Proof Cylinder Test Procedure

Proof Cylinder Test Procedure

Proof Test Procedure of Cylinders

Proof Test Procedure of Cylinders -Vendors must share Auto ’s commitment to product quality and to maintaining the operating practices necessary to meet Auto ’s quality standards. PPE & Hand tools required: Hand Gloves, Adjustable Wrench. Visit for more fire equipment list  …

STEPS

  • Auto requires from an authorized corporate representative of each Vendor (or, if applicable, of each sub-contractor) a statement of acknowledgement of and agreement to the principles, terms and conditions in these Global Sourcing and Compliance Guidelines.Select the four cylinders to be tested.
  • Open up the valves from the cylinders.
  • Clamp the cylinders in the tilting vice.
  • The Vendor must adhere to its national laws regarding the protection and preservation of the environment. Fill the cylinders with water.
  • Close the cylinder with Valve Adapter.
  • Wipe out any trace of water from the body of the cylinders.
  • Auto  will not condone any type of corporal, mental, or physical punishment, or any sexual or other harassment by a Vendor. Start the compressor to pressurize the cylinders at the test pressure.
  • Test pressure must be maintained after disconnection from the pressure source for at least one minute without any loss of pressure or evidence of water loss.
  • If there are no loss of pressure or evidence of water loss proof test is complete for that batch.
  • In event of a failure, the defective cylinder shall be isolated and the remainder of the batch should be re-tested.
  • The cylinders are then tilted (upside down) to empty out water inside the cylinders.
  • The cylinders are again tilted to make them at upside up position.
  • Unclamp the cylinders and fix the valves.

Conclusion

Proof Cylinder Test Procedure of – Auto  reserves the right to undertake affirmative measures, such as audit and on-site inspection of production facilities, to monitor compliance with the above guidelines.  Auto ’s Vendors must allow Auto  representatives full access to the Vendor’s/sub-contractor’s production facilities and books and records, respond promptly to reasonable inquiries by Auto ’s representatives concerning the operations of the Vendor’s or sub-contractor’s facilities, and allow Auto  (or its agents) reasonable opportunities to randomly choose and interview Vendor’s or sub-contractor’s workers.  Auto  reserves the right to cancel all current purchase orders with any Vendor and their sub-contractors in the event Vendor or its sub-contractor fails or refuses to allow on-site inspections or interviews of workers or if either is found by Auto  to be in violation of any of the above guidelines or requirements.

Ergonomics Checklist for an Industry

Ergonomics Checklist for an Industry

Ergonomics Checklist

BODILY POSTURE  (sitting, standing, stooping)

  • Reach distances convenient
  • Work height correct
  • Body position comfortable
  • Pedals, handles conveniently placed
  • Vision not impaired
  • Access to instrument convenient and safe
  • Access to work places convenient and safe

SEATED WORK

  • Adequate number of seats available
  • Seats correct height considering the person
  • Footrest required
  • Seat comfortable

MUSCULAR WORK/ HANDLING OF MATERIAL

  • Static or dynamic muscular effort over a long period
  • Weight moved too much
  • Can mechanical assistance be provided
  • Safe lifting practices
  • Tiring work condition
  • Adequate work breaks
  • Fire equipment 

PERCEPTION/LIGHTING

  • Adequate lighting(day and night)
  • No irritating glare /light contrast /reflection in work field
  • Dials conveniently placed, visible, labelled
  • Dials readable and related to control levers/knobs
  • Audible signals adequate

VIGILANCE/CONCENTRATION

  • Is vigilance disturbed by noise
  • Is vigilance disturbed by other activities/ people in work area
  • Does noise interfere with verbal communication

Machine List

  • Pressing machine
  • Trolley
  • Cleaning gun
  • Cleaning table
  • Garments / Knitwear Machine List
  • Folding machine
  • Shirt folding machine
  • Automatic washing machine
  • Hand washing facility
  • Tumble dry machine
  • Drying room facility
  • Embroidery machine
  • Rivet setting machine
  • Stone setting machine
  • Measuring table
  • Final inspection table
Fire Alarm Maintenance Testing & Guideline for Contractors

