When cutting department will cut fabric they will send a requisition to store department. After checking receiving status in garment manufacturing software, store department will issue fabrics. Physically fabrics is kept in roll wise. It is issued in software system roll wise and yards wise . During issuing fabrics software system have unit of measurement conversion facility which is called UOM
Again, when cutting department will cut interlining they will send a requisition to store department. After checking receiving status store department will issue the interlining. Physically interlining is kept in roll wise. It is issued in software system roll wise and yards wise. During issuing interlining software system have unit of measurement conversion facility which is called UOM
Now the fabric speeding in a table. It is count as lay. At a time garments manufacturer may spread 100 lay or 200 lay. It is depend on fabric gsm. This spreading with lay is calculated with garments manufacturing software.
After completing spreading a marker is attached on top for cutting. Finally they cut it with computer generated machine/auto curter etc.
After cutting it will divided separate part of a garment. E.g. Slip, Front Part, Back Part etc. Now all individual parts will make a bundle.
With due regards it is to inform that, we are “Source Engineering” engaged with Manufacturing of Electrical Sub-station Equipments as H.T. Switchgear Panel (LBS/VCB), L.T. Switchgear Panel (MCCB/ACB), Main Distribution Board (MDB/SDB), Power Factor Improvement Plant (P.F.I. Plant), Also Supplier of Distribution Transformer (100KVA – 2000KVA), Auto Voltage Regulator, Industrial Voltage Stabilizer etc. Maintenance work facilities similar to: Sub-station Equipments Servicing, Generator / Lift Servicing and Flat Individual wiring facilities. In addition, we do Annual Maintenance Contract (AMC) for Electrical Equipments.
Generally followed aluminum channel cabling systems partially supported in sanitary PVC conduits & Flexible conduits. The electrical system in the factory has VCB protection as the main control and the changeover switch is manual type. Each SDB’s has its own MCCB as protection. The factory generally followed wiring systems supported in overhead aluminum channel above the working tables in production areas. The lighting fixtures are also supported in the overhead aluminum channel. There are some areas where surface PVC conduit, flexible conduit and concealed conduit wiring system have been used. The distribution wiring in aluminum channel installed in production areas is presented Also we are available for Electrical / House wiring solution with great expertise. (You can make a call to us for Free Inspection of your premises).
“Source” is an authorized dealer for Power Factor Capacitors & Relay of Frako, Germany and LS, Korea Brand. We Use Circuit Breaker Brand ofABB Italy/Germany. As China product dealer in support of : ChiNT, China, Electrical goods as MCCB, MCB, RCB, Magnetic Contactor, Power Capacitors, Relay, Switch/Socket etc.
More we supply Desktop Computer Full Setup, Accessories, Service on call and Maintenance work with IT related service work. The factory is operated & maintained by in-house electrical and maintenance team. However the maintenance of major equipment like generator is outsourced to the service centers. The factory is manned by electrical technicians to carry out the operation and maintenance tasks. The maintenance of electrical systems is being carried out on a regular basis.
They have still a lot of areas where periodical maintenance and electrical tests is required. The table below summarizes the major electrical safety issues identified during the inspection. Recommendations have been provided to each finding. The implementation schedule shall be developed by the factory to remediate each of the findings. The specific timing of improvements, including any requested extensions due to design / installation constraints, shall be submitted to the Audit for an approval.
Distribution panel needs to be cleaned for lint and dirt. Further, it is observed that the opening inside the panel board is also not sealed properly for vermin proof.
More than ever we serviced at Apartments premises, Commercial Buildings, Cold Storage, Embassy’s etc. for their Power Factor Cost reducing. If you have any PFC Charge at your common bill please follow up the bill and confirm that its reason of PFI Plant nonstandard operation.
Some of our regular client’s as follows: Bangladesh Red Crescent Society Bhaban, Embassy of the Federal Republic of Germany, Ambassador Residence (German), Australian High Commission, Canadian High Commission, Indonesian High Commission, Crescent Tower, Far-East Islami Life Insurance, Shanin Group of Co., Surmi Cold Storage Ltd, A.N. Khan Cold Storage Ltd., Punot Cold Storage Ltd., Chowdhury Leather Co. Ltd., Luna Indus. Accessories Ltd., Twin Tower Shopping Complex and many other Apartment Owner’s Association in Dhaka.
Therefore, we are here to serve you the right choice of your products and further elaboration to execute the service according to your demand.
Delivery Slip Management System Software have several functionality. All functionality is important. . To get information it with discount Please contact us by submitting a comment below on Leave a Reply box, Cell# +880 1792525354 or For any queries, please Contact Us.
