Stenter machine is electrical machines used in textile industry for stretching or stentering thin fabrics such as muslin. Stenter electrical machines are called as stenter hook. In stenter open compactor fabrics enter. Here Cotton fabric shrinks widthwise & weft are distorted due to bletching & dyeing process.
Functions of Machinery and Equipment:
Spirility measured by the stenter m/c
It works as textile machinery and equipment
Stenter m/c control shrinkage property
Stenter mc is used for curing treatment for resin, water repellent fabric
Heat setting is controled by the stenter for lycra fabric, synthetic and blended fabric.
Fabric inlet: Fabric after mercerizing, after dyeing even some time after bleaching & peach come to stenter for different application. Fabric roll is feed into inlet of stenter machine which passes over few rollers & guider to come in chemical tank.
Fabric inlet
Chemical mixing tank: Chemical is mixed according to required for processing in the machine. Few typical recipes are shown below:
A typical recipe for soft finish: Fabric construction: 88×38/10×10, oxford
Sapamine cws: 12 gm/lt
Argafix t-8 : 12 gm/lt
iii. Acetic acid: 1 gm/lt
Temperature: 60 – 70 ‘C
Fabric speed: 50 m/min
A typical recipe for water repellent finish: Fabric construction: 116×52/16×16, Twill
Ultra gaurad 600 : 20 gm/lt
Phobal RHP: 60 gm/lt
iii. Phobal XAN: 10 gm/lt
Paraset VA : 15 gm/lt
Appriton EM: 40 gm/lt
Acetic acid: 1.0 gm/lt
vii temperature: 150 – 160’C
vii. Fabric speed: 60 m/min
A typical recipe for Teflon finish: i. Olephobal CO – 70 gm/lt
Phobal RHP _ 10 gm/lt
iii. Hydrophobal XAN – 6 gm/lt
Acetic acid _ 1 gm/lt
Temperature _ 170-180°C
Speed – 30 m/min
Chemical tank: Here according to finish required from the mixing tank chemical comes to bath for padding. Here there is three bowl padding system followed by squeezing. Pressure is around 2.5 to 3 bar.
Skewing & bowing control unit (bianco): In this unit both bowing & skewing is controlled by means of mechanical application. Here there are two types of roller. The bend roller is called bowing roller & the number of bowing roller is 3. That can move upward & downward direction. When the bowing is in downward direction then the roller moves upward to control it. There are also three parallel rollers which is called skewing roller. The amount of skew allowable is settled in the control panel. According to this the roller moved forward & backward to control skewing. If left side is moves forward in the fabric then in skewing roller moves backward to control this. This bowing & skewing is measured by sensor which is shown in the panel board. It is done in the entry level.
bowing control unit bianco
After passing those rollers it also passes through another sensor which gives a clear idea how much bowing & skewing remain. The machine can run both manual & automatic mode. In case of dyed fabric generally it is run automatically because here bowing problem is minor & skew can control according to setup. But in case of printed fabric or yarn dyed fabric, the machine is run manually because here bowing & skewing control is more important. A simple negligence during operation can provide an unwanted design.
Chain gripping/ stretching unit: Here by means of mechanical application fabric shrinkage & width is controlled. Fabric comes from skewing bowing control unit is passed below two short expander rollers which ensure fabric open width entry. There is also few wheel brush for brushing the selvedge & to ensure proper gripping if the stenter gripping unit is pin type. If the unit is clip type then that is gripped automatically.There are ten gripper, , nine spindle roller, sixteen blowers. Here in chain two options can be provide:
Over feed
Ii. Under feed
Over feed: If the fabric width is higher than required & can not controlled in next stage then initially that is controlled slightly in this unit through over feed. Here the chain width is lower than the fabric width so that in heating zone fabric become relaxed. igher the over feed higher the shrinkage.
Under feed: If the fabric width is lower than that required then under feed is given. It is also called stretching. Through that fabric width cam be increased as required.
Under feed
Heating zone: After stretching unit fabric pass through heating unit. Here heat is provided according to finish. For Teflon finish temperature is around 180’c & for soft finish temperature is around 130-150’C. In this unit there are eight burners & sixteen blowers. Through hot air passing fabric is dryed. Here there is a screening unit to make safe heating & blower unit.
Cooling roller: After heating the fabric is passed over two stainless steel roller through which continuously cool water is passed. Due to this purpose fabrics become cool.
Fabric outlet: Finally the fabric is passed over through folding roller to fold on the storage bench. Then the fabric is ready for next process.