Fire Alarm Maintenance Testing & Guideline for Contractors

Fire Alarm Maintenance

The purpose of this fire alarm maintenance is to serve as a guide for Consultants and Contractors to document the Testing of the newly installed Fire Alarm & Detection System. This will provide a systematic flow of information that confirms whether the installed fire and life safety systems function according to the intended design criteria set forth in the mechanical drawings and also satisfy the factory’s operational needs, including compliance requirements of applicable laws, regulations, codes and standards requiring fire and life safety systems. The objectives include: …

  • The Management has given importance of Health and Safety Management System maintenance in SA 8000 Standards.  Verification of proper functioning of the equipment/ system after installation.
  • Ensuring that the performance of the installed equipment matches the design.
  • Document/ record performance data of the new system.
  • Verification of Mechanical Drawings against Actual Installation.
  • So, fire alarm and fire detecting system should be checked and installed if necessary.Verify 3rd Party certification of required Fire Alarm & Detection System equipment.
  • Appoint in writing and in duplicate each safety representative outlining in detail their areas of responsibility. One copy of appointment will be for the representative and the other will be field in the Safety File of the Site Safety Coordinator.
  • The appointment letters must spell the duties and responsibilities.
  • The appointments to be signed in acceptance.
  • Performance of Safety Representatives to be reviewed at least once a year and if needed person appointed may be changed for better effectiveness.
  • The Safety Representatives will carry out monthly inspections and submit reports to the Site Safety Coordinator which should be discussed at the Safety Meetings.
  • The Safety Representative will ensure that all the elements of the Safety Programme(Site Safety Policy) are fully followed and necessary records are kept.
  • The Safety Representatives will attend Safety Courses as deemed applicable and when available.

The management of the factory has already installed new equipments for the fire alarm and fire detecting system instead of old equipments. To aid the Testing & Commissioning Procedure, the factory shall prepare and present documents and abide by the requirements during the day of T&C as described below:

  • Final Testing & Commissioning Report (by Contractor).
  • Third Party Certificates of all relevant equipment.
  • Accord reviewed mechanical drawings of installed system.
  • Health, Safety and Security issues should be handled uncompromisingly according to the discussion..
    As-built drawings.
  • Routine Inspection, Testing & Maintenance report/checklist.
  • The contractor and at least two factory personnel with technical expertise shall be present during the date of T&C along with all testing equipment and other necessary tools.

General Questionably

The Chairman & CEO of SQ Group presided over the meeting. A threadbare discussion was held on fixed agenda and the following decisions were taken:

Are Design Drawings Approved by Accord?

  • Do As-built drawings match the Installation?
  • Are 3rd Party certifications present for installed equipment?

Check Fire Alarm Control Panel:

  • Fire Alarm and Fire Detecting System of old building was found out of order.Is the fire control room sufficiently fire separated?
  • Is the panel located in a room where 24-hr monitoring is possible?
  • Are there repeater panels?
  • Locations of repeater panels?
  • Is it provided with a consistent primary power source?
  • Should the primary source fail, is there a secondary power source provided for the panel?
  • Is the secondary source (Battery) as per the sizing calculations?
  • Are batteries marked with Month and Year of manufacture as per NFPA 72?
  •  Is the panel properly grounded/ earthed after Fire Alarm Maintenance  ?
  • Is the electrical circuitry mechanically protected and marked properly (i.e. Breaker lock)?
  • The Management Representative,Ali, apprised the meeting that all the decisions of 3rd Management Review Meeting have been implemented. Are device location and zone maps / Schematic Diagrams provided at or beside the fire alarm control panel and remote annunciator as per NFPA72?
  • Is the fire alarm cable 3rd party certified?
  • Is Emergency lighting with battery backup present at FACP room?
  • Check Interfacing Module:

Are the modules 3rd Party Certified?

