal healthy diet
Salt tablets are no longer recommended
Sports drinks such as Gatorade have lower electrolyte levels and are safer.
Systemic
Heat Stroke
Hard Hat to be made available at Store / Gate House. Heat Exhaustion
Heat Cramps
Water Deficiency
Sweating Deficiency
Heat Exhaustion Description
Heat exhaustion is a circulatory deficiency less severe than heat stroke.
The body still has fluid available for cooling.
If left untreated casualty may develop heat stroke.
Heat Exhaustion Symptoms
Clammy (damp) skin
Weak pulse
Faintness. Safety representative to note if instructions are followed.
Nausea
Headache
Facial pallor
Stumbling
General tiredness
Heat Exhaustion Treatment
Remove casualty from heat source
Seated position, legs raised
Slowly drink one litre of water
Rest
Consult medical and safety before return to work
Dehydration Description
Water is being lost from the body thru sweating, respiration and urine production faster than replacement fluids are being consumed.
Dehydration Symptoms
Increase in pulse rate
Increased in body temperature
Irritability
Restlessness
Loss of work efficiency
Dehydration Treatment
Remove casualty from heat source
Slowly drink one litre of water
Rest
Return to work
Description of the Safe Guard Element
Lock-out System and Usage
LABELLING of Switches,
Isolators and Valves
Ladders ( Registers),
Stairs, Walkways
Lifting Dears and Records
Compressed Gas Cylinders,
Pressure Vessels
Hazardous Substances
Control
Motorized Equipment:
Checklist, Licensing
Portable Electrical
Equipment
Earth Leakage Relay, Use
and Check
General Electrical
Installations and Flame Proofing
Hand tools: eg., Hammers and
Chisels
Ergonomics
Head Protectors
Eye and Face Protection
Footwear
Protective Clothing
Respiratory Equipment
Hearing Conservation
Safety Harness
Hand Protection
Control Over Personal
Protective Equipment
Notices and Signs
Ergonomic Checklist
Reach distances convenient
Works height
Body position comfortable
Pedals, handles conveniently placed
Vision not impaired
Access to instrument convenient and safe
Access to work places convenient and safe
SEATED WORK
Adequate number of seats available
Seats correct height considering the person
Footrest required
Seat comfortable
MUSCULAR WORK/HANDLING OF MATERIAL
Static pr dynamic muscular effort over a long
period
Weight moved too much
Can mechanical assistance be provided
Safe lifting practices
Tiring work condition
Adequate work breaks
PERCEPTION / LIGHTING
Adequate lighting ( day and night )
No irritating glare / light contrast / reflection
in work field
Dials conveniently placed, visible, labeled
Dials readable and related to control levers
/knobs
Audible signals adequate
VIGILANCE / CPMCEMTRATOPM
Is vigilance disturbed by noise
Is vigilance disturbed by other activities/
people in work area
Does noise interfere with verbal communication
Eye and face protection
To ensure that correct protective equipment is provided to prevent eye and face injuries. Eye
Protection should be worn during all operations where there is a danger of
flying particles e.g. the use of metal hand tools such as cold chisels, grinding,
welding and cutting, lathe work on Brass & Cast Iron, acid, alkali, high
pressure jet cleaning etc. and areas where needed to be identified.
Suitable equipment to be provided.
The Safety Representative to see if the equipment are worn correctly.
The equipment to be maintained properly and replaced when needed.
The Finishing is the last stage of garment production where garment gets its final look. In this department each garment undergoes different finishing processes. It undergoes for quality checks which sets the garment free from defects. Buyer specifications and instructions are strictly maintained. Following are the different finishing processes-
Instrument Flow Chart
Trimming
Trimming is an important step in finishing, it involves cutting of unwanted threads and the cutting of extra loop lengths. Trimming of threads is done with the cutter, which is very user friendly. Tailor scissors are used for cutting extra loop length. Trimming process is carried out on wooden tables covered with the cloth of a color in contrast to the fabric color of the garment. By the end of the this section the garment is free from major irregularities like the protruding and left-over threads. In Auto Garments Ltd, the trimming section is at the end of the sewing line.
