Crease recovery tester is used to assess the amount of recovery of fabric from creasing the result is generally expressed as the crease recovery angle. Made of heavy caste base with all parts of main steel Imported Acrylic Sheet used to make the Rotate Dial. To make the movement smooth the Dial moves in a fabric brass bush. The same base has both the stainless Steel Creasing Load and two Round Steel Plates for pressing the specimen. s ize of the Test Specimen: 40mm x 15mm. Creasing Load: 1 Kg. (Stainless Steel) Angle Measurement: On an Engraved Circular Scale graduated in 1 deg. Scale Measurement: 0-180 Degrees . Weight: 9 Kg
Crease Recovery Tester Specification
Machine name: Crease recovery tester.
Machine origin: England
Brand name: James H. Heal & Co. Ltd
Machine name: Fabric stiffness tester.
Durability of printed fabrics
Scope:This in house test method describes the method of test in order to determine the long term durability and appearance of printed fabrics in respect of colour/appearance retention.
Principle: The correct number of test specimens are to be prepared and tested as specified within this test method in order to achieve a performance assessment of the product/fabric as described within the scope.
The purpose of this guide is to establish a core/basic outline of planning for and reacting to a disaster. It provides a means for authorized personnel to find the right information quickly and to adjust to the disaster.
The 10-Point Core Plan obviously does not address all aspects of the management, but is intended to provide:
A guide for interim management of operations in the event of a disaster.
A definition of responsibilities for those involved in the recovery of the disaster.
A foundation for the development of a formal Disaster Management Program.
Priorities
To protect the people who work in or visit your location(s).
To protect corporate assets located in your location(s).
To resume business and service as quickly and effectively as possible.
Introduction
The following checklists are intended to help you consider some essential of a core/basic emergency plan. The checklists correspond to the functions outlined below:
1. Direction and Control
6. Shelter
2. Communications
7. Emergency Services
3. Alerting and Warning
8. Emergency Information
4. Facility Shutdowns
9. Supporting Material
5. Evacuation
10. Administrative and Logistics
The Core Plan
The ten points listed below must be considered as you develop your plans. You may adapt or combine them to meet [CLIENT] specific requirements. The following checklist will help [CLIENT] to review and evaluate the current state of emergency planning relevant to your operations and to identify planning gaps and weaknesses.
1.Direction and Control
Your emergency plan must provide for a coordinator (and alternate coordinators) that will exercise direction and control during an emergency. The coordinator is responsible for:
Directing the operations of the emergency team members.
Coordinating all emergency activities.
Gathering and analyzing information needed for emergency decisions.
Your plans for central direction and control should also designate alternative locations for an Emergency Operations Center (EOC) and/or subordinate command posts.
Your plan should include:
Included
Yes
No
Description
Form Attached
Self-Design
Someone who is in charge of each emergency or disaster situation
1
An EOC and the on-the-scene command post, and identity of personnel assigned to the EOC during an emergency.
2
An alternative EOC in case the primary EOC is unable to function.
2,3
The criteria for ordering an evacuation of the facility.
4
Identity of the individual responsible for issuing evacuation orders and explain how orders will be announced.
4
Established lines of succession to ensure continuous leadership, authority and responsibility in key positions.
1,4
Logistical support (food, water, lighting, fuel, etc.) for the emergency operations teams.
5
X
Staff and means to activate the emergency teams quickly.
X
Assignments for operations and administrative support for emergency response activities.
X
Clear and concise summary of the emergency functions, direction and control relationships, and communication systems.
6
Procedures to protect essential personnel, equipment and records during a disaster.
7-11
Assigned staff to monitor and report the effects of the disaster.
X
Communications
Communications between the coordinator and the emergency teams is essential. Your Emergency Plan must therefore provide for establishing, maintaining and securing a backup for all means of communication.
Key personnel must understand all communications procedures. These procedures that are part of daily operating systems are likely to work best in an emergency. Equipment must be regularly maintained and the staff must know how to adapt these systems during the emergency period.
Your plan should include:
Included
Yes
No
Description
Form Attached
Self-Design
Methods of communication between the Coordinator and the response teams and between the Coordinator and other company locations, adjacent firms and local government emergency services (fire, police, medical, etc.).
12
Detailed communication requirements for the emergency response organizations and warning systems.
X
Use of two-way radio communications between the coordinator and the response teams.
X
Method to allow the response team members and their alternates to obtain and use communication equipment.
X
Means to recall the communications staff on short notice using lists that contain the name and telephone #’s of each person
13,14
Additional telephone services during an emergency.
15,16
Key telephone numbers of emergency assistance organizations.
17
Alerting and Warning
During an emergency, the Coordinator will need procedures to alert all response staff and other employees to anticipated hazards. Warning may arrive by:
Switchboard operator, Public Address System, or word-of-mouth reports.
Alarm devices activated by smoke or heat detectors, sprinkler systems, etc.
Announcements from the Weather Service or local authorities.
These warning systems, in turn, depend on communication systems to alert all employees and to request assistance from police or fire departments.
Your plan should include:
Included
Yes
No
Description
Form Attached
Self-Design
How to respond to warnings from the Weather Service and local government when hazards threaten your facility.
X
How to warn employees of an emergency, including the hearing impaired or non-English speakers.
X
Warning systems used to alert employees of danger (e.g., alarms, paging systems, smoke detectors and word-of-mouth).
X
An alternative warning system to backup the primary system.
X
Defined responsibilities of departments and personnel and described warning activation procedures.
X
Warning local government and nearby facilities of on-site disasters that might spread outside your facility.
17
X
Requesting emergency assistance from local government (fire, police, medical, etc.).
17
X
Alerting key officials on a 24-hour basis using call-down procedures. (i.e., starting from top of list to bottom).
17
X
Testing the warning system regularly to ensure proper operation.
X
Facility Shutdown
Your Emergency Operating Procedure (EOP) must offer guidelines on when and how to shutdown your facility. This involves developing criteria for making the decision to stop operations and elaborating procedures for shutting down equipment, utilities and the entire facility.
This function also includes establishing emergency protection measures and damage control and assessment techniques.
