Circular Knit Machine Type and List

Circular Knit Machine Type and List

Circular Knit Machine

M/C DIA/GGM/C TYPEBrand nameRemarks
24”/24GS/JERSEYPailungFull feeder lycra provision
25”/24GS/ JERSEYPailungFull feeder lycra provision
26”/24GS/ JERSEYFukuharaFull feeder lycra attachment
26”/24GS/ JERSEYPailungFull feeder lycra attachment
28”/24GS/ JERSEYFukuharaFull feeder lycra attachment
28”/24G PailungFull feeder lycra provision
30”/24GS/ JERSEYFukuharaExtra 2 cylinder 20G
30”/28GS/ JERSEYMayer & CieExtra 2 cylinder 24G   Full feeder lycra attachment
30”/28GS/ JERSEYFukuharaExtra 2 cylinder 24G   Full feeder lycra attachment
30”/28GS/ JERSEYPailungExtra cylinder , 16G, 24G & Full feeder lycra attachment
32”/24GS/ JERSEYFukuharaExtra cylinder 28 G
36”/24GS/ JERSEYFukuharaFull feeder lycra attachment
30”/24GS/J Auto striper(6color)PailingExtra cylinder 16G & full feeder.
36”/24GS/J Auto striper(6color)PailingExtra cylinder 16G & full feeder.
30”/18GRib Auto stripePailung 
36”/24GS/ JERSEYPailungFull feeder lycra attachment
30”/20GFLEECETerrot 
30”/20GFLEECEPailung 
30”/20GFLEECEFukuhara 
30”/18GRIB/InterlockTerrotExtra cylinder 22g, full feeder lycra attachment.
34”/18RIBTerrotFull feeder lycra provision
36”/18GRIBPailungFull feeder lycra provision
36”/18GRib/InterlockTerrotExtra 1 cylinder 22G.Full feeder lycra provision
36”/22GInterlockPailungExtra cylinder 24G Full feeder lycra provision.
36”/18GRib38”/18GFukuhara1 M/C full feeder. provision
38”/18GRibPailungExtra cylinder 12G (1m/c) with lycra provision
40”/18GRIBPailungWith lycra provision
42”/18GRIBPailungWith lycra provision
Fabric inspection  M/C   

Total no. of M/C = 71

Total production = 222220 Kg/day.

NB: Production depends on Yarn type, Quality, Fabric type, fabric construction m/c conditions ETC.

FLAT KNITTING MACHINE

Brand NameM/C TypeSpecificationModelProduction CapacityRemarks.
MatsuyaFlat14 GaugeM-100Collar=137250 Pic/day

 

Cuff= 187250 Pic/day

 

Sweater / Pullover

Machine ListType
Winding machine 
  
Hand flat knitting machine                     Single bed3          Gauge
Hand flat knitting machine                    Double bed3          Gauge
Hand flat knitting machine                     Single bed5          Gauge
Hand flat knitting machine                    Double bed5          Gauge
Hand flat knitting machine                     Single bed7          Gauge
Hand flat knitting machine                    Double bed7          Gauge
Hand flat knitting machine                     Single bed10         Gauge
Hand flat knitting machine                    Double bed10         Gauge
Hand flat knitting machine                     Single bed12         Gauge
Hand flat knitting machine                    Double bed12         Gauge
Hand flat knitting machine                     Single bed14         Gauge
Hand flat knitting machine                    Double bed14         Gauge
Hand flat knitting machine            Gauge
Hand flat knitting machine            Gauge
Hand flat knitting machine            Gauge
  
Semi automatic machine                        For bands 
Semi automatic machine 
  
Computer knitting machine3          Gauge
Computer knitting machine5          Gauge
Computer knitting machine7          Gauge
Computer knitting machine14         Gauge
Computer knitting machine            Gauge
  
Linking machine                          Round  / Straight3          Gauge
Linking machine                                      /5          Gauge
Linking machine                                      /7          Gauge
Linking machine                                      /10         Gauge
Linking machine                                      /12         Gauge
Linking machine                                      /15         Gauge
Linking machine                                      /            Gauge
Linking machine                                      /            Gauge
  