Major Features
Cutting Information
Automated Bundle Card Generation
On demand Barcode Generation with Integration
Automated E Challan for Wash Factory
Automated E Challan for Printing Factory
Automated E Challan for Embroidery Factory
Automated Debit Notes for Wash /Print /Embroidery Factory
Automated Penalty Notes for Wash/ Print /Embroidery Factory
Barcode is scanned when bundle issuing to Printing
Barcode is scanned when bundle issuing to Washing Factory
Barcode is scanned when bundle issuing to Embroidery Factory
Barcode is scanned when bundle issuing to Sewing Input Line
Barcode is scanned when quality check
Print Embroidery Send Data Entry
Print Embroidery standalone module is very vital part of a
garment. A user need to enter below in formation
Challan No. : Auto Generate
Order No. : Or4445
Style Name: Sandman
Buyer Name: Judge
Order Quantity : 7153
Cutting Production : 7653
Total Send : 7653
Total Received : 7464
Print Rejection : 168
QA Rejection : 15
Short Quantity : 6
Color Name: Orange
Size: XXL
Cutting No.: 45
Balance:
Received Date: 4/3/19
Slect Part No: Back Part
Total Bundle: 30
Parts Quantity : 300
Country : China
Send Date: 23/12/19
Section Type: Embroidery / Print / Wash
Factory Name : Mahiur Embroidery Ltd.
Factory Address: 32/Mohopur, Islampir, Dhaka
Status : Embroidery Chalan Create
Driver Detail: Mr Ruamn
Vehicle Details : Pickup
Note: For urgent delivery
Reports
Style Order and Date Wise Report
Start Date: 12/12/18
End Date : 14/12/19
Style Name
Order No
Buyer Name
Order Qty
Cutting Quantity
St3456774
Or364668
Zara
3456776
3456776
St3456775
Or364669
Zara
3456776
3456776
St3456776
Or364670
Zara
3456776
3456776
St3456777
Or364671
Zara
3456776
3456776
St3456778
Or364672
Zara
3456776
3456776
St3456779
Or364673
Tesco
3456776
3456776
St3456780
Or364674
Tesco
3456776
3456776
St3456781
Or364675
Tesco
3456776
3456776
St3456782
Or364676
Tesco
3456776
3456776
Size Wise Wash Print Embroidery Report
Size
Color
Style Name
Order No
Buyer
Order Qty
Cut Qty
Reject
Other Reject
Short
S
Red
2Pk Jondan
Or45567
Celio
4000
4100
50
50
0
S
Green
2Pk Jondan
Or45568
Celio
4000
4100
50
50
0
S
White
2Pk Jondan
Or45569
Celio
4000
4100
50
50
0
M
Red
2Pk Jondan
Or45570
Celio
4000
4100
50
50
0
M
Green
2Pk Jondan
Or45571
Celio
4000
4100
50
50
0
M
White
2Pk Jondan
Or45572
Celio
4000
4100
50
50
0
L
Red
2Pk Jondan
Or45573
Celio
4000
4100
50
50
0
L
Green
2Pk Jondan
Or45574
Celio
4000
4100
50
50
0
L
White
2Pk Jondan
Or45575
Celio
4000
4100
50
50
0
Factory Wise Send Receive Report
To Factory
Challan No
Date
Driver Name
Vehicle No
Send Qty
Rcvd Qty
Short
Auto Garments Ltd
Ch0001
12/1/2019
Rahman
23456
5000
4500
500
Auto Garments Ltd
Ch0002
12/2/2019
Rahman
23456
5000
4500
500
Auto Garments Ltd
Ch0003
12/3/2019
Rahman
23456
5000
4500
500
Auto Garments Ltd
Ch0004
12/4/2019
Rahman
23456
5000
4500
500
Auto Garments Ltd
Ch0005
12/5/2019
Rahman
23456
5000
4500
500
Big Garmernt Ltd
Ch0006
12/6/2019
Monir
45678
5000
4500
500
Big Garmernt Ltd
Ch0007
12/7/2019
Monir
45678
5000
4500
500
Big Garmernt Ltd
Ch0008
12/8/2019
Monir
45678
5000
4500
500
Big Garmernt Ltd
Ch0009
12/9/2019
Monir
45678
5000
4500
500
Conclusion
As per line production plan cutting will keep ready for line in put as size wise. Numbering supervisor will be responsible this process. Cutting in charge will responsible to make Challan as per size and color wise for better inputting. Same time cutting in charge will issue assorting numbering
sheet for identify all above information to production team.
In case of wash garments, Shrinkage Tester plays a vital role. There will be different pattern for diff shrinkage. As per color family, we also assign shrinkage family to each color. Shrinkage Segregation Tester will be done for vertical and horizontal respectively.
Take a swatch of 12” x 12” and mark both side with 10” X 10” and wash this.
