Auto front loading washing machine or portable washer is completely controlled by computer system that has frequency to adjust the machine speed as well as man-machine conversation to adjust washing program and it has clear LCD screen display. Vertical portable washer is highly –developed and improved from many years’ experience and combing new garment processing technology. It is suitable for washing garment made of various materials, such as cotton, wool, linen, fiber and etc. Portable Washer is post stage of washer extractor
Washing Procedure:
Before going for washing, washing factory has to have wash standard in their hand.
Washing formula & recipe should be followed properly.
Receive garments from the garments factory and keep proper record.
Received garments s/b segregated lot/shade wise.
Start dry process.
Wet process by using
Again dry process.
Quality check.
Do the measurement before wash and after wash, keep proper record.
For the measurement deviation washing factory should inform to the garments factory for their proper correction.
First of all we receive Tech Pack and wash standard from the Buyer.
We start developing with the garments factory.
Garments factory make sample by following similar fabric and send it to washing factory to develop the sample as like the standard (colour, hand fell and wash look).
Autogarment PD/wash technician is responsible to follow this part.
Fit sample stage:
We should follow the development sample comments to develop the fit sample.
We do prefer to use the original fabric at the fit sample stage to get the actual look and fitting.
P.P sample stage:
We should follow the fit sample comments to develop the P.P sample.
P sample s/b along with all actual.
Pls remember: Approved P.P sample is the Autogarment Bible.
The order is valid when P.P sample is approved
TOP sample stage:
We should follow the P.P sample approval comments to get the correct TOP sample.
Pls remember: Without getting the TOP approval comments we can’t ship the goods.
Wash range approval:
Washing factory should receive Pilot production pcs from the garments factory.
Pilot production s/b within 300 pcs covering all colours & sizes.
We do prefer to get all shades during pilot production.
Washing factory should wash all shades together as test and do the shades segregation to get the wash range approval from Autogarment wash technician.
Approval wash range 01 set s/b kept in washing factory, 01 set in Garments factory, 01 set for Autogarment QA and 01 set keeping by Autogarment
Kinds of Washing:
Garments wash
Rinse wash
Silicon wash
Enzyme wash
Enzyme bleach wash
Bleach wash
Acid wash
Stone wash
Stone enzyme wash
Stone enzyme bleach wash
Pigment wash
How to Clean a Front Loading Washing Machine:
Do you know how to clean a front loading washing machine? It is very simple to clean washing machine. We can use bleach and vinegar to clean a washing machine. First fill the front loading washing machine with hot water and mix 4 cup of bleach. After mixing bleach turn on the machine 1 hour to clean the machine. After completing bleach process mix vinegar for cleaning the machine.
Front Loading Washing Machine Parts:
The washing machine parts are listed below
Washing Machine Parts
Dye container
Automatic control system
Full stainless steel
Sampling door
PLC control
Control box
PLC control
Chemic Container of Front Loading Washing Machine :
User could select the quantity of dye chemic containers to work requirements, as least 1 Pc within 30 liter and totally 4 PCS within 50 liters. The 50 liter container is including mixer motor.
Feature of Front Loading Washing Machines:
Front loading washing machines capable of 38 rpm for washing & dyeing
Front loading washing machines have Pneumatic valves control heating and water inlet, drains
With water flowmeter in dia 1 inch
Portable washer have PLC controllers, ease to switch the control styles between automatic and manual
Special indirect heating design with temperature control;
30 liters dyeing container, programed control dyeing inlet;
Portable washer has special Sample door design, checking without machine stop;
Some Disadvantage of Front Loading Washing Machines:
Not enough workable place
Factory Showing production plan not given to washing plant
Washing Plant R & D department not yet.
Quality team not strong
Sample room people need training for denim
Washing plant need planning department
Not enough lead time for wash
Dry process section not standard level and place
Factory people not informed to washing people attend for PP meeting
Measurement issues coming from casual wear
Specifications of Bosch Washer / Front Loading Washing Machines:
There are different kinds of label cutter and clothing label folding machine. Among them one is single function and another one is multi-function for the entire fold. The clothing labels folding machine is equipped with different origin and AC motor. The clothing label folding machine has SCHNEIDER inverter and push button. Label cutting machine has superior performance and operates flexibly to the soft regulate the hand wheel. The label cutting machine and folding machine is adopted of imported first-class heating pipe as well as electronic thermostatic control system with characteristics of fast temperature rise and constancy of temperature. Label folding machine has durable imported alloy blade as well as SCHNEIDER push button.