Overlock machine                                     3 thread 
Overlock machine                                     4 threadJUKI
Overlock machine                                     5 threadJUKI
Lubricant Best Sewing Machine Oil for Material Safety

Lubricant Best Sewing Machine Oil for Material Safety

Lubricant Best Sewing Machine

  • Ablaze Area : 100 F up
  • Sputnik : 290º Centigrade
  • Figure: Liquid
  • Smell: Near of Without Smell
  • Thikness: 10º Celsius  sss

Name of the Sewing Machine

  1. Plain Machine
  2. Over Lock Machine
  3. Flat Lock Machine
  4. Bar Tack machine
  5. Feed of the Arm Machine
  6. Kansai Machine
  7. Button Hole Machine
  8. Button Stitch Machine
  9. Snap Button Machine
  10. Two Needle Machine
  11. Rip Cutting Machine
  12. Button Test Machine (Pull)
  13. Hand Cutting Machine

Side Affect:

  • If breathing may happened headache and minor uneasy.
  • It eating may feel vomiting
  • It may burn if it is touch by skin
  • It may burn eyes if it falls on eyes.
  • Few Toxins

First Aid

  • If it is fall on eyes then wash minimum 15 minutes and take help from doctor.
  • If machine oil absorbed on any fabric in any place then quickly that fabric should open.
  • If it is problems by breathing then remove to fresh air place and take help from doctor.
  • If the patient is senseless as soon as should go to the doctor, and if the breathing is out of order then mouth method should be applied.
  • If the machine oil absorbed on skin then wash it properly by the soap and water.
  • If any body drink he should wash his face and anybody feel sick then need to transfer to the hospital.

Preventive Action:

Best Sewing Machine should handle safely. During delivery must be use goggles, hand gloves, gumboot and chemical uniform. Ventilation should available. After using hand will be wash. Empty drum (which is use machine oil) if will use another reuse it will be wash properly.

Fire protection :

If any fire, will use CO2, Dry chemical power. This type of fire should use foam type fire extinguisher. Some times water spray also effective.

General Garments Machine List for a Factory

General Garments Machine List for a Factory

Garments Machine List

  • More than 200 Garments Machine 
  • Automatic fabric inspection machine
  • Hand inspection machine
  • Automatic fabric layer machine
  • Hand layer table
  • Automatic cutting machine
  • Straight knife
  • Fabric clips / clamps
  • Band knife with metal glove
  • Drill
  • Fusing machine Width
  • Single needle machine Lock stitch
  • Single needle machine Chain stitch
  • Double needle machine Lock stitch
  • Double needle machine Chain stitch
  • 4 needle machine Lock stitch
  • 4 needle machine Chain stitch
  • Automatic machine
  • Chain stitching machine
  • Flat lock machine
  • Overlock machine 3 thread
  • Overlock machine 4 thread
  • Overlock machine 5 thread
  • Button hole machine
  • Button attach machine
  • Snap button machine
  • Bartack machine
  • Blind stitching machine
  • Boiler
  • Vacuum iron table with steam
  • Vacuum iron table without steam
  • Iron with steam
  • Iron without steam
NAME OF MACHINEBRANDSMODEL NO.
Plain Machine (Normal)TOYATALS2-AD140B
MITSUBISHILS2-130 / DB-126
CONSEW 
JUKIDDL-5530N/DDL-5550
 DDL-8300
 DDL-8500
 DDL-8700
BROTHERSL-1010-3
DB2-B735-3
SUNSTARKM-250A/KM-250AL
Plain Machine (Computer)BROTHERDB2-B735MKIII-413
S-7200A-403-022/MD-7410
JUKIDDL-9000DS-WB/CP-160
SUNSTARKM-250AL-7S
Vertical Edge Trimmer MachineBROTHERSL-777B-31-64
2 Needle  Machine (Fixed)JUKILH-3128SF
2 Needle  Chain Stitch M/CCONSEWBN-2910
4 Thread OverlockJUKIMO-2314/2354N/2364
 MO-3314E-RE6
 MO-3914N
 MO-6714S-BE6Without Cut.
 MO-6714S-BE6-44HWithout Cut.
PEGASUSM-652-13
 M752-13H-2X 5
SIRUBA747-514 M2-24
YAMATOCZ6125-Y5DF/K2/CC4
4 Thread Overlock (Computer)JUKIMO-2316/ 2366N
MO-3616N
MO-3616F
6 Thread OverlockJUKIMO-6743S-1D6-40H/TSC41
PEGASUSM732-355-3X2X4/KH018
SIRUBA767F-516-M2 324
Flat Lock Cylinder BedJUKI UnionMFC-7605-U06-B56
SIRUBAC-007J-W122/356/CH
Flat Lock Flat BedJUKIMF-7723-C10-B56
JUKI UnionMF-7605U-U06
PEGASUSWI562-01JX356CT
SIRUBAF007J-W122/356/FHA
SUNSTARSF-7500/M156G
YAMATOCF2300M-156M
Button Stitch(Computer)BROTHERKE-438B/ BE-438B
JUKILK-1903ASS-301/MC-596-KSS
 LK-1903SS-302/MC-590-3K
SUNSTARSPS/D-B1202-03
Button Hole M/c(Comp)JUKILBH-1790S/MC-601KSS
Bartack Machine(Comp)BROTHERKE-430B
JUKILK-1900A-SS/MC-596-KSS
LK-1900
SUNSTARSPS/D-B1201M
Eyelet Hole (Comp.)BROTHERRH-9800-01-14
  RH-9800-02-1D
Feed off the ArmJUKIMS-1261
Kansai P.M.DKansai SpecialDFB-1404PMD
Kansai LoopKansai Special 
Zig-Zag MachineJUKILZ-2281N
 SUNSTARDPK-2
Pocket Welting MachineAMF REECELW-2000-12MM
Needle Detector M/COSHIMAON-688CDII
Fusing MachineHASHIMAHP-450CS
  HP-90LD
Heat Transfer Press (Auto)Sheth1015(Double Head)
Snap Button (Auto)SS.POWER 
Snap Testing MachineSafQSAQTX
Cutting MachineK.MKS-AU-V-10
Rip Cutter MachineHosekiHK801A
Re-Coning MachineNytoNY20 S
Vacuum Iron TableCoolsetCST-ST
 Fulton 
Thread Sucker  
Thread Trimming MachineGrandGT22
Air CompressorPUMA 
Total  