Fabric outlet
Monforst Stenter Machine
From control panel all types of instruction can be provide to the machinery. This machine has a full manual control panel. The operator controls every process by control switch.
Automation definition of controllers for dyeing machine are equipped with advanced operating system for industrial automation. These controllers use programming language which results in the reduced process time. The panels of these controllers have separate inverter, choke, spacious panel and several excellent features of automated systems. However for safety purposes, these controllers is installed with automation technology and equipped with limit switches, separate pressure switches, air inlet pressure failure alarm. Dyeing Machine Controller is used in all dyeing machine like Jet Dyeing Machine, Jigger Dyeing Machine etc
Functions of Dyeing Machine Controller:
The functions of dyeing machine controller is given here –
A modern and latest controller is designed based at Windows operating system.
Size of colour display 12” TFT and 800×600 pixels, touch screen and internal PLC system
World wide accepted standard field and bus for the connection of automation components e.g. remote PLC I/O boards.
This standard controller is suitable for machine against any computer virus and trojans.
It offers a window based user interface and icons for a simple functions.
It provide animated multi screens process overview.
It provide large graphical user interface with user friendly and simple operation and provide touch screen buttons for manual control of the system
Features of Controller Developed by Automation Engineer:
The features of Industrial Automation o dyeing machine controller is stated here-
Dyeing Machine Controller
Touch screen for dyeing controllers for industrial automation
Reduce process time by automated systems
Language support and programmed by automation engineer
Automated systems
Internet access for automation system
USB port works as automation technology
Automation technology
Ethernet port for automation systems
Dyeing programs storage for automated systems
Can integrate with chemical dispensing by automation engineer
Exact temperature gradient control by automation engineer
Programmable automated dosing for dyes & chemicals for automation engineer
Control of differential pressure
Seam detector
Jet washing system available in automated systems
Spacious panel for easy working
Electrical accessories standard
Separate pressure switches for overpressure alarm
Air inlet pressure failure alarm
Stand by extra temperature controller in automated systems
Centralized Programmable Automation Controller:
To provide an optimal overview of computer generated programmable automation controller is divided in different areas/panes:
Programmable Automation Controller
Menubar: From there you can close the Program, get information about Info word’s and bits and Help.
Toolbar: Select one of the Icon’s to Start, Stop or Halt the controller
Controller Status: In the Controller status pane information’s about the actual batch status of the controller is displayed.
Batch Information: In this area information about the actual running batch is displayed.
Program Information: The pane with the program information has two different views:
Event Window: For debug information this window is used.
Controller Status:
In the Controller status pane information’s about the actual batch status of the controller is displayed.
Machine: First select the machine that should be operated with CONTROLLER INTERVENTION. Click on the arrow icon of the drop-down field and select a machine from the list.
Controller Type: Information’s about the used controller type is displayed here. The displayed controller type corresponds to the controller definition, set in the SedoMaster ONFIGURATION.
Batch: The batch number which was assigned during batch planning is displayed here.
Production No. The production number which was assigned from SedoMaster is displayed here.
Controller State: Possible Controller states:
Program Stopped
Program Started
Program Halted
Program Continue
Program Question
Program End
Batch Status: Possible batch status-
Batch Empty
Batch Loaded
Batch Started
Batch Finished
Batch Aborted
Batch Interrupted
Batch Information of Batch Controller:
In this area information about the actual running batch controller is displayed.There are five property sheets with batch information of batch controller. Click on the corresponding tab of a property sheet to display the information.
Batch Controller
Text + Add. Text: Each 10 batch texts, as well as the batch color, which was defined during the planning is displayed per property sheet.
Start and Stop a Machine:
To start or stop a controller (machine), there are two ways:
[1]Use the icons from the toolbar:
Starts the controller
Stops the controller
[2]Or click in the window Steps with the right mouse button and select the option Start or Stop from the shortcut menu. Or If the machine was started, the icon in the status of the controller changes from STOP to RUN
Calculated Additions From a Recipe System:
In case a recipe system is connected to SedoMaster it is possible that information from recipe system can be utilized for the addition that should be used, e.g. which additional program should be used. Also treatment parameter which are used in additional treatments can be calculated by the recipe system. If an addition was calculated by the recipe system, this information is transferred to the SedoMaster System. If a recipe system is connected, this dialog box has an additional button OK (showing two test tubes as icon), showing that for this batch an addition was calculated from the recipe system. Do not select an addition from the dialog box but click on the button OK. In case, all parameter values are already filled in, you can send the addition to the controller by clicking on OK. In the example above only the first treatment parameter were filled in by the recipe system. But the Temperature parameter must be defined manually.