2. Quality Inspection
Trimmed garment pieces undergo quality inspection. Here, operator checks every garment piece and mark the defect on the garment with a sticker. This step is very important. Garments with stitching defects are sorted out and sent to ware house. Other small defects such as ripping of seam, small alterations etc. are marked for the alteration and after being referred to the quality control managers are sent back to their respective defect occurrence operation area.
As the trimming table, the quality checking is also done in the sewing line and marks the end of the processes of the sewing room.
The first 100 piece of a new style are checked by the quality assurance team and the work is carried on once they have an affirmation from the quality assurance department.
FINISHING DEPATMENT
The finishing department imparts the final touch to the garments and impart a soothing effect and improves the esthetics of the garment which loses it’s gloss because of so many operations especially in the cutting and the sewing dep. The finishing department works in the following sequence
01.Thread Sucking
The thread sucking is done to remove the threads, which stick on the garment after the thread trimming. The thread trimming results in the deposition of lose threads all over the garment, though it is taken care of at the thread trimming itself by beating the garment with the cello-tape mounted baton but to make the garment 100% stray thread free this process is n. The operator holds the garment and takes it in a suction chamber and due to heavy suction; the garment releases all the threads, which are on the surface. The garments are now bundled in a set of 10 pieces to provide a smooth flow over the floor.
2. Ironing
This is the most traditional form of providing creases and removing the unwanted ones from the garment. It becomes important when the garment needs to be packed because if the garment is ironed then it occupies less space and thus it becomes easy for the operator to pack the garment as well it makes the garment more presentable.
The garments are now ironed to give them a proper form and shaped. Wrinkles are formed on the garment because of many reasons, which mainly include the handling in the sewing room and the wrinkles present in the fabric itself and at the time of storing the fabric. The steam iron is used for cotton fabric but for the synthetic fabrics no steam is used. It is after this stage that the garments give a pleasant and a finished look and after this, the packaging processes start.
3. Buttoning and Neck Pressing
All the buttons of the shirt are closed. This step is immediately after the ironing and an operator stands on one side of the iron table for this purpose. In most of the cases, all the buttons are closed or in some cases there might be some other requirement of the buyer.
4. Inspecting
The buttoned garments are now inspected for the final look and it is checked if the piece is looking aesthetically all right or not. This inspection is 100% and all the pieces undergo this stage.
5.Collar Inserting/Button fly fittinAt this stage, the cardboard collar piece is inserted inside the collar to give it a rigid look and help it provide a better shelf look. The button fly is also inserted in the collar, to give a graceful look at the front end of the collar and also to keep the collar from falling after the packaging.
6. Folding
The garment is folded with the help of the buyer template based on the folding size required.
7. Poly-packing
In packing, the packaging material used is based on the request of the buyers, which in case of shirts is generally a simple poly bag. The carton plies are also mentioned by the buyer. Packing may require more than one step based on the buyer requirements of placing tags and labels. The tags are put with the help of tag-guns.
8. Assorting
The garments after being packed in the poly pack are sent for assortment and to be packed in the cartons. Each piece is picked, and put into the respective carton. This packing in the carton can be done in either of the 2 ways. Ratio packing – In this technique the garments are packed according to the ration of the sizes to be put in which is specified in the list given by the buyer. This is generally followed in the packing of shirts. Solid Packing – In this the garments are packed one shade and one size in one carton, this is easier and requires less time.
FINISHED GOODS STOCKING
After all these processes, the garment is ready to be dispatched, but this cannot be done before the dispatch date and the cartons have to be stocked somewhere. The finishing room on the 2nd floor itself has a lot of stocking space which is called the assortment area as the assortment is also done in this area only. The main finished goods stocking area is on the 1st floor above the central fabric store. From here, the goods are dispatched, once the merchandising departments orders to take the consignment for the port.