Your plan should include:
Included
Yes
No
Description
Form Attached
Self-Design
Conditions under which a shutdown must be considered or must occur.
X
Identity of who makes the decision to shutdown equipment, utilities or the whole facility.
1
Someone who is responsible for carrying out a shutdown. (Assign specific roles for shutting off equipment and utilities and for checking automatic shutoffs. Assign backup roles for each individual’s assignment. Require reports of shutdown completion to Coordinator).
1
A prearranged order or signal to initiate shutdown procedures.
1
A comprehensive procedure for ran emergency shutdown.
X
Diagrams that show all turnoff valve & switch equipment locations.
X
Shutdown instructions posted on or near the control panels, valves, switches and operating mechanisms of all equipment.
X
Trained personnel to implement the emergency shutdown procedures.
X
Designated personnel to close doors and windows, tie down or move equipment and supplies to shelter areas, and barricade doors and windows.
X
Assigned personnel to meet and direct the emergency response units as they arrive at your facility.
X
Identifying and protecting valuable tools, instructions, machinery, materials and information.
9,10
X
Protecting equipment and material stored outside.
X
Test shutdown procedures.
X
Evacuation
The goal of evacuation is to move people and resources (equipment, supplies and inventory) away from threatened areas. Successful evacuation depends on sufficient warning of an impending disaster.
In planning for an emergency, you must establish clear and detailed procedures for carrying out complete or partial evacuation from buildings or from an entire neighborhood. Neighborhood evacuations require coordination with all elements of your Disaster Management program, as well as with government authorities in the communities affected.
Your plan should include:
Included
Yes
No
Description
Form Attached
Self-Design
The conditions under which an evacuation should be ordered.
X
Evacuation procedures that avoid other hazards, e.g., fallen high voltage wires.
X
Coordinating the site and area of evacuations with local government.
X
Identity of individuals responsible for ordering an evacuation and establish lines of succession for carrying out evacuation.
1
Conditions under which it would be safe to complete a shutdown before ordering a general evacuation.
X
A means of alerting and communication systems for signaling impending or immediate evacuation.
4
Procedures that use search and rescue teams to evacuate personnel when alarms are inoperative.
X
Evacuation routes on maps.
X
Evacuation routes throughout the company so that each employee has two escape options.
X
Adequate lighting for evacuation in stairwells and corridors during a power outage.
X
Training for all personnel to follow the evacuation routes, routines and check-in procedures for site evacuations.
X
Assistance for handicapped employees during an evacuation.
X
Ensuring that non-English speakers understand warning signals and know where to evacuate the workplace.
X
Identity of public or company re-assembly areas that will shelter evacuees from adverse weather, hazardous materials, etc.
2
Assigned responsibility to emergency staff for ensuring that all personnel have been evacuated.
1
A roll-call to ensure that all employees have been evacuated.
X
A means to identify missing persons.
X
A status report of the facility and any missing persons to company and civil authorities following an evacuation.
X
A method to have vital records removed from the site.
10
X
Identity of critical equipment to be evacuated and explain how and by whom it will be moved.
X
Test evacuation procedures for all facilities.
X
Maintaining and updating the evacuation plan regularly.
18
Shelter
In some situations, evacuation of the effected site may not be possible. Under these conditions, an EOP considers how to provide shelter for employees and visitors. Your Plan should describe the conditions under which people would be placed in shelters and the criteria for making this decision. The Plan should describe the capacity of on-site shelters and identify public shelter facilities that local emergency management officials have allocated for company employees.
Your plan should include:
Included
Yes
No
Description
Form Attached
Self-Design
Identity of existing shelter space on company property or off-site.
2
Means to inform employees of shelter locations
X
Directions for moving to shelter in an orderly manner.
X
Assigned corridor, floor and building wardens to assist the movement of employees to shelter.
X
Who will decide when evacuees can leave the shelters.
1
Emergency Services
Implementation of an emergency response depends on the availability of trained personnel. Providing the following emergency services internally, if possible, allows for a faster response time from individuals familiar with company facilities.
Security
Fire fighting
Rescue
Medical and health
Engineering support
Your plan should include:
Included
Yes
No
Description
Form Attached
Self-Design
Current notification lists or call trees for each emergency response team.
13
Advising employees of the risks associated with handling hazardous materials and of best methods of protection.
X
A list of the appropriate equipment, instructions, antidotes and protective clothing for response teams.
5
Ensuring that the response team know when and how to use emergency equipment.
X
Procedures for the response team members to check for contamination and dispose of contaminated clothing.
X
Operating procedures for each response team that describes how will accomplish its assigned tasks and how it will deal with hazards.
X
A method to report casualties, damage assessment and evacuation status to the EOC.
X
Directing and coordinating the actions of the emergency response team during emergency operations.
5
Security services to:
Ø Control traffic
Ø Protect critical resources
Ø Protect property in damaged areas
X
Fire rescue teams deployed in the event of an emergency.
17
X
Fire control equipment where it will be accessible despite the effects of hazards.
X
Team members are alert to dangers during emergencies.
X
Emergency stations for screening casualties, administering first aid, making identification and casualty records and arranging for transportation to medical facilities.
X
Emergency medical support.
14
X
Adequate emergency medical supplies.
5
X
A resource list that identifies the source, location and availability of earth-moving equipment, dump trucks, fuel, etc., to support emergency and recovery operations.
X
An adequate water supply after a facility shutdown for drinking, fire fighting and sanitation.
X
Emergency Information
In developing your Plan, consider how to increase the employees’ awareness of hazards and how to advise employees about appropriate actions before, during and after an emergency. Effective collection and dissemination of information will help to focus emergency action and minimize confusion. Your Emergency Plan should also establish procedures and responsibility for dealing with the media.
Your plan should include:
Included
Yes
No
Description
Form Attached
Self-Design
Assigned responsibility for ensuring that all employees understand the warning signals, receive instructions on what to do in an emergency and know how to reach disaster stations or shelters.
19
X
Written emergency guidance materials distributed to employees. Care should be taken for the visually handicapped and non-English speakers.
X
Posted safety tips, locations of fire exits, evacuation routes, etc., on bulletin boards and other prominent areas.