Garments Machine List 2

Name of MachineQuantity
Flat  Lock Cylinderbed Long  Nose80 Sets
Flat Lock Cylinderbed Short  Nose10 Sets
Flat  Lock  Flat Bed25 Sets
O/Lock  4 Thread164 Sets
O/Lock 5 Thread4 Sets
O/ Lock 5 Thread10   Sets
Plain   Machine258 Sets
Double  Needle10 Sets
PMD Kansai  Special10 Sets
Back Tape Machine2 Sets
Button Hole Machine12 Sets
Button Attaching Machine4 Sets
Tape Cutting Machine6 Sets
Snap Button2 Sets
Flat  Seam8 Sets
Cutting Machine6 Sets
Bar taking Machine10 Sets
Total Garments Machine621 Sets
Fire Fighting Equipment Manufacturers and Safety Plan

Fire Fighting Equipment Manufacturers and Safety Plan

Fire Fighting Equipment Manufacturers

Fire Fighting Equipment Manufacturers – Combustion caused due to chemical reaction between Oxygen, Combustible material and Heat is called FIRE. It is our one of the most precious gifts from the nature. The civilization of mankind started just after the invention of fire. Now fire has become a part and parcel of our day to day life. We can not think of our life without fire. But sometime such a precious gift can become harmful. It may destroy anything even the whole world..

Basic method of stopping or putting out FIRE is to remove any one of the three components (OXYGEN, COMBUSTIBLE MATERIAL, and HEAT) which are responsible in making of FIRE.

The simple method is   a) Cooling

  •  Blanketing
  •  Beating

We kow that HEAT is one of the components of FIRE. If we can cool down HEAT then there won’t be any FIRE. This can be don by water or any non-flammable liquid or by use of water type EXTINGUISHER.

OXYGEN is also responsible for FIRE. Therefore O2 has to be removed to put out the fire. This can be done by covering the FIRE i.e. Blanketing. Even Beating effects removes the O2. These effects can be done by the use of appropriate FIRE EXTINGUISHER.