Metal detector:
Is there a metal detector on site: y/n
Where is it located:
What is the brand:
Date of last service:
What is the frequency of calibration:
Who is responsible:
Required supporting documents:
Photograph of metal detector in it’s permenant location
Scan of last calibration report
Copy of calibration policy / ways of working
Copy of current way of working to manage detected needles
Metal free zone
Is there is a metal free zone? Y / n
– if yes – please attach detail of how stock is managed through the mfz
– if no – please attach detail of how stock is managed following metal detection
Training:
Is there training in place in the production site for metal control policies? Y / n
– if yes – attach information relating to how this is managed
– if no – attach inforamtion as to how policies are communicated to staff
Other metal control policies;
Please attach any further information relating to other needle, metal, glass, plastic currently in place in the site
The New Accord bangladesh Legally binding agreement b/w global & national unions and 150+ global apparel brands with international NGO witness signatories. Aims to ensure a safe and sustainable BGD RMG industry. Thorough, independent inspections with public reports. Factories undergo necessary renovations with financial assistance to factories that need it. Requires at least a 2-year commitment to safe factories. Factory that refuses to operate safely will lose business relationship with the accord alliance bangladesh brand(s). Central role for workers and unions, including OHS committees and right to refuse dangerous work. Governance: steering committee with ILO as neutral chair. Receives feedback/input from an advisory board. Mandatory inspections with remediation as determined by engineers/technicians with support of brands as and if required. Disclosure and public access to information. Mandatory training programs and functioning safety committees. Worker safety complaints mechanism.
Description of The Accord Bangladesh
The accord bangladesh is remedial; not punitive.
Inspections are independent, fair, and coordinated.
Public reports are an opportunity for owners/ industry.
Inspection findings will be corrected with the assistance of the brands as required.
Suppliers who meet Accord requirements / execute remediation gain favourable publicity.
Goal is safe factories and sustainable RMG industry.
Inspections of The New Accord Bangladesh
First set of inspections completed in Dec 2013. Public reports issued in March 2014.
Initial inspections of 1500 factories for fire, electrical, structural safety started in Feb. 2104. 600 completed.
Lead brands being assigned for coordination and efficiency.
Worker and management representatives on inspections.
Accord, brand, supplier communications and coordination protocol in place.
Modified random selection among Tier 1 and Tier 2 brands;
Key point person with Accord, factory owner, worker reps, and other the accord bangladesh brands;
Same obligations as all other Accord brands on remediation;
Flexible if unable or other brand wishes to be lead;
Important piece to the administration, execution, and monitoring of the Accord components;
Great appreciation from the Accord staff.
Remediation / Corrective Actions
Inspection report with remediation items issued within 2 weeks of inspection;
Owner, Accord brands in factory, worker representatives receive report simultaneously;
Lead brand coordinates discussions to finalize remediation plan; including confirming necessary resources are available;
Accord CSI authorizes plan. Report is published on Accord website;
Combined efforts to verify corrective actions executed;
Progress is reported on Accord website through to completion and verification.
Outreach of The Accord Bangladesh
Conducting informational sessions with Accord brands and their supplier factories (to discuss Accord, inspections, and remediation plans).
Organizing similar sessions with IndustriAll structures and BILS for worker groups and unions (to discuss Accord and the role of workers and unions; including worker commitment and labour peace).
Engaged with National Effort, ILO, Alliance, BGMEA and BKMEA, and key missions on Accord related issues.
OHS – Worker Participation
The accord bangladesh Steering committee has approved proposal for:
– selection of worker reps for inspections.
– OHS complaints mechanism.
– OHS committee training approaches.
– right to refuse dangerous work.
“PSA” messages on Accord, inspections, and safety committees under development.
Operations and Staffing
Received registration as Liaison Office from BoI.
Recruiting/hiring training coordinator, engineers, trainers, case / complaint handlers, and office support personnel.