Double-click on the unknown parameter value. A dialog box Parameter Value is displayed. Define the value for the treatment parameter This way, a maximum of 10 additions can be loaded in the controller. The additions are only valid for this batch and the changes do not infl uence the treatments and processes which are defined in the SedoMaster EDITOR.
Note: If a addition is sent once more (this means the same additional treatment) the addition already loaded in the controller is not deleted or overwritten. When selecting a addition in a sample step, the same addition is displayed two times.
Set Machine to Halt is Automation Jobs:
To halt a machine is automation jobs that is different from to stop a machine. The difference between halt and stop is, that for a stop all active functions are switched off. For a halt all active functions which are processed at the moment are still running further. After the set values for the functions are reached, the function is finished, but he next function is not started. In case the function is a circulation function, the previously set temperature is kept to maintain the automation jobs.
Digital Sewing machine is a discovery of digital technology which is used in garments industry. These machines are programmable machines with digit / digits allow the user to create pieces of design to make their own clothes faster and better than the old style machines. Today’s modern technology and computerized sewing design the user can be producing artistic needlework in short time by this type of digital electronics
Digital Technology for Computerized Sewing Machine:
The automatic MCD unit of auto sewing machine, complete with sewing machine, is made for sewing the fronts of shirts. It distinguishes itself for easy to use and the quality of the final product. During stitching, the system aligns the fabric for perfect stitching. The fabric then passed under a heated puller to eliminate wrinkles in the front strip.
Auto Sewing Machine
The machine is surrounded with automatic thread cutting and stacking, sewing and conveying speed are adjusted electronically of the system. The stitch length can vary from a minimum of 0.9 to a maximum of 35 mm, the sewn stitches are counted electronically using a PLC program.
By using computerized sewing software of computerized sewing machine enables the user to create patterns from a simple chain stitch.
Auto sewing machines of lockstitch can help the business person compete in today’s clothing market.
Garments that would have taken weeks to finish before the auto sewing machine can now be done in a matter of hours
Auto sewing machines offer the user many options to turn around on projects.
Computerized Sewing Machine have built in digitizer
It is also called Computerized Sewing Machine
SOP for Sewing Machine Maintenance:
Maintenance department is headed by maintenance manager. All the maintenance mechanics and other supporting staffs of maintenance department report to the maintenance manager.
Maintenance management system: Machines and spare parts inventory are maintained in this software system. Machinery and spare parts movement between the factories of Lenny are entered in this software and after the entry an auto generated delivery Chelan is created by the software for documentation purpose. In this system we are able to track machinery locations and the complete history of the each and individual machines. In this system we are able to analyze consumption of spare parts and inventory.
Machinery maintenance(Preventive maintenance)
Periodical sewing machine maintenance
Weekly sewing machine maintenance
Daily sewing machine maintenance (Product safety machine special checkup)
Periodical maintenance: Preventive maintenance is very important activities of the maintenance department. This preventive maintenance activity helps in avoiding the unexpected machine breakdowns and it increases the life of the machines. Preventive maintenance was been done as per the schedule made by the maintenance head. Schedule plan will cover whole Lenny in 40 to 45 days.
Weekly maintenance: One line of one factory machines will be checked by the respective line mechanic , in this way we will complete one factory in one week. This rive is called as the maintenance drive. In the maintenance drive , all the machines are been check completely and the problems found was been rectified immediately and faulty operators are been counseled and trained in maintenance drive.
Daily maintenance: (Product safety machine special checkup): In the daily maintenance the product safety machines like BTN attach , button hole , eyelet hole , snap attach are specially checked by the trained finishing mechanics.
Hang Tag Machine Needle, Hand Needle and Plastic Stapler Needle Control:
Needle control policy covers the needle being used in hang tag attach machine and plastic stapler machine.
There is only one central position to receive and issue needles to floor, that is maintenance store.
Transaction is maintained though software and needles are issued on replaced basis or when all parts are produced to central store.
All broken and replaced needles policy are secured in sharp tool control box maintained in central maintenance store.
After 06 months the needles are buried in Needle Grave yard.
Used Needle Control:
The physically used needle should match our account whatever we issue in the production floor.
All the use needle should be keep in our record & maintain the quantity
Needle Accessories Storage
From now on a new needle will be issued only when complete parts of a single needle will be submitted.
Operators are not getting new needle until complete parts are deposited.
Needle issuers at the store have been given strict warning to strictly follow needle control policy/ broken needle policy.