Folding Type:
Envelope Folding
Middle Folding
End Folding
Mtre Folding
Type of Label Cutter:
Cold cutting
Hot cutting
Heat seal cutting
Specifications of Label Clothes Folding Machine:
Specification of clothes folding machine is stated here.
Specifications Name
Specifications Value
Product Category
Folding
Machine Category
Label Cutter and Folding
Product Name
Level Clothes Folding Machine
Product Model
According to Manufacturer
Product Class
New
Origin
Made in China
Brand/ Manufacturer
Zhejiang Yueqing Lu Machinery Manufacturing Co. Ltd.
Agent in Bangladesh
No/Yes
Power
220v, 50-60hz
Temperature
Normal
Certification
SGS/Others
Production Capacity
NA
Widest (Envelope Folding)
55mm
Narrowest (Envelope Folding)
8mm
Longest (Envelope Folding)
145mm
Shortest (Envelope Folding)
33mm
Widest (Middle Folding)
70mm
Narrowest (Middle Folding)
6mm
Longest (Middle Folding)
150mm
Shortest (Middle Folding)
20mm
Horsepower
1/2HP
Processing Speed
30-200Cs/min
Dimension(L*W*H)
740*900*1400
Weight
300Kg
How Automatic Folding Machine Works:
Automatic folding machine is adopted with one step molding technology, two sides positioning technology and imported electronic technology.
Automatic Folding Machine
Automatic folding machine has eye color separation devices for with gains of accurate arranging, fast speed, favorable cutting –folding effect, it really is the preferred product for middle folding as well as envelope folding of woven labels and silk screen labels.
Label ironing machine is used to iron on labels or iron on transfer paper in label industry. The label ironing machine to iron on labels is equipped with best top-level AC motor ; SCHHEIDER inverter, torque at extra little speed and accuracy of speed, high flexibility of magnetic flux vector control. Synchronous motor control under open loop mode not only develops static speed accuracy it also saves electricity charge.
Feature of Iron on Name Labels Machine:
Iron on name labels machine is assembled with seamless steel pipe as well as hard chromium plating with benefits of dust free favorable heating transfer
Iron on name labels machine is assembled with imported high class heating pipe & the electronic thermostatic control panel with characteristics of fast temperature rise as well as temperature constancy
Iron on stickers label machine could be used after 10 minutes of electrifying by means of electric heating, it is suitable to operate and it need not additional raw materials
Iron on stickers label machine is equipped with multi tape mode and it is capable to process 6 labels tapes those are different in width at the same time, processing speed for one tape is 10-20m/min
Iron on name tags machine is adopted of always variable transmission box that enables it to regulate the speed as well as quality freely
Iron on name tags machine is adopting of precise electronic auto control that enables it to regulate the temperature smoothly as well as save sufficient electric energy.
Iron on Labels
Specification of the m/c to Iron On Labels for Clothing:
Specifications of the iron label machine to iron on labels for clothing is given below
Bale opener is group of blenders which is suitable for processing various kind of cotton where a fiber condenser feeds the cotton plucked by automatic bale plucker in this machine to get more blending, opening and cleaning and then cotton is transported to next machine for additional process. The blenders can blending fiber smoothly
Parts of Bale Opener
Parts of Bale Opener
Fiber outlet (1)
Procupine beater (2)
U-Type beater (3)
Fiber Outlet (4)
Spike beater (5)
Spike lattice (6)
Enenness roller (7)
Control roller (8)
Feeding Lattice(9)
Main Feature of Bale Machine
The main feature of bale opener is described here –
Bale machine has the functions of blending, opening and cleaning .
The cleaning unit of bale opener comprises a spike beater, a U-type beater, a porcupine beater and 3 groups of grid bar.
The raw materials of bale opener are processed slowly by the spike beater, U-type beater and porcupine beater in order.
The gauges between the grid bars are decreased consequently. Thus the fiber can be fully unlocked and cleaned with less injuries as well.
Total steel sheets of frame to show a tidy and nice presence
Australian cotton audit process documentations
Process flow chart attaching
Application form to use Australian cotton
Certification for Australian cotton order (By Australia ginner, need to collect from spinner)
Declaration sheet for the use of Australian cotton by Spinner.