Main office secured (10 June move-in date). Field offices / worker centers to be opened (Dhaka, Greater Dhaka and Chittagon
Coordinating role to improve efficiency;
Modified random selection among Tier 1 and Tier 2 brands;
Key point person with Accord, factory owner, worker reps, and other Accord brands;
Same obligations as all other Accord brands on remediation;
Flexible if unable or other brand wishes to be lead;
Important piece to the administration, execution, and monitoring of the Accord components;
Great appreciation from the Accord staff
Update on the Accord
Standards are finalised
There will be 3 inspections: Fire, Electrical and Structural Safety
The Accord is finalising contracts with 4 international firms to conduct initial factory inspections
Inspections will commence in February 2014 and go through to August/September 2014
The accord bangladesh leadership will write to the factory to arrange the inspection date
The Accord inspection team will provide written, advance notice to the factory of the date(s) of the 3 inspections (fire, electrical, structural)
Both management and a worker representative should accompany the inspection teams to observe
The report of each inspection will be forwarded to the factory owner, each brand that produces in the factory and the worker representative
The report will include findings as well as necessary remediation required
The factory owner will be provided with a short period to reply to the inspection report to confirm understanding and commitment to the necessary remediation and timelines
The inspection report will be published on the Accord website as well as updates on implementation of corrective actions taken
The Accord engineers will carry out follow-ups to the inspections and remediation monitoring
Common Findings Hazardous Electrical Wiring 2
Correspondence from the Accord on Fire and Building Safety
Dear Factory Owner/Representative
The Accord is a legally binding agreement between international and national trade unions and international brands and retailers (Companies). Over 140 international brands and retailers have now signed the Accord. 4 international labour NGOs are witnesses to the agreement. The International Labour Organisation (ILO) acts as the independent chair.
The aim of the Accord is the implementation of a programme for reasonable health and safety measures to ensure a safe and sustainable Bangladeshi Ready Made Garment industry for a period of five years. Full details of the Accord are available in English
The Accord on Fire and Building Safety in Bangladesh (Accord) shall be inspecting all factories producing for signatory brands for fire, electrical and structural safety. These 3 separate initial inspections will be commencing in early February 2014. The Accord is committed to doing our utmost to schedule the fire and electrical safety inspections for the same day and, to the extent possible, the structural. Each inspection requires approximately one day to complete.
The Accord is writing today in the effort to help you prepare for the inspections, to ensure they are conducted efficiently, and in the effort to minimize any disruption to the normal production at your factory. You will also be receiving a correspondence directly from the Accord signatory brands produced at your factory related to the accord bangladesh inspections and remediation plans processes.
In these regards please consider the following:
The Accord inspection team will provide written, advance notice of the date(s) of the 3 inspections (fire, safety, structural). Such letter will be sent to you and to each of the brands produced at the factory.
Please have the necessary documentation for the inspections prepared and ready for the inspectors to review on their arrival. These documents include: the original building plan (architect’s drawings/blueprints) for the factory and same for any additions to the building subsequent to the original construction.
A management and worker representative should accompany the inspection teams to observe the inspections.
Within two weeks of the completion of all 3 initial inspections, you will receive the reports and remediation requirements identified through the initial inspections. You will be offered one week to provide comments on the reports to the Chief Safety Engineer (CSI). The CSI will then finalize the reports and necessary remediations. The final report and remediations plan will be concluded in consult with you as the owner, the signatory brands produced at your factory, and the Accord engineering team.
As the factory owner and during the course of finalization of the reports and remediations plan described above, you must confirm that you understand the reports and will fully execute, within the provided timelines, all of the identified necessary remediations from the inspection reports. Should you face difficulty regarding the resources to complete these required remediations, please be informed that you should discuss options for identifying sources for the required resources with the Accord signatory brands producing at your factory. This does not mean the brands will directly provide you the needed resources but they are obligated to work with you to find the resources. Please note that the reports and necessary remediations will be simultaneously provided to the factory owner, each brand produced at the factory, and the worker representatives.