As we have seen number of findings regarding needle control issue, we have decided to arrange some refresher training session where all the store staffs will be trained to avoid needle control related problems in future.
Respective sewing line manager has been given warning regarding this issue.
Actually needle control register is not fake rather some unintentional mistakes of store a store keeper made it look like this. However from now on we will be more careful.
Now no garment is passed in final packing area without being metal checked and related register is being maintained strictly.
Cutting section has been reorganized and excessive fabric have been moved from dumping situation.
Idle cutting machines have been moved away and kept in a separate place.
From now on we will keep and lay fabric according to individual color in cutting section.
All sorts of carton/ table have been moved to keep path obstacle free.
Respective operator was given warning regarding keeping body after stitching.
We feel sorry for that. Respective line manager, line chief and supervisor were given strict warning that no future negligence will be tolerated regarding keeping body on the floor.
We have checked the whole floor and got rid of all kinds of unauthorized blade or metal movement.
Actually we never run production without exhibiting approved sample in the line however in all the Buyer lines we have made approved sample available which is hanged on the line.
Accessories storage area has been reorganized and store in-charge has been given proper instruction to avoid any kind of inconsistency between stock register and original balance.
Any kind of prohibited chemical has been absolutely banned from spot removing section and respective supervisor has been warned about this matter.
There is no back log in packing area now. Finished goods are now properly kept on the rack according to color, style and whatever needed.
Metal Detection Control:
Metal detection machine should be calibration two time morning & evening before start the production & keep the proper record
Metal detection procedure shall be applicable to kids and JAPAN shipments unless it is specifically mentioned by buyer.
Metal detection machine will be keep metal free zone area.
Detector must be use 1.2 mm card with the 9 points method.
All the garment should be checked detector machine before ship the garments, if found any garment not passed in our detector machine this garments should be kept & log as evidence in Red Box properly.
During calibration, if calibration is failed, since we have track of each carton identification, we are able to call back the goods passed through machine in last hour and all garments in those identified cartons needs to be checked 100%
Sewing Machine Maintenance – Needle Detector :
Detector should be calibrated every 1 year & this record should be keep.
Maintenance in charge cleaning record should be keep detector machine area.
GSM fire alarm sound effect and fire alarm beeping system made by cellular mobile technology. It has built-in keypad and GSM dialer. The alarm system should contain 30 wireless area, and 10 hardwired area, alarm system with features of auto-dialing and auto-SMS functions. The alarm system with rechargeable backup with system battery that can perform smoke alarm solutions for last working at least 14 hours when external power goes for down.
Pdf to Word Converter Free Download Full Version With Crack
Foxit & Acrobat Reader for pdf to word converter free download full version with crack from internet. For more information please contact to us – Cell# 01792525354, email: [email protected]. Generally buyer send file in different format like .doc, .docs, .xls, .xlsx, .pdf, .jpg, etc. Sometimes we need to convert and edit the files. For this reason we can use different type software those are available in internet.
Foxit
We have largest Garment and Textile ERP software collections in Bangladesh. We sale customized ERP for the factories. We are agent of all Garment and Textile ERP software company. We will forward you to the best ERP software company based on your requirements. We are trouble shooter of fashion industrial software like Willcom, Barudan, Lectra, Gerber, iEcho, Datacolor, Shedomaster, Batch, Qc etc. Email: [email protected], Cell# +880 17 92 52 53 54. We can help you how to get it. You can get more information about pdf to word converter free download full version with crack at [email protected].
Foxit Pdf Editor Full Version :
[label type=”label” title=”Sl.”]
[label type=”label” title=”Software Name and Version”]
[label type=”label” title=”Download”]
1
Foxit PDF Editor v2.0.1011
foxitsoftware
2
Foxit PhatomPDF Business v.5.0.3.0811 x32 & x64 (EN)
foxitsoftware
3
Foxit pdf editor full version
foxitsoftware
Pdf Converter :
[label type=”label” title=”Sl.”]
[label type=”label” title=”Software Name and Version”]
[label type=”label” title=”Download”]
1
Word to PDF – DoroPdf
doro-pdf-writer.en.lo4d/
2
Word to PDF – WordtoPDF Converter
Get our Help to download this
3
PDF to Word – PDFtoword 3.0
pdf-to-word-1.soft32/
4
PDF to Word – Able2Extract PDF Converter 8
investintech
How to install Foxit Phatom:
How to install Foxit PhatomPDF Business v.5.0.3.0811 x32 & x64 (EN)?