X
Emergency activities on the agenda of regularly held meetings of the supervisory staff.
X
Briefing all new employees on the Emergency Plan and the roles they will be expected to assume.
X
Scheduled general training in safety measures for all employees and specific training for response teams.
X
A designated information office to act as the official point of contact during an emergency and a spokesperson for all contact with the media.
1
Procedures for authenticating and verifying all information received and for controlling rumors.
1
Supporting Materials
Your Emergency Plan will be much more helpful if you supplement it with the following information:
Floor plans and maps (site and street) that indicate the location of manpower and equipment.
Assignment charts (simple organizational charts) that show the names, titles, addresses and phone numbers of key emergency personnel. These charts should also indicate the responsibilities of each person during an emergency.
Call-up lists contain the names, addresses and telephone numbers of the people responsible for emergency operations. Alternates should be named in case the primary personnel are not available.
List of local resources that provide additional labor, equipment and supplies.
Mutual aid agreements that indicate companies willing to assist during emergencies.
A glossary that defines the terms. The plan should use words that mean the same thing to everyone.
Your plan should include:
Included
Yes
No
Description
Form Attached
Self-Design
Building floor plans, site plans of buildings and grounds, street maps and other plans or maps that would be useful.
X
Charts that show the names, titles, addresses and telephone numbers of key personnel in the emergency organization.
1
Call-up lists of key personnel and their alternates for activating the Plan.
13,14
Lists of mutual aid agreements with other companies, including names and numbers of contacts.
12
X
Glossary of Terms.
X
Administration and Logistics
Emergency Plans require approval from senior management and agreement from departments that will be providing services during an emergency.
Senior management should also direct that testing and updating of the Plan be done on a regular basis, and/or changes occur with personnel or facilities.
Your plan should include:
Included
Yes
No
Description
Form Attached
Self-Design
Written concurrence from all company departments assigned emergency responsibilities.
X
Approval and support from the CEO of the company.
20
The approval date.
20
The name of the office (or individual) that is responsible for maintaining and updating the plan and for ensuring that changes to the plan are published and distributed.
18
An index or table of contents that organizes the emergency information by topic.
X
Provisions for testing the plan by drills and exercises and for identifying deficiencies.
X
A list of the basic emergency resources available, by source and quantity (e.g., lighting, first-aid and medical supplies, fire fighting equipment, etc.).
5
Provisions for training response staff to carry out emergency functions.
19
Provisions for conducting a review after an emergency to determine whether revisions are necessary for improvement.
X
FORM I
NOTIFICATION PROCEDURE
Anyone on premises will call security (or other) to report fire or other situations. Follow department emergency procedures to evacuate personnel, secure the area, or perform other duties as required by the nature of the situation.
Once immediate danger from the emergency is under control, security must telephone or otherwise notify the Senior Executive Management with preliminary assessment of the damage. The Senior Executive Management will notify the Disaster Recovery Coordinator or alternate, with instructions. If an interruption of services has occurred or will occur as a result of emergency, the Disaster Recovery Coordinator telephones the Disaster Recovery Team Members to meet at a designated location (see Form II for meeting sites). The team members notify their key personnel to standby for activation of the recovery plan. The Senior Executive Management is to be kept informed of the situation by the Corporate Disaster Recovery Coordinator.
Notify outside emergency services
Direct facility shutdown
The flow chart below will delineate the chain of command:
This working draft should be reviewed and approved by Corporate Counsel and Senior Management.
FORM II
EMERGENCY OPERATIONS CENTER
MEETING SITES AND ALTERNATES
0 – 48 Hours After Disaster
The Disaster Recovery Team will convene in one of the following locations based on the scope of the disaster and its effect on the corporation:
Location No. 1
Location No. 2
Location No. 3
FORM III
EMERGENCY OPERATIONS CENTER
MEETING SITES AND ALTERNATES
LONG-TERM RECOVERY STAGING/DISTRIBUTION
Facility to be selected form the following alternatives:
Lease Warehouse Space:
Location:
Lease Office Space:
Location:
Etc.
Location:
FORM IV
EMERGENCY OPERATIONS CENTER
The Coordinator [__________________________________] will determine if and to what extent an evacuation will take place. In the event of the Coordinator’s absence, the below listed personnel, in order listed, have the authority to order such evacuation.
NAME
POSITION
1.
2.
3.
4.
5.
Procedures to Effect Evacuation:
The Coordinator (or the designee) will announce the evacuation procedures via the methods:
[CLIENT] to fill in this portion with those procedures that will allow for safe and efficient evacuation.
FORM V
EMERGENCY OPERATIONS CENTER
EMERGENCY SUPPLIES
We are subject to regional disaster such as [events] and will be prepared by storing emergency supplies. We will also contact our local emergency management agency, (sheriff, American Red Cross, etc.) for specific recommendations.
We have developed the following list in anticipation of [the event].
Have on hand the basic materials:
Heavy duty plastic bags
Supply of plastic sheeting or tarps
Masking or duct tape to secure plastic
Battery radios AM/FM
Battery lights
Spare batteries
Large ice chests
Rope
Bottled water
Non perishable food
Can and bottle openers
Toilet paper
Paper plates, cups, napkins and plastic forks, knives, spoons
First Aid Kit
Flashlights
FORM VI
EMERGENCY OPERATIONS CENTER
Duties and Responsibilities
In order to carry out our plan effectively and efficiently, we will assign responsibilities to individuals for the vital components of our Plan. The following assignment are:
Management
Individual(s)
Appoint a safety project coordinator and committee
Appoint an emergency planning coordinator & committee
Work with the emergency committee to design an emergency plan
Provide support and promotion for the plan
Urge company-wide awareness of the plan
Appoint an emergency action team
Safety & Emergency Coordinators
Management
Individual(s)
Become familiar with all rules and procedures of the plan
Safety committee will:
establish and enforce safety rules;
maintain and inspect facilities regularly; and
train and inform supervisors and employees.
Emergency committee will:
assume command in an emergency;
coordinate the activities of outside agencies; fire, police, medical services, security services, maintenance and repair teams, emergency and salvage teams;
communicate with management; and
contact media.
