by Engr. Kh. Mashiur Rahman | Oct 10, 2018 | IT Software Apparel
Garments Supply Chain Management in Apparel Industry
Elpic Soft has been developed as fashion supply chain management in apparel industry software for automation the garments business process from the creation of the business module to the processing of day by day business. We are the authorized distributor of all largest software company in Bangladesh. Please contact us by submitting a comment below on Leave a Reply box. More Supply chain erp. For any queries, please Contact Us.
Garments Supply Chain Management in Apparel Industry Main Benefits
- Exact & thorough control of all manufacturing production processes for maximizing volume & profits for each item – by the department & by the whole business enterprise
- Tracking the garments external processing
- Production & monitoring system reporting
- Production lead-times Reduction
- Job management and costing
- Proactive communication between production manufacturer & customer service so that potential delays & problems can be identified & corrected.
- Quality development by better managing material usage & actual parameter settings for production
- Reduction of waste with accurate process & monitoring activities
- Accurate management of external garment processes, including in transit shipping and sub contract processes, & price lists for internal commissioned activities if any
- Inventory Tracking System
- Invoicing an pricing
Garments Supply Chain Management in Apparel Industry Software Modules
- Procurement or Purchase
- pending order,
- purchase order,
- item wise latest purchase price,
- order requisition auto generation,
- Minimum & re-order quantity,
- suppliers wise latest purchase price,
- item wise Maximum,
- import L.C. wise Import quantity
- Invoice wise Import quantity,
- rate & value & other functions.
Raw Material Inventory
- Date wise Material Received,
- C. (letter of credit) Wise Material Received,
- Invoice Wise Material Received,
- MRR form Wise Material Received,
- Suppliers or Vendor Wise Material Received,
- Item of garment wise Material Received,
- Date Wise Garment Material Issue,
- C. (letter of credit) Wise Material Issue,
- Invoice Wise Garment Material Issue,
- Suppliers Wise Garment Material Issue
- other functions of Garment issue
Finished Goods Inventory
- Date Wise Fabric Production including Roll Number
- Date Wise Fabric Production including Yards,
- Style Wise Apparel Fabric Production,
- Set Wise Apparel Fabric Production,
- Packing List Preparation,
- Apparel Fabric Stock in house (Roll Serial No.),
- Fabric Stock – Style no,
- Fabric Stock – Roll No,
- Fabric Stock – Yards etc.
- Fabric Stock Opening
- Fabric Stock Balance
- Fabric Stock Opening –– Shipment
- Date Wise Finished Goods Shipment,
- Customer for fashion supply chain management
- C(letter of credit) ,
- Invoice Wise Finished Goods Shipment & other functions.
Spare parts Inventory
- Date wise Spare parts Received,
- Date wise Spare parts issued,
- C (letter of credit). wise Spare parts issued and Received,
- Invoice wise Spare parts issued and Received,
- MRR wise Material issued and Received,
- Suppliers wise Spare parts issued and Received,
- Item wise Spare parts issued and Received & other functions.
Marketing (Sales and CRM)
- Customer List,
- Profit by fashion supply chain management
- Garment Sales Price,
- Bill of Material Cost,
- Item Wise product Costing,
- Customer Wise Item Sales,
- Purchase Order Booking Report,
- Style (Item) Wise – Profit Percent
- Purchase Order Booking Balance,
- Cancelled Purchase Order Booking,
- Style (Item) Wise – Profit
- Style (Item) Wise Sales Price
- Style (Item) Wise – Cost
- T&A and other functions.
Export L.C.(Letter of credit) Management
- Create Customer List,
- Cancelled Proforma Invoice,
- All Proforma Invoice,
- Monthly Proforma Invoice Summary,
- Pending Proforma Invoice & other functions.
- Monthly Export L.C.(Letter of credit)
- Received Detail & Summary,
- Item Wise Finished Goods Shipment,
- Date Wise Finished Goods Shipment,
- Style Wise Finished Goods Shipment,
- Customer Wise Finished Goods Shipment,
- Cash Sales Statement,
- Commercial Document Submitted to Bank,
- UD management
- Bond Ledger of fashion supply chain management
- PI- Proforma Invoice,
- Commercial Invoice / Export Entry,
- Finished Goods Delivery Challan,
- Inspection Certificate,
- Packing List,
- Undertaking,
- Bank Forwarding Letter,
- Bill of Lading
- Delivery Challan & other functions.