Shrinkage Segregation
Measure the wash swatch with shrinkage scale and derive the vertical and horizontal shrinkage.
We assign the shrinkage family in four groups.
GROUP TYPE %
A VERTICAL 1 – 3%
B VERTICAL 3.5 – 6.5%
C HORIZONTAL 1 – 4.5%
D HORIZONTAL 5 – 9%
So we make a report for each group and forward it to store so that it can issue fabric accordingly.
SHRINKAGE SEGREGATION
In case of wash garments, shrinkage plays a vital role. There will be different pattern for diff shrinkage. As per color family, we also assign shrinkage family to each color. Shrinkage will be done for vertical and horizontal respectively. In general, shrinkage guideline is divided into four groups as follows:
A VERTICAL 1 – 3%
B VERTICAL 3.5 – 6.5%
C HORIZONTAL 1 – 4.5%
D HORIZONTAL 5 – 9%
Each group issued one by one only to cutting section.
However as per shrinkage, Technical GM may change the groups.
Technical meeting
Technical GM sends mail to respective concerned people about the arrangement of technical meeting prior to production.
All the concerned people should be present in the meeting , regardless of whatever work they have , to discuss about the critical issues concerned with the particular style.
The meeting is done with I.E, PM, Technical manager, General Managers, Quality assurance managers, Line Supervisors, Line Managers, washing manager and maintenance manager.
Sewing line setting
First thing is that, the line managers should be very clear with the buyer approved tech pack and also with the technical details given by the technical GM.
They also have to ensure that the buyer approved sample matches with buyer approved tech pack and also with the technical details given by Technical GM in concern with measurements, construction, folder attachments, any special artwork etc.
Then they also have to check all the machines are set and operations are carried as per tech pack.
Line managers should ensure that all notches, fusing and panel have correct placements.
Trail run
As a process of trail run, 50 pieces are manufactured initially with all the specifications as per the approved sample.
Conclusion
Technical manager should ensure that printing and also the embroidery part have to be included in the garment as per the approved sample for the trail run itself. End of Shrinkage Tester topics
This Crocking Test Tester verifies the color bleeding property of garment. The instrument called CROCK METER. This process done in two types: (1) DRY CROCKING (2) WET CROCKING. Acceptable standard varies from buyer to buyer but best standard is
DRY 4
WET 3
Procedure
For dry process, place the swatch of testing material under plate of crocking test meter. With crock meter cloth, 10 cycle of rubbing will be done on testing material. Shade effect will come on crock meter cloth, then measure it with gray scale and allocate the rating. In wet process, everything remains same except that crock meter cloth is wet with one drop of distil water.
ORDER RECAP REPORT
This report is received from Hong Kong office. In head office, styles are divided into two sections. Each buyer follows different system and procedure. Cut plan is based on order recap. Order recap provides all information about style like size, ratio, color, qty, FOB price, shipment date etc. that determine features of cut plan.
PO # SHEET
Po # sheet is replica of order recap. This report received by concerned merchandiser (in factory) from head office. It works to cross check the order recap report to minimize the chances of errors while making the cut plan. This report also delivers the full information about any style.
FABRIC BOOKING AND COST BREAKDOWN
This process is done in head office. Buyer require fabric avg., for every order. With miniature marker, we find required avg. and along with marker planning we send fabric-booking sheet to buyer. After including the trims cost, negotiation done for per unit cost.
AUTO is a 100% foreign own and only tent manufacturing company in Bangladesh. AUTO has more than 20 years experience in manufacturing high quality tent, bag, backpack and folding comp chair and consistently the world’s largest manufacturer and specialist in the outdoor industry.
AUTO group has three factories in Bangladesh located at CEPZ, Chittagong. More than 5,000 employees are working in AUTO , Bangladesh now and yearly export from Bangladesh is around 50 million U.S. Dollar. Over 100 members in it’s R&D team are refreshing by new concept on product design development. Sense on the market trend , creative & innovate mind are the main element for developing our product be the best & unique in this field.
During this 20 years development, AUTO made a world-wide network with sales office in Korea, HK, USA, Canada, Australia & Germany with factories in Bangladesh and China.
AUTO group has three factories in Bangladesg located in Chittagong Export Processing Zone , Chittagong. More than 5,000 employees are working in AUTO Bangladesh now and yearly export from Bangladesh is around 50 million U.S. Dollars.
Auto , Bd is going to make a new factory building in Chittagong Export Processing Zone, after making the factory floor area will be increased around 36,000 sft. Accordingly the production is also going to be increase from $50million to 70million from 2005.
Conclusion
The total manpower will be increase around 2,000 from 2005 , Therefore the company have to know. End of crocking test topics