There are four types of Fire:

  • Solid Fire
  • Inflammable Liquid Fire
  • Electrical Fire
  • Explosive Fire

We can fight these different types of fires in different ways:

Solid fire usually occurs on solid materials such as cloths, paper, wood, rubber etc. Normally we can use water to extinguish this type of fire. If the burning material is small in size then it can be removed. We can also put out fire by hitting it with a wet towel or cover it with a wet blanket.

Inflammable Liquid fire usually occurs in oil fields, petrol pumps, petrol dumps etc. It is very hard to put out this type of fire as because the burning liquid keeps flowing and it burns whatever comes in it’s path. Water should not be used because these types of inflammable liquid are lighter than water and it helps burning the liquid. We should use sand or foam type extinguisher.

Electrical Fire is caused due to short circuit in the electrical wiring or in any electrical machines. In case of electrical fire we should never use water or water type extinguisher. If any water-based extinguisher used then chances of being electrocuted is very high.To fight this type of fire we should :

put off  the circuit breakers,

put of the main switch, use powder type extinguisher or Hallon or Carbon-dioxide extinguisher

Explosive fires usually occur due to explosion of pressurized cylinders. Corrosive Material, Bomb, or Gas cylinders etc. In these cases of this type of fire we should follow the methods as prescribed for 2 and 3 judging the situation.

Fire Safety Plan

When there is a fire then there is smoke. The burning material gives Carbon Di Oxide. In case of rubber or any other synthetic material it omits carbon mono Oxide. Inhaling of carbon Mono Oxide is fatal. If a person inhales carbon Mono Oxide for more than 20 seconds, he may die. Therefore when there is fire we should –

  • Try not to inhale smoke as fire safety plan
  • Use cloth or wet towel to cover mouth and nose
  • Try to stay down towards floor as much as possible
  • (If using O2 extinguisher)  do not inhale the smoke
  • Open all windows to let the smoke out
  • Don’t rush together towards the exit
  • Move in a line
  • Use emergency exits or any available exits

Statement of Fire Fighting Equipment

We have all most all the emergency fire fighting equipment (given below) to fight against fire or to avoid unexpected disaster caused by fire:

  • Fire Extinguisher*                                                   42pcs
  • (ABC Dry Power -32pcs, CO-10pcs)
  • Hose Pipe                                                                   1pc(300 feet)
  • Water Bucket**                                                         6pcs
  • Sand Bucket***                                                         6pcs
  • Fire Hook                                                                   6pcs
  • Fire Bitter                                                                   6pcs
  • Fire proof Hand Gloves                                           6prs
  • Stretcher                                                                     2pcs
  • Lock Cutter                                                                 1pc
  • Axe                                                                               1pc
  • Fire proof Blanket                                                     1pc

* Sufficient Fire Extinguishers are available in every floor. These Fire Extinguishers are always checked whether they are in good condition or not.

** Water Buckets are always kept with sufficient water.

*** Sand Buckets are always kept with sufficient sand as fire safety plan

Planned Job Observation

To formally observe Task Performance against written procedures in order to measure and maintain conformance to defined safe procedures and to determine training/retaining needs.

Procedure

  • Identify hazardous jobs.
  • Identify critical safety steps.
  • Identify safety equipment needed for each job.
  • Discuss jobs with Worker(s) before finalizing procedures.
  • Supply written procedures to Worker(s) and Supervisor(s)
  • Carry out review of procedures yearly.

Fire Fighting Team

We have a fire fighting team. There are 26 specially trained firefighters in that team. They know very well that what should they do at the time of emergency. Beside the fire fighting team all the workers have been made conscious about fire. There is a fire-fighting meeting on fire safety plan in every month according to the training and meeting schedule of the

Fire Rated Door Frame and Security Plan for Factory

Fire Rated Door Frame and Security Plan for Factory

Inspection Checklist of Fire Rated Door Frame

The objective of this section is to implement and manage a system to effectively control the equipment and procedures necessary for fire protection and prevention…

Fire Rated Door Frame Assemblies

  • Door Leaf
  • Door Frame
  • Hinges
  • Door Closers
  • Smoke Seals
  • Hold Open Devices
  • Vision Panel of Fire Rated Door Frame
  • Lock and Latch
  • Panic/Push Bar
  • Connection with Extinguisher 
  • Others