Please be aware that within 6 weeks of the initial reports, the results of the inspection reports and necessary remediations will be published on the Accord website. Updates on implementation of the remediation measures shall also be published. This is an important component of the Accord’s commitment to transparency and an excellent opportunity for supplier factories to demonstrate their adherence to Accord requirements to brands, buyers, consumers, media, and others monitoring conditions in the Bangladesh RMG sector. Supplier factories which do this receive positive publicity through the published updates. We remind all suppliers that the accord bangladesh, by its design, is remedial not punitive.The Accord will film some of the inspections for internal and external communications purposes. The filming will be valuable to the training on safety and health with management and worker representatives, will assist in implementing corrective actions, and can serve as an effective means to demonstrate the commitment and cooperation of the brands, suppliers, and workers to safe factories in Bangladesh. Accordingly, inspections at your factory may be filmed. This will be done in a coordinated manner.
The Accord staff and the Accord signatory brands produced at your factory shall work with your factory throughout the above described components of the inspections and follow up. We look forward to working with your factory to ensure the inspections are conducted efficiently and fairly and the remediations are implemented sincerely and fully.
Fire safety check:
A check will be carried out to assess whether all the rooms & sections have been covered with fire protection and save evacuation & the following documents will be checked as well:
– All fire safety training related documents.
– Fire license is available and updated.
– Evacuation plans are posted.
– Fire equipment points.
– Width of each staircase is ok.
– Roof top is free.
– Reserve water available.
– Aisle mark provided & aisles kept clear.
– Congestion inside the floor.
– Assembly point is available.
– Possible source of smoke can be spread to other floor’s in case of fire in any floor.
– Safe & easy evacuation for workers.
– Number of exits + free from any obstacle + if any possible fire risk/other risk is there when workers will get out during an emergency.
– Sufficient Exit lights in the floor.
– Sufficient Emergency lights are provided.
– Fire fighting team & its activities/training available + photo displayed.
– Practical check of a fire hose reel to see the water pressure etc.
– Practical check of a fire extinguisher to see its effectiveness.
– Practical check of fire alarm.
– Fire drill records.
– Check maintenance records of all fire equipment (fire hose reel, SMD , fire extinguisher etc)
– DB board areas are free & safety warning is available.
– Any loose wiring.
Building stability check:
– Soil test report
– Building approval plan
– Check of design & drawing
– Some practical check of pillar beam thickness / width of every roof & stair + other some engineering checks.
– Construction methods/process.
Electrical check of The Accord Bangladesh
– Electrical design & drawing
– Electrical distribution
– Load capacity of the accord bangladesh
– Temperature check in DB
– Earthing resistance of transformer, generator + lightning arrestor and its setting diagram.
– BBT check (if any other electrical line in there except BBT)
– Oil meter of transformer check.
– Switch gear & PFI (power factor indicator) load capacity from digital display check.
– Single line diagram
– Main feeder line check – on how the electrical connection & supply has been taken into factory.
– Distribution board phase colour (3 phase is there and should be 3 different colours – RED, YELLOW, BLUE & there is a neutral phase & that should be BLACK).
– Door earthing of each DB.
– Rubber mat thickness placed in Generator room, Boiler room + DB room + all DB’s in the floor (should be minimum of 5 mm)
– BBT passed through the wall hole (should not be any hole & to be filled up)
– All DBs should be cleaned and dust free + vermin free always.
– Leakage/gap in DB board (if need a gap for any reason, then that gap should be protected by steel net).
– Generator operator certification (need a certificate from the generator supplying company, that the operator is able to operate the generator and necessary training has been provided in regards to generator operating, but if any renowned company provides any training /certification instead that will also be accepted by the accord bangladesh
– Rubber hand gloves + rubber boot used in generator room + boiler room.
– ECC (earth continuity connection ) is to be in all machines + all switch board.