Emergency Planning Committee
Management
Individual(s)
Review and update emergency plan regularly
Review potential emergency situations
Work with the general safety committee
Emergency Action Team
Individual(s)
Participate in emergency procedural training
Evacuate personnel
Protect property
Respond to directions of a team leader
Corporate Disaster Recovery Coordinator
Individual(s)
Authorized to take actions necessary to recover processing capability
Directs activities of Disaster Recovery Team
Informs President of the Disaster Recovery Team’s progress
Software Coordinator
Individual(s)
Restores operating system and related software as needed
Coordinates activities with Hardware Coordinator
Operations Coordinator
Individual(s)
Restores operating procedures after recovery installation
Established processing schedules at recovery site
Directs activities of security to ensure that minimum physical and data security needs are met
Directs activities of off-site storage
New Facility Coordinator
Individual(s)
Directs efforts of rebuilding or replacing data processing installation
Directs efforts of Hardware Coordinator
Hardware Coordinator
Individual(s)
Obtains replacement hardware and supervises its installation at interim site and new site. Work with Software Coordinator in site preparation.
Facilities Coordinator
Individual(s)
Prepares control center (and backup site as needed) with utilities, supplies, furniture and office equipment.
Directs activities of Communications and Transportation Coordinator to meet needs of establishing telephone communications and transportation between the control center.
Communication Coordinator
Individual(s)
Ensure that required telephone service is provided to the new location, backup sites, backup storage facility and at the site being restored to normal operations. Ensure that data communications facilities are provided for input to and from the backup site.
Notify the team members of the progress and status of communications arrangement.
Ensure that the team, primary and backup sites are providing the required level of protection.
Initiate action to upgrade communications when appropriate.
Insurance Coordinator
Individual(s)
Lists and photographs damage and records cost for insurance claims.
Contracts with salvage organization to save whatever possible.
Security Officer
Individual(s)
The person assigned responsibility for facility security in disaster situation would generally be the same person who is normally responsible for facility security. Special concerns of the Security Officer in a time of disaster would be:
Preventing access to the premises by unauthorized personnel
Assisting police in security operations
Clearing access for emergency vehicles
Protecting vital records
Protecting essential equipment (e.g., computers)
Medical Response
Individual(s)
If the company employs an Occupational health Physician or an Occupational Health Nurse, the Disaster Planning Committee should work with these health professionals in developing this section of the plan.
A nurse or doctor already on site at the time of the disaster occurrence can begin providing emergency care or take charge of injury management before outside medical emergency teams arrive. Medical personnel can be expected to assume these types of responsibilities:
Provide emergency medical care
Medical Response
Individual(s)
Coordinate and direct activities of auxiliary first-aid personnel
Assess injured persons to assure that the most seriously injured are given priority care when paramedics or other emergency medical assistance arrives.
Determine identity of all injured persons and their destination for medical treatment. Record and convey this information to the Communications Director.
Assist outside emergency medical personnel.
Medical Response
Individual(s)
Record the condition of injured persons and the treatment given before leaving the site and send a copy of this information with the person to the hospital.
Provide status information to the communications Director for dissemination to the families of the injured and to the media.
Where no medical personnel are on site, and especially when medical emergency response from the outside is delayed for any length of time, first-aid trained members of the Emergency Response Team would be expected to assume many of these duties. Their main limitations would be in the level of emergency care they could provide and in assessing the severity of injuries.
Restoration Team Members are Responsible for:
Individual(s)
Determining specific damage to each asset.
Determining team and cost to repair, replace, rebuild or upgrade equipment and facilities.
Initiate site cleanup operations, perform repairs/replacement actions.
Testing primary site readiness.
Assisting with conversion from backup to primary site.
The team managers must be familiar with operations within their respective areas to effect continued operation. The plan is not a mechanical checklist and does not address every eventuality that could occur but relies heavily on the skills of team members and other employees that may be involved. It will be up to each individual to determine how best to effect recovery and resume normal operations relaying that information to the Coordinator.
Communications/Public Relations
One person is usually assigned to coordinate or direct communications efforts, but in most cases more than one person is needed to carry out these responsibilities. Some of the activities assigned to communications personnel are:
Individual(s)
Activating alarms or warning systems for evacuation.
Calling outside emergency services (e.g., fire/police) and directing them to the proper locations on arrival.
Notifying key personnel in the company.
Handling incoming and outgoing calls.
Notifying and dealing with family members of injured workers.
Providing information to the press, radio and TV reporters.
Maintaining communication between key personnel on site.
Determining whether all personnel have been accounted for and informing emergency response personnel of those believed to be missing.
FORM VII
EMERGENCY OPERATIONS CENTER
Critical Personnel
This list identifies critical personnel. Personnel are listed by function, job title, and the number of people required.
Critical Disaster Response (first 10 hours)
Function
Job Title
No. Required
Immediate Disaster Response (first 72 hours)
Function
Job Title
No. Required
Initial Recovery Period (3 days to 6 days)
Function
Job Title
No. Required
Extended Recovery Period (6 weeks to 18 months)
Function
Job Title
No. Required
FORM VIII
EMERGENCY OPERATIONS CENTER
Workspace
This list documents the work environment we will require to restore our operations.
Function:
No. of people required:
Critical 10 hrs.
Immediate 72 hrs.
Initial 3 day-6 week
Extended 6 wk-18 mo
7 A.M. – 5 P.M.
Other hours
No. of workstations:
Describe unusual requirements that cannot be met with standard office furniture:
Describe critical space requirements (sq. ft.) for special equipment:
Describe critical environmental requirements (e.g., air conditioning):
Describe special location requirements (e.g., the need to locate one function adjacent to another or to locate people within a department adjacent to others):
FORM IX
EMERGENCY OPERATIONS CENTER
Office/Communication Equipment
The list of office and communication equipment will be needed to restore all operations.