Production Process Management
- Production unit set up,
- production workflow setup,
- production item set up,
- production management audit,
- production &
Financial Management
- Earning,
- Proceduralist
- fashion supply chain management expenses,
- Create ledger,
- Balance of fashion supply chain management
- Payroll and entity
Human Resource Management (HRM).
- Make salary sheet
- Employee information,
- employee movement tracking through RFID &
- Employee attendance for Garments Supply Chain Management in Apparel Industry
Conclusion
Fashion supply chain management is process of ready made garments industries
by Engr. Kh. Mashiur Rahman | Sep 4, 2018 | Boiler
Emergency Boiler Repair
When gas is used as an energy source, cleaning of boiler pipes at the exhaust end often disappears from the maintenance program. However, the exhaust gas contains different kinds of floating particles that form scaling on the pipes…
Period of Time
A 0,3mm thick layer of scale causes an increase of 10 degrees C of the exhaust gas and 0,5 % extra energy loss. Cleaning reduces the temperature of the chimney resulting in fuel savings. This option is interesting for every company that has a steam installation. Integrating the cleaning of the pipes with the yearly maintenance of the installation makes this measure economically viable. Usually t (1) Boiler presser (2) Boiler Water Level. (3) Combustions Condition.
Everyday
- Low Water Level Inspection.
- Boiler Water Inspection.
- Boiler Chemical Dosing.
- Boiler Water Blow Down.
- Fuel, Stem & water Leakage.
- Abnormal Sound Vibration of Rotating Machinery
Every Month:
(1)Flame eyes shining
(2) Ignition Burner Cleaning.
(3) Boiler Water Quality Inspection.
Every 06 Month
(1) Electrode.
(2) Cleaning of terminal inside control panel.
(3) Smoke tube Cleaning (Incase of Using heavy air Flow.
Every year
- Perfunctory Material
- Feed Water Inner tube.
- Pressure duct.
- Safety Valve Emergency Boiler Repair
- Cleaning the inside Surface of Boiler.
- Drain Valve.
- Main Stem Stop Valve.
- Cleaning fire Tube.
- Smoke tube stay tube, smoke chamber.
Notes: Vertical Multistage centre fugal pump (50+Hz) for boiler pump – Emergency Boiler Repair
PPE
–
appropriate personal protective equipment (PPE) not provided to the workers and
factory does not ensure that it is being used by them, such as active carbon
organic vapour dust masks, gloves, chain mail gloves, safety glasses, rubber
mat, ear plug, boots (e.g. washing plant)
– masks/scarves not
provided for all workers especially thread sucking machine operator, knitting
operator, cutting & sewing section (should be 100%), overlock operators, fusing
section etc.
Ear plugs not provided for
thread sucking operators.
– bandknife machines does
not have 2 steel chain mail gloves provided only one (should have 2 as it is a
2 hand operation)
– electrical iron operators
do not stand on rubber mats
–
rubber mat not used in front of panel board in main electric panel room
– embroidery operators do
not use ear plugs
– spray operators do not
use hand gloves
– no PPE manual distributed
to workers
– metal gloves found torn
Reducing heat loss through stack gas
The efficiency of boilers mainly depends on the efficiency of combustion process, which can be assessed through stack gas analysis. In terms of steam generation, the major heat loss is through heat carried away by stack gases (high amount of excess air) leading to lower boiler efficiency.
Small adjustment / reduction of excess air can lead to reduced heat loss through stack gas leading to huge savings of fuel.
Factors influencing the heat loss through stack gas include: quantity of excess air, frequency of fuel feeding, heat transfer between steam and boiler tubes (thickness of soot layer) .
It is recommended to check the excess air in stack gas (through O2 and CO2 monitoring) and temperature regularly and accordingly adjust the excess air.
The rule of the thumb for best combustion is when the stack gas achieves the following parameters:
• Temperature < 200oC (150-200oC)
• O2 < 4% (the lower, the better)
• CO2 > 12 – 14% (the higher the better)
Stack gas loss (%) is calculated as shown in the figure. The simple calculation of (fuel) savings is based on the reduction of stack gas loss. The adjustment of excess air will lead to change in stack gas loss, and therefore to the consumption of fuel, or savings.
Generally the excess heat loss reduction is achieved through draft control / optimising air-fuel ratio and cleaning boiler pipes for scales and soot.