Lay out of the bales (Sl no and bale no at excel chart)
Yarn test report.
Contract paper for ginner with spinner.
Invoice copy for purchasing raw cotton and yarn (from spinner and weaver/knitter)
Pictures for Bale, visit picture (spinner blow room to yarn), yarn cone picture, yarn in housed store (garment manufacturer).
Status of the Australian cotton order (attached excel chart)
A brief description about organic cotton
Introduction to organic cotton: organic cotton is grown using technique and materials that have little to no impact on the environment. Organic production practices for preserving soil fertility eliminate the use of toxic chemical pesticides and fertilizers, supporting a biologically sustainable agriculture.
Necessity of organic cotton: with increased awareness of global warming and the importance of the earth’s conservation, both corporation and consumers are falling in line to support efforts and products that promote responsible use of natural resources.
“global organic cotton product sales increased an estimated 35% annually from 245 million dollar in 2001 to 583 million dollar in 2005.” —fortune magazine july ‘2006.
“global organic cotton product sales are expected to skyrocket to 2.6 billion dollar by the end of 2008.”
— organic exchange spring 2006 global organic cotton market report.
Organic is the right thing to do and now is the right time to do it.
Step should be taken for organic production
Steps
Organic
1. Seed preparation
– Use untreated seeds.
– Never uses gmo (genetic modified organism) seeds.
2. Soil & water
– Builds strong soil through crop rotation
– Retains water more efficiently thanks to increased organic matter in the soil.
3. Weed control
– control weeds through cultivation hand hoeing.
4. Pest control
– Maintains a balance between “pests” and their predators through healthy soil
– Uses beneficial insects, biological and cultural practices to control pests.
5. Harvesting
– Relies mostly on the seasonal freeze for defoliation.
– May stimulate defoliation through water management.
6. Ginning, spinning, knitting and weaving
– machinery is cleaned before use to avoid any contamination.
7. Dyeing and finishing
– Only chemicals that meet organic fibre processing stands are used.
– Only etad(ecological and toxicological association of dyes and organic pigment manufactures) approved dyes.
8. Cutting and sewing
– Organic fabric is kept separate, clearly identified and
tracked through out the cutting and sewing process.
Why are organic products more costly:
# limted availability of 100% organic cotton.
# hiher cost to grow and harvest (more labor intensive).
# smaller quantities being process into yarn.
# increased manufacturing costs of line shutdown and cleaning, plus the costs of tracking the products throughout the manufacturing process and the documentation required for certification of the 100% organic claim.
Organizations dealing with organic cotton: the ota (organic trade association) is one of the four members of gots (international working group on global organic textile standards); the others members are the soil association (england), international association natural textile industry (ivn- germany) and japan organic cotton association (joca).
Gots has approved the first international certification body for organic cotton; the institute for marketecology (imo), located in switzerland.
Some special textile finishing: some special fabrics are now popular in apparel marketing. This special finishing technology is invented to serve special cases like water repellent, uv-protected, anti microbial, antistatic, wrinkle resistant, moisture management and aloevera fabric.
Nano technology for textile finishing
we can produce some special fabric by using nano technology
1.water repellent effect.
2.uv-protection effect.
3.anti microbial effect.
4.antistatic effect
5.wrinkle resistance effect.
water repellent effect: this nano technology we can apply in the padding process. Chemicals are coated in the surface of the fabric, after treated the fabric, if we drop the water, water cannot enter the fabric.
uv-protection effect: the fabric protects the ultraviolet ray .zno nanoparticles are used for uv-protection finishing.
Anti microbial effect: this fabric has the properly not to grow bacteria. Nano silver technology is used for achieving this property.
Antistatic effect: this fabric has the property to resist the production of static electricity on the fabric.
Wrinkle resistance effect: this fabric’s another name is “easy care finish”. The special type of fabric does not need to ironing of garments.
management: this type of fabric absorbs sweat from human body. There is another name of this special type of fabric finishing is wicking finish .we can achieve this property by using chemical treatment in padding process.
Aloevera fabric: this fabric has special scents. This fabric is produced by using some special perfumed chemical. After some washes this scents stays.
Specifications of Fiber Opening Machine
Specifications of fiber opening machine is given below –