Make & Model ___________ ___________ ___________ ____________
___________ ___________ ___________ ____________
CRT/Video Terminals
Make & Model ___________ ___________ ___________ ____________
___________ ___________ ___________ ____________
Software
Program Name ___________ ___________ ___________ ____________
___________ ___________ ___________ ____________
FORM X
EMERGENCY OPERATIONS CENTER
Vital Infrmation
After a disaster, we will require retrieval of information that has been identified in advance as “vital” and safeguarded at an off-site location.
This form will identify vital information, explain how to retrieve it, and develop a strategy for ensuring that this information is always current.
dentify vital information (use one form for each category of information, e.g., accounts payable, accounts receivable, general ledger).
Information Description/Document Name:
Information media:
Paper
Microfilm – 4×6 fiche
Microfilm – 16mm roll film
Diskette
Magnetic tape
Other
Retrieval equipment:
Microfilm Reader – fiche
Microfilm Reader – roll
PC
Software
Mainframe
Other
FORM XI
EMERGENCY OPERATIONS CENTER
Raw Stock and Supplies
In order to continue operations after a loss, we must have raw stock and supplies necessary to produce our finished product. This section addresses the issues that affect replenishing raw stock and supplies after a loss.
In addition to the information requested in this section, we give special consideration to:
alternative sources for suppliers with only one location in case of a loss on their property;
other manufacturers or suppliers who participate in the actual processing of our product (i.e., subcontractors who assemble or refine your product); and
expert buyers needed to make very specialized high tech purchases.
RAW STOCK/SUPPLIES
UNUSUAL CHARACTERISTICS
QUANTITY REQUIRED TO OPERATE
ALTERNATE STORAGE SITE (location)
TIME NEEDED TO REPLENISH
FORM XII
EMERGENCY OPERATIONS CENTER
Communication
Between [client] and Other [client] Locations and Business Firms
After a disaster, normal communication channels may not exist. Some divisions may have to resume immediate contact with specific persons or organizations (internal and/or external). List these contacts, the regular means of communication, and the time frame in which the communication must be resumed.
CONTACT
METHOD
TIME FRAME
FORM XIII
RECOVERY TEAM CONTACT LIST
SITE RECOVERY COORDINATOR:
CONTACT
WORK PHONE
HOME PHONE
HOME ADDRESS
Primary:
Alternate:
COMPUTER HARDWARE
Primary:
Alternate:
OFFICE SPACE REQUIREMENTS:
Primary:
Alternate:
FURNITURE & EQUIPMENT:
Primary:
Alternate:
OTHER OFFICE EQUIPMENT and SUPPLIES:
Primary:
Alternate:
SECURITY:
Primary:
Alternate:
PERSONNEL:
Primary:
Alternate:
INSURANCE:
Primary:
Alternate:
PUBLIC RELATIONS:
Primary:
Alternate:
FORM XIV
EMPLOYEE CONTACT SYSTEM
In the event a damaging magnitude occurs while you are at home, please do the following:
Wait from one to three days depending on damage before trying to telephone the office.
If you can’t reach the office, attempt to call [ ] or the Command Center at [ ].
Tune into [local radio station-call numbers/letters] which are [client] official news announcement stations.
If you are a member of the emergency response team or the salvage team, attempt to call the office at [ ] or the Command Center at [ ].
A copy of everyone’s home numbers is in the “Emergency Plan” and when service is available, everyone will be contacted.
A copy of all employee phone numbers is also in the appendix [option].
Employee Notification
This list identifies the coordinators who will notify employees of a disaster and tell them when they are to report for work. The list also identifies the employees to be contacted.
Division Coordinator
Work Phone
Home Phone
Back-up Coordinator
Work Phone
Home Phone
Employees
Work Phone
Home Phone
FORM XV
COMMUNICATIONS
Vendor Notification
This list of vendors should be notified if our company is severely affected by a disaster. We want to tell them about the recovery locations and changes in scheduled deliveries, etc.
COMPANY
CONTACT PERSON
PHONE
FORM XVI
COMMUNICATIONS
Emergency Assistance Organizations
After a disaster, normal communication channels may not exist. Some divisions may have to resume immediate contact with specific persons or organizations (internal and/or external). List these contacts, the regular means of communication, and the time frame in which the communication must be resumed.
CONTACT
METHOD
TIME FRAME
Fire Department
Police Department
Highway Patrol
Hospital
Ambulance
Paramedics
FEMA
County Building Inspector
Red Cross Disaster Unit
Office of Emergency Services
State Disaster Assistance Division
FORM XVII
HANDBOOK MAINTENANCE
The Emergency Plan is to be maintained by the Disaster Recovery Coordinator. Any changes, additions, deletions, etc., are to be sent to the Coordinator.
Any change, addition, etc. (with the exception of telephone numbers and addresses) will be updated and distributed on a monthly basis.
Review of the Emergency Plan will be made every six months, unless otherwise indicated by the revision date.
FORM XVIII
TRAINING
A variety of training needs are identified in connection with executing an effective disaster recovery plan. The training should be provided by persons who have expertise in the specific area. For example, someone outside the company might be used to provide first-aid/CPR instruction or for training in the use of emergency respirators. Other training needs can usually be met by using persons within the company.
Special training needs are identified as:
General – involving all employees such as:
– Knowing evacuation plans;
– Knowing how to reach their disaster station or shelter;
– Recognizing alarm signals;
– Knowing how to report emergencies;
– Knowing what type of emergencies could occur.
Special – involving only certain persons assigned to special or high risk tasks such as:
– Emergency Response Team Members;
– Medical response personnel, including first-aiders;
– Communications personnel;
– Command positions.
Once the plan is completed and “tested”, the company will be in a better position to cope with a disaster situation. Any failures of the system, identified during the test, should be reviewed and changes made.
The plan should never be allowed to become obsolete or ineffective. Changes in a facility, such as growth in size, change in operations and additions or deletions or hazardous materials, can cause the plan to become obsolete. Loss of key personnel, lack of ongoing management support or an influx of new employees can damage the effectiveness of the best plan.
To maintain a viable plan, the plan should be reviewed and updated at least twice a year to reflect changes in the facility, facility personnel, the community and its resources, and the law. Telephone numbers will be updated monthly.