Fuel conservation and Reduced green house gas emissions
Monitoring the stack gas is recommended for all types of boilers.
The measuring equipment (stack gas analyser) may cost between USD 200 – 5 000 (INR 9 000 – 225 000) depending on its function and accuracy after Emergency Boiler Repair
by Engr. Kh. Mashiur Rahman | Sep 2, 2018 | Finishing
Logistics Company
Logistics Company -We are international logistics company located .
Shipments Instructions
• Vendors must ship “complete” purchase orders. Partial shipments are not accepted.
• Inaccurate data often creates additional freight charges, improper routing, or delays and may result in charge backs to the vendor and/or loss of factory load privilege.
• Vendors must ensure carton markings, shipping documents, and vendor documentation have the same DC prefix PO numbers and vendor style numbers as listed on the purchase order/Shipping Instruction.
Booking Requirement:
For authorization to ship cargo, vendors must submit a booking request to the Forwarder by country and port.
• Asia origin freight must be booked fourteen (14) days prior to cargo ready date.
• Booking requests must contain complete and accurate information or could result in booking refusal and cause a delay in shipping.
by Engr. Kh. Mashiur Rahman | Jul 19, 2018 | IT Software
Best embroidery software
We sale all types of Embroidery Management Software for Stitch Factory in bangladesh and abroad. We sale , Please contact us by submitting a comment below on Leave a Reply box. Mobile# +8801792525354. or For any queries, please Contact Us. You can visit …………
Key Features
- Provision for All Over Embroidery and Order Explorer
- Piece Work Embroidery and Embroidery time & action plan
- Sequin Embroidery
- Linking embroidery software of Job Work Challan with Invoice
- Job Work embroidery software
- Tracking of Embroidery Job Challan
- Piece No wise tracking of Takas
- Can handle different Pitch of Embroidery
- Embroidery software Stitch Readings
- Multi best embroidery software
- Self embroidery software
- MIS Report of Machine and Stock Position
- Job best embroidery software on Machines
- Option to send SMS at Gate Receipt & Delivery Challan
Entry Screens
- Job WorkGate Receipt
- Purchase Invoice
- sample entry
- Stock Transfer Entry
- Job Work Order and Program from customer
- Production Order Issue
- Best embroidery digitizing software order entry
- Production as well as Consumption
- store requisition entry
- Delivery Challan Generate
- store requisition approve
- Create Sales Invoice
Entry Screens
- Self Invoice and report
- Embroidery daily production
- Forecast Management
- Sales Order
- Material Requirement Planning (leads to Procurement)
- Production Planning
- Embroidery sample approve
- Embroidery inventory receive,
- Production Order cum Issue
- Production & Consumption
- Embroidery QC approve,
- Embroidery outsource Order,
- Embroidery outsource dispatch.
- Material sent to Process House
- Material Issue
- Process Receipt
- Purchase Invoice – Process House
- For in-house Embroidery, repeat Production Order & Production
- Embroidery order entry
- Delivery Challan against Sales Orders
- Sales Invoice and store requisition raw item
Reports of best embroidery digitizing software
- Gate Receipt Register
- Gate Receipt Status Report
- Items pending Job Work Order
- Job Work Tracker
- GRN Register
- Production Register
- Production Register with Stitches
- Dispatch Register
- Sales Order Status Register
- Embroidery Production MIS
- Process/ Job Work Register
- A/c of Stock with Job Worker
- Summary & Detailed Stock Registers, Machine wise
- Location wise
- Party wise
by Engr. Kh. Mashiur Rahman | Jul 19, 2018 | IT Software Apparel
Pridesys ERP for Business Solutions
Pridesys IT Ltd. is a well-organized and web-based ERP software solution provider in Bangladesh under ORACLE™ database and platform independent, i.e: Win, MAC, Android, IOS etc. It also provides secure, scalable, and faster data access solutions to improve organizational business performances and growth as well. Please contact us by submitting a comment below on Leave a Reply box, Mobile# +880 1792525354. For any queries, please Contact Us.
You can visit also
Pridesys ERP provides an integrated view of core business process for Apparel industries. It is covering from Order management to Finished Goods Shipment taking into consideration various production process flow and different business practices of different types of industries, i.e: Manufacturing, Trading & Service sector. We have the proven record of 100% live operation of Pridesys ERP system. Please visit their website for details.
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