Manufacturer of Fire Rated Door Frame

  • Shanghai Door Standard Co.
  • Shanghai Door Standard Co.
  • D&D Hardware Industrial Co., Ltd
  • Zhejiang AIBO Door Hardware Co., Ltd
  • Zhejiang AIBO Door Hardware Co., Ltd
  • RAVEN PRODUCTS PTY LTD
  • HB Ives Div of Harrow Products INC
  • SCHOTT TECHNICAL GLASS SOLUTIONS GMBH
  • Ingersoll Rand
  • Strong Chuang Co., Ltd

Fire, Electrical and Structural

  • Need to keep free aisles in paper roll godown.
  • Fire rated false celling required in the passage of printing section.
  • Printing section & Store mezzanine floor fire rated separation is required
  • Female prayer room need to remove from store.
  • Carton storage need to remove from central store.
  • LPS installation need to complete by audit date.
  • Grounding in generator room and  ventilation in substation need to complete by audit date.
  • SLD need to complete by audit date.
  • Retrofitting works of structural and progress report need to preserve for auditors.
  • Drawing and certification required for smoke detection, fire door, hose system etc.
  • To clear indicate the location of fire equipment and to ensure its accessibility at all times.
  • Location of equipment uniformly markded.
  • Symbolic signs used to indicate location of equipment.
  • “Keep clear” areas demarcated and maintained.
  • Floors demarcated below extinguishers where practicable.
  • Wall behind extinguishers to be marked with Red / white chevrons where practicable.
  • ll staff trained to keep areas clear.
  • Deviations to be reported by the Safety Representative in his monthly report.
  • Siamese connection required at facility.
  • Need to update evacuation plan.
  • Few fog light are not functional in auto carton, paper roll go down, manual carton, office building, poly, top divider and printing shed etc.
  • Few Exit light are not functional in auto carton, paper roll go down, manual carton, office building, poly top divider and printing shed etc.
  • Emergency lights is inadequate and few emergency light are not functional in auto carton, paper roll go
  • Extinguishers missing in points.
  • Fire doors closure are obstacle by column.
  • Thermographic scan need to close.
  • Dead front construction required LT, HT and other panels.
  • Emergency circuit identification required.
  • Generator room, poly printing, office building stair, paper roll godown, dinning, ball press penetration (civil & electrical) need to close.
  • Locking feature need to remove.
  • Dust in fire equipment’s and electrical items and cable trenches. Need to clear dust from the said area.
  • Need to reorganize Generator room housekeeping.
  • Need to vacant and clean under the stair area of office building and store.
  • down, manual carton, office building, poly top divider and printing shed etc.
  • Inspection checklist of fire alarm, Hose reel and extinguisher is not updated from 3rd September16.
  • Extinguishers are found over charged, without tag pin, cover of dust, expired etc.
  • Occupancy load is missing.
  • Occupancy load marking is missing.
  • Occupancy layout is missing.
  • Identification not found or inadequate for emergency light, call point, substation, generator, fire alarm etc.
  • Need to close door in paper roll connecting door or fire door protected. Also need to separate ball press stair and office building secondary stair.
  • command room.
  • Masonry wall crack need to repair.
  • Lighting fixture required in applicable area; like inspection table, storage etc.
  • Higher sized breaker need to replace.
  • Wiring in the storage area need to secure, like wire dressing, cable tray using, cable tie using etc.
  • Mechanical guard is required for electrical equipment.
  • Transformer oil MSDS required in Bangla and English.
  • Need to relocate generator by keeping surrounding 1 meter gap.
  • Need to remove exhaust fan of generator room to make separate assembly point.
  • Need to clean fire command room. Also relocate combustible and all unused extinguisher from fire
  • Pump room construction need to separate to avoid hazard. Also required its housekeeping.
  • Hot work policy and procedure need to update
  • Any kind of Hot work need to stop on audit day.
  • The small generator need to remove from assembly area.
  • Generators need to keep separate with identification or waiting for installation or not in use.
  • Unused boiler should be marked and need to remove combustible materials.

Conclusion

All type of chemical and combustible need to remove from utility area. All Fire Rated Door Frame should be functional and need to remove rope, pipe or other holding equipments.