FORM XIX
A degree of risk exists in everything we do in life. [Client] is committed to providing a safe working environment policy and protecting employees, property, customers, and suppliers through ongoing loss prevention and managing potential disasters. To this end, [client] has assigned the development, implementation and administration of corporate safety and security procedures referred to as our Disaster Management Program. Guidelines and assistance will be provided by specified department(s) or individual(s).
anywhere or anytime, from the responsibility of being alert to unsafe conditions and taking timely action to correct them.
Creating and maintaining a safe working environment also requires the interest and cooperation of every employee throughout the [company]. The observation of safety and security procedures must be an integral part of our daily working hours.
As a [top manufacturer/developer] of [name products and/or services] in the [U.S., Canada, and throughout the world,] we will do everything in our power to retain our market position and image.
Name [President, Chairman and/or CEO]
Company Name
Date
This working draft should be reviewed and approved by Corporate Counsel and Senior Management.
Shrinkage measurement tester is the process in which a fabric becomes smaller than its original size, usually through the process of laundry, especially when applying heat. Shrinkage means dimensional change of knit fabric after certain agencies applied on it. It may be occurred when it is washed and dried or ironed. It may be occurred when it is laundered. The main issue for finishing and knitting
How to calculate the shrinkage?
The remember is that for every 1/8″ the lines shrink, this equals one percent in shrinkage.
Before wash, the lines measured 12.5” so if the fabric measures 12 3/8″ after wash, the difference is 1/8” or 1% shrinkage calculated.
As example- .125/12.5=0.01 x 100 = 1%
What is garments fitting?
Basically the customer’s /wearers’ comfort ability will require on the wearing apparels.
Better appearance will be the second requirement of the well fitted garment.
Different type of fitting problem and its solution
We find deferent type of fitting problem when we wear garment on dummy or human body. Some common problem and its solution given on next slides
Shrinkage procedure
shrinkage s/b 10% for cotton & 100% for denim & elastin fabric
Shrinkage fabric s/b length 70 cm and width 70 cm.
four side mark s/b distance 50 cm by pen or sewing track.
out put side s/b over lock.
wash
Shrinkage check.
Shrinkage report.
Documents need to be checked during factory evaluation
Fabric / yarn / skin inspection report.
Trim / accessories inspection report
Fabric shrinkage / elongation test report.
Garment shrinkage / elongation test report.
Pre-wash inspection report.
Post-wash inspection report.
Dye lot control report. [Shade band report. (Show some shade bands)]
Fusing control report
Pre-production meeting report.
Pilot run record.
Production planning record
Fabric relaxation report
Cutting inspection report (cut & sewn items).
Embroidery
Printing inspection report
Inline inspection report.
End-of-line inspection report and / or 100% finished garment inspection report.
Thread trimming inspection report
Pressing inspection report
Final QA audit report (after packing).
Broken needle policy. (Mandatory).
Metal or needle detector calibration report (Mandatory for La Sensa & Royal Velvet )
Sharp tools control policy. (Mandatory )
Broken needle register (last 3 months record)
Some List of Measurement Discrepancy
Chest/Bust Waist Bottom/Sweep Center Back Length Back Length Fm Hps Center Front Length Front Length Fm Hps Side Seam Across Shoulder Across Front Shoulder Seam Across Back Yoke Heigth Arm Hole Slv Length Slv Under Arm Bicep Elbow Cuff Length / Opening Slv Plkt Length Collar/Band Lenght Collar Point Collar Height Band Height Pkt Position Pkt Position Cf Pkt Lenght Pkt Width Flap Heigth At Center Flap Height At Side Slv Tab Length Slv Tab Width
Elastomeric Silicone Micro-emulsion for Shrinkage
Auto is a finishing agent based on elastomeric silicone micro-emulsion stable to shearing forces. It imparts a particularly soft handle and elasticity to a wide range of fabrics. It can be applied by padding and exhaustion. The high stability to shearing allows its use on Jet or Overflow machines. Nevertheless, we recommend to perform preliminary trials. Aqueous dispersions are very stable and the low polarity allows its use with a wide range of finishing agents like fixing agents, electrolytes and resins. It permits to obtain good whiteness without risk for lustre of hue of optical brighteners.
• Gives a particularly soft and smooth handle • Imparts elasticity and a quick shrinkage to hosiery goods • Confers good sewing properties, mainly on synthetic blends • Can be used as brushing lubricant for fleece fabric • Enhances crease resistant properties of finished garments • Can be applied on yarns as knitting and winding lubricant • Can be used for all types of fibres including natural/synthetic blends and some uncommon fibres like mohair and silk • Is compatible with fixing agents like Croscolor FIX-DRS, glyoxal and resin systems • Can be applied by padding or exhaust methods • It behaves well to shearing
• By exhaustion
It is recommended to work in slight acid conditions to improve the product build-up. Optimum pH is between 5.5 – 6.5 but an adequate exhaustion is achieved in more neutral medium. A good stirring is essential to obtain a good absorption and an even repartition. The level of product to apply depends on different factors like the type of the fibre and spinning (ring or Open-end). In the Open-end system, a higher quantity is needed. A level of 2 – 3 % is recommended to obtain softness with lubricating characteristics and good sewing properties. It is preferable to dilute Auto with water before addition to winch and other long liquor ratio machines. A treatment at 40 – 50°C will give a regular exhaustion after 20 minutes.
IMPORTANT
Avoid direct contact of Auto with steam.
To avoid silicone stains, it is recommended to heat the bath at a temperature between 40 – 50°C. Then, add Auto . This temperature must not be modified during the exhaustion of Auto .
• By padding
We recommend a concentration of 20 – 30 g/l of Auto for wet on wet application with a good exchange of liquor. Stable mixtures with crease resistant resins can be made, but it is nevertheless advised to make some lab trial to check the compatibility.
Fabrics can be dried by usual way. It is not necessary to polymerise at high temperature.
Good hygienic and industrial practices should be followed and, when employed as recommended, Auto will not present any hazard. However, prolonged skin contact with the neat product should be avoided and any splashes on the skin should be washed off with water. For further instructions, see Auto Material Safety Data Sheet. A team of trained textile technologists, along with full laboratory, pilot plant and semi-bulk facilities are maintained to carry out any trials or technical service work associated with our products. This team of technologists is available to carry out trials at customer’s premises when appropriate.