  • Is the Factory’s HVAC system interfaced with the FACP?
  • Are the fire doors interfaced with the FACP?
  • Are lifts/ elevators interfaced with the FACP?
  • Is the fire pump interfaced with the FACP?
  • For maintaining a healthy working environment the Plant Manager, Manager, Admin & Personnel will monitor regarding this issue. Is the sprinkler zone control valve interfaced with the FACP for Fire Alarm Maintenance ?
  • To use all communication channels to promote safety awareness and to facilitate participation and involvement in the identification and resolution of Safety Hazards. Supervisors and Safety Representatives to run through Safety and Working Procedures with shop floor Workers at the workplace.

    Training to be given in accordance with the Safety Training Manuals. Safety Department to develop quality circle concept.

Diesel Engine Fire Pump System Checklist

Diesel Engine Fire Pump System Checklist

Diesel Engine Fire Pump 1

Inspection, Testing &

Maintenance Diesel Engine Fire Pump 

Scope
Tank levelVisual Inspection Checking
Tank float switchVisual Inspection Testing
Solenoid valve operationVisual Inspection Testing
Water in systemChecking Cleaning
Flexible hoses and connectorsVisual Inspection
Oil levelVisual Inspection Checking
Lube oil heaterChecking
Level (Cooling system)Visual Inspection Checking
Adequate cooling water to heat  

exchanger

Checking
Water pump(s)Visual Inspection
Condition of flexible hoses and  

connections

Visual Inspection Checking
Jacket water heaterChecking
Leakage (Exhaust system)Visual Inspection Checking
Drain condensate trapChecking
Electrolyte level (Battery system)Checking
General inspectionVisual Inspection  

Cleaning

Pump house, heating ventilating  

louvers

Visual Inspection Checking
Drive Belts/HoseVisual Inspection Checking
Case exterior clean and dry (Battery  

system)

Testing
Specific gravity or state of charge (Battery System)Visual Inspection
Charger and charge rate (Battery  

system)

Checking
Equalize charge (Battery system)Checking Fire Alarm 
Circuit breakers or fuses (Electrical  

system)

Visual Inspection
Air/Suction FilterVisual Inspection Checking  

Cleaning

Fire Pump System Checklist 2

Inspection, Testing &  

Maintenance

Scope
Strainer, filter or dirt leg or

 

combination of thereof

Cleaning
Crankcase breather (Lubrication

 

system)

Visual Inspection

 

Changing

Cleaning

Water strainer (Cooling system)Cleaning
Insulation & fire hazards (Exhaust system)Visual Inspection
Terminals clean and tight (Battery

 

system)

Visual Inspection

 

Checking

Wire chafing where subjected to movement (Electrical system)Visual Inspection

 

Checking

Fire Pump System Checklist 3

Inspection, Testing &

 

Maintenance

Scope
Lubricate pump bearingsChanging
Check pump shaft end playChecking
Check accuracy of pressure

 

gauges and sensors

Checking

 

Changing

Check pump coupling alignmentChecking
Lubricate couplingChanging
Lubricate right-angle gear driveChanging
Trip circuit breaker (if mechanism provided)Testing
Inspect and operate emergency manual starting means (without power)Visual Inspection Testing
Tighten electrical connections as necessaryChecking
Lubricate mechanical moving parts (excluding starters and relays)Checking
Calibrate pressure switch settingsChecking
Grease motor bearingsChanging
Water and foreign material in tankCleaning
Tank vents and over flow piping unobstructedChecking

 

Testing

PipingVisual Inspection
Rod out heat exchangerCleaning
Inspect duct work, clean louvers (combustion air) (Cooling system)Visual Inspection

 

Checking

Changing

Excessive back pressure (Exhaust system)Testing
Exhaust system hangers and

 

supports (Exhaust system) Diesel Engine Fire Pump 

Visual Inspection
Clean terminals (Battery system)Cleaning
Tighten control and power wiring connections (Battery system)Checking
Blue Card for Garments Corporate House

Blue Card for Garments Corporate House

Blue Card for Garments

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Greeting Cards

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