These resources are available without any obligation on the customer to purchase our products. The information given in this leaflet is based not only on work in our laboratories but also on the reported results of other workers in this field. It is offered without guarantee and no patent liability is assumed.
Standard achievable shrinkage & twisting for different type of fabric:
Sl no.
Types of fabric
Required dimensional stability
Tolerance of dimensional stability in kiabi manual
Required twisting
Tolerance of twisting in kiabi manual
1
1×1 rib solid
L=±5%, w=±5%
L=±5%, w=±5%
5%
5%
2
1×1 rib y/d
L=±6%, w=±7%
L=±5%, w=±5%
5%
5%
3
S/j above 160 g.s.m solid
L=±5%, w=±5%
L=±5%, w=±5%
5%
5%
4
S/j above 160 g.s.m y/d
L=±5%, w=±5%
L=±5%, w=±5%
5%
5%
5
S/j 160 g.s.m & below 160 g.s.m solid
L=±5%, w=±5%
L=±5%, w=±5%
7%
5%
6
S/j 160 g.s.m & below 160 g.s.m y/d
L=±5%, w=±7%
L=±5%, w=±5%
7%
5%
7
Elastane fabric
L=±8%, w=±6%
L=±8%, w=±6%
7%
5%
8
Interlock
L=±7%, w=±5%
L=±5%, w=±5%
5%
5%
9
Pique polo
L=±7%, w=±5%
L=±7%, w=±5%
5%
5%
Shrinkage measurement
application:
touch:
weight:
width:
wash shrinkage:
heat shrinkage:
base material:
temporarily fusing interlining
suitable for washers and garment dyeing
fusible coating dissolves at a minimum temperature
of 40° C
soft
approx. 120 gr/sqm (weight without coating)
109/111 cm (43/44”)
from –0.5 to –1.5 %
from +/-0 to –0.5 %
100 % cotton
available in white, off-white and different colours
Recommended processing data:
fusing temperature: 135-155° C
fusing pressure: approx. 5–15 N/cm²
fusing time: 14-16 sec.
To fuse by hand with flat iron:
switch the iron on maximum temperature
= position “cotton”.
Iron slowly with maximum pressure over the fabric
to fuse fabric and interlining.
Recommended
washing instructions:
minimum water quantity:
time:
temperature:
detergent:
after rinsing:
2 liters per shirt
12 minutes per washing cycle
40° C
without borax or perborate, pH value: 7 to 8
if necessary, another 5 minutes’ washing at 30° C with softener (pH value according to softener data sheet)
PROCEDURE: For sub contract Knitting, Dyeing, Finishing & Yarn Dyed separate orders are prepared including necessary requirements as per our buyers’ requirements and placed to the sub contracts factories and we keep the records after receiving the sub contractors.
Note: Here no specific format is used for sub contract work order as the necessary parameters are varying every time.
INSPECTION: In case of sub contract knitted greige fabric is inspected as per 4-point system and it is recorded in Greige Inspection Report (F/QC/04).
Formula = B X 100 = Points/ 100 Sq Yds
A
Here, B = Total points found, A = Total SquareYds
A
Frequency:
Greige fabric is inspected based on sampling
Formula: √a +1 (ref: Martindle)
Here, a =Total No of roll
Acceptance: In greige inspection we accept up to 40 points per 100 sq yards (however this should not be exceeded 28 points per 100 sq yards in case of finished fabric). If it is more than 40 (ie. up to 60 is B grade, up to 80 is C grade and more than 80 is considered as rejected) in greige stage, QC people will make the NCMPR (F/QC/03) for final decision accordingly.
In case of sub contract Dyed & Finished fabric it is inspected as per 4-point system and it is recorded in Finished Fabric Inspection Report
Here actual roll length in yds and actual width in inch.
Frequency:
Finished fabric is inspected based on sampling
Formula: √a +1 (ref: Martindle)
Here, a =Total No of roll.
Acceptance: As per procedure using the Finished Fabric Inspection Report form if it is below 28 points per 100 sq yards then it is accepted and if it is more than 28 then QC people will prepare Non-Conforming Material/Product Report (F/QC/03) for final decision of review board whether it is useable or not for the same or by any subsequent procedure like re-process or some thing else.
Pressley strength tester is used to determine the bundle of fiber strength of textile raw materials which is finally expressed in pressley valve for example tensile strength in lbs/square inch. SIt includes clamps ( distance from 0″ to 1/8″ can be choosen ). Use of Pressley requires a torsion balance up to 5 mg and 0,01 mg accuracy ( code 259D). An instrument of Pressley strength tester determine the resistance of cotton fibers.
Specification of Pressley strength tester
Product Category:Yarn
Machine Category: Yarn QC
Product Name: Pressley strength tester
Product Model:According to Manufacturer
Product Class: New
Origin: Made in China
Brand/ Manufacturer: Name of Manufacturer
Agent in Bangladesh: No/Yes
Power:380v
Temperature:Normal
Certification:SGS/Others
Production Capacity:NA
Quality Standard for Ring frame Cop-Combed Cotton
Sl.No
Yarn characteristic
Required value for 30s
Other counts
01
Average yarn count
30 ( 29.6 – 30.4)
nominal count plus or minus 1.3%
02
Count C.V%
less than 1.5
Less than 1.5%
03
Twist Multiplier
3.5 – 3.6
3.5 – 3.6
04
TPI C.V%
less than 2.5
less than 2.5%
05
U%
9.2 – 9.8
5 – 10 % Uster Stat. value
06
-50% thin place / 1000m
less than 4
5 – 10 % Uster Stat. value
07
-30% thin place / 1000m
less than 650
5 – 10 % Uster Stat. value
08
+50% thick place / 1000m
less than 30
5 – 10 % Uster Stat. value
09
+200 Neps / 1000m
less than 50
5 – 10 % Uster Stat. value
10
Total Imperfection / 1000 m
less than 85
5 – 10 % Uster Stat. value
11
RKM ( tenacity) gm/tex
more than 16.5
more than 16.5
12
RKM C.V%
less than 7.5 %
5 – 10 % Uster Stat. value
13
Elongation %
more than 5.5
more than 5.5
14
Hairiness H
4.0 – 4.5
< 50% value of Uster Statistics
15
Hairiness Standard Deviation
less than 1.5
25% Uster stat value
16
Objectionable classimat faults(short & long)
less than 1 per 100 km
less than 1/100km
17
Total classimat faults
less than 150
5 – 10 % Uster Stat. value
18
H1- thin faults
less than 5 per 100 km
5 – 10 % Uster Stat. value
How to Buy Cotton?
Cotton buying is the most important function that contributes to optimum profit of a Spinning Mill.
Quality Evaluation : Cotton quality evaluation is usually based more on experience than on scientific characteristics testing.
Timing of purchase: Purchase timing depends on comprehensive knowledge about various factors which affect prices.
Choosing supplier : Reliable supplier choosing for reliability of delivery schedules & ability to supply within prescribed parameters define cotton quality.
Price bargaining : Bargaining for the lowest price depends on buyer’s reputation for prompt payment & accepting delivery without dispute irrespective of price fluctuations.
Logistic organising : Organising logistics for goods transportation & payment for value of goods enhance benefits arising out of transaction.
Profit making : Profit making depends on producing high quality yarn to fetch high prices. Influence of raw material quality is very important in producing quality yarn. But, quality of yam is a compound effect of quality of raw material, skills of work-force, performance of machines, process know-how of technicians & management expertise.
A good spinner is one who produces reasonably priced yarn of acceptable quality from reasonably priced fibre. Buying a high quality, high priced cotton does not necessarily result in high quality yarn or high profits.
Guidelines for Cotton Contracts:
Buyer & seller should clearly reach correct understanding on following issues:
Country of Origin, Area of Growth, Variety, Crop year
Quality – Based on sample or
Description of grade as per ASTM standard or sample,
For grade only & specifying range of staple length,
Range of Micronaire, range of Pressley value, uniformity,
Percentage of short fibre, percentage of non-lint content,
Tolerable level of stickiness,
Percentage of Sampling at destination
Procedure for settling disputes on quality or fulfilment of contract obligations.
Responsibility regarding contamination or stickiness.
Price in terms of currency, Weight & place of delivery.
Shipment periods
Certified shipment weights or landing Weights
Tolerances for Weights & Specifications
Port of Shipment & port of destination, partial shipments allowed or not, transhipment allowed or not, shipments in containers or Break-bulk carriers
Specifications regarding age of vessels used for shipment, freight payment in advance or on delivery
Responsibility regarding Import & Export duties
Terms of Insurance cover
Accurate details of Seller, Buyer & Broker
Terms of Letter of. Credit regarding bank negotiation, reimbursement & special conditions, if any
Choose Correct Supplier or Agent:
Apart from ensuring correct terms of Contract, Buyer should ensure that purchase is made from Reliable Supplier or through a Reliable Agent. Some suppliers evade supplies under some pretext if market goes up. Otherwise, they supply inferior quality either way buyer suffers. By establishing long term relationship with reliable Suppliers, Buyers have satisfaction of getting correct quality, timely deliveries & fair prices. So, it is good to establish long term relationship with a few agents who represent reputed Trading Companies in various Cotton Exporting Countries. They usually give reliable market information on quality, prices & market trends so that buyer can take intelligent decision. As cotton is not a manufactured commodity, it is good to buy from dependable suppliers, who ensure correct quality supply with a variation within acceptable limits at correct price & also deliver on due date.
Choosing Quality:
In a market with varying supply-demand situation buyers should decide which counts of Yarn to be spun & samples to be collected suitable for spinning yarn counts programmed for production. Many spinners plan to do under-spinning. For Example, cotton suitable for 44s is used for spinning 40s & some do over-spinning. They buy cotton suitable for 40s & spin 44s Ne. But, is advisable to spin optimum count to ensure quality & also keep raw material cost as minimum as possible. Some spinners also buy more than two varieties & blend them for optimum spinning which requires a good knowledge to evaluate cotton quality & co-relate with yarn properties of required specifications. So, cotton buyer should develop expertise in assessing cotton quality. Machine tests are done only to confirm manual evaluation.
Taking Right Option:
It is not advisable just to look at price quoted by supplier. Correct costing should be done to work out actual cost when cotton arrives for being processed. Lower price does not always mean highest profit for buying. Profitability may be affected by factors below:
If trash content is higher, that produce more waste resulting in reducing Yarn out- turn & hence profitability.
If uniformity is less, end-breakages become higher reducing productivity & profitability.
If grade is poorer or immature fibres content is higher, yarn appearance is affected which fetches less price in market.
Longer transit period for cotton transport reduces profitability due to funds blocking for a longer period & increased Bank Interest.
Rate of Sales Tax varies from State to State which should be taken in to account.
Hence, thorough costing should be worked out before deciding on quoted price only.
Profit margin in spinning cotton should be calculated before deciding. Options available depending on market conditions should be studied carefully & factors below to be considered for taking options:
Count for which demand is good in market
Prices for various counts for which demand exists.
Cost of manufacturing various counts.
Adequacy of machinery for selected count.
Various varieties of cotton available for spinning selected count.
Profit margin for each count using different varieties.
Price quoted by different Agents for same variety of selected cotton.
Reliability of supplier for quality & timely delivery.
Cost Consideration:
Apart from price quoted by seller, other incidental costs must be taken into consideration before buying:
Duration for goods to reach Buyer’s mill from seller’s Warehouse as longer time incurs higher interest charges.
Cost of Transportation & Taxes.
Resolution of differences
If any discrepancy arises in quality, weight & delivery periods, sellers should be willing to resolve differences amicably & quickly. In case matter is referred to Arbitrator, award of Arbitrator must be immediately enforced.
Bench Marks for Easy Reference
It is better if quality bench marks are established for different varieties so that buying decisions are easy for buyers. Following standards are found to be appropriate for Strict Middling Grade Cotton of staple 1.3/32″.