Industrial Engineer Duties and Job

Industrial Engineer Duties

Industrial Engineer Duties – Make the operation bulletin. Make the Line Layout. Setup the Manpower. Setup the Machineries. Setup the Machine attachment guide, folder  and others. Pre -production Plan for Line. Line Target fix up. Improve the Line monitoring system. Improve the quality monitoring system. Improve the I.E Monitoring system. Improve the supervisor & Line Chief Monitoring system. We also sale Employee Management System Software Free/ Premium

Industrial Engineer Duties List

• Implement the “Work measurement and Productivity Evaluation” systems, to know the currant level of performance (Baseline), and provides proposal where it should be with the current resources and implement it.
• Implement the “Motion and Method study” systems, to simplify and reduce the time of process to effectiveness and cost reduction.
• Practice the “Cross Functional Approach” to identify and remove the process barriers.
• Track the Progress through Measurements in the BRT (Barrier removing team) and CFT (Cross functional team), to achieve the improvements (Initial Entitlement
• Involving day-to-day line balancing due to absenteeism.
• Conducting operator training program & providing training manual
• raining activities test papers etc.
• Maintain operator-grading system.
• Maintain operator skill inventory.
• Conducting operator motivation program.
• Doing activity sampling.
• Implement new work study
• Prepare factory daily schedule.
• Follow up the factory production and efficiency.
• Calculate cost per minute.
• Find out style SMV by time study.
• Maintain the schedule of Industrial engineering department.
• Production planning and control.
• Solve the bottle neck problem.
• Improve the individual process production.
• 10. Prepare necessary reports of Industrial engineering department.
• Analysis the existing lay out
• 2.Capacity study
• Find out the capacity gap
• Do the activities sampling for sewing percentage.
• Production flow up in bottleneck operation.
• Method study
• Find out the method gap.
• Incentive scheme based on individual efficiency.
• SWOT analysis
• Productivity improvement project on RMG factory
• Supervise factory efficiency
• Improve the operation target
• Find out the bottle neck operation line
• Study the production skill assessment of the operator
• Method engineering.
• Identify the best method of doing the job.
• Reduce the fatigue of the workers by avoiding unnecessary movements.
• Improve productivity that is more valuable output from every unit of input (money, Time Land & energy)
• Improve utilization of recourses (Man, Method, Materials & Machines)
• Provide opportunity to achieve maximum results with minimum effort.
• Help train operator by standardizing methods.
• Quotation making and dispatching
• Order receiving and schedule preparing
• Shipment schedule preparing
• Preparing production planning and executing in floor
• Making correspondence to home and abroad
• Assembly line balancing
• Machine wise manpower setting
• Work method and process development
• Wastage reduction and productivity improvement
• Selection of new equipment to reduce production time and improve process
• Proper operation of sewing m/c, heat cutting m/c, automatic and semi-automatic machines to ensure product quality
• Responsible for cutting section
• Man and machine allocation as per requirement of job
• Job scheduling according to emergency
• Work method and process development
• Wastage reduction and productivity improvement
• Have to communicate with other Departments for smooth flow of operation
• Proper operation of straight knife, vane knife and spreader to ensure product quality
• Preparation of isometric drawing, orthographic views and detail working drawings of product.
• Preparation of production planning documents.
• Machine wise manpower planning and work scheduling.
• Designing and manufacturing of system furniture as per the layout approved by customer.
• Man management and quality assurance.
• New ideas to product improvement and documentation making.
• Study operation and find out bottle neck
• Assembly line balancing
• Initiate JIT production
• Productivity Analysis and improvement.
• Production planning using ERP Software (SAP).
• Production Management
• Technical and Mechanical assistance for Production Floor
• 3M (man-machine-material) management for optimum productivity.
• Productivity Analysis and improvement.
• Production Planning.
• Production Management.
• Production and Layout Design and Line Balancing.
• Quality Control.
• Sewing Research and Development.
• Technical and Mechanical assistance for Production Floor.
• Machine Promotional Activities.
• Inventory Planning.
• Supply Chain Management.
• Holding International Seminar Frequently.
• Holding Factory Study; In-house Training & Seminar; Yearly open Seminar Nationally.
• Market Research and feedback R&D team for product development.
• Production Planning & Controlling.
• Make Garment’s Operation Breakdown.
• Machine Layout Setup by Work Study System.
• Line Balancing System Setup.
• Find out Garments SMV
• Set Target (Line + Factory).
• Efficiency calculation (Line, Factory Cutting & Finishing with Incentive Bonus System)
• Production & Manpower Evaluation.
• Garment’s Costing Find out.
• Break Even Efficiency Find out.
• Garments Consumption.
• Method of manufacturing.
• Method Improvement for Reduce Unnecessary Working Hours & Hand Workers.
• Arrangement of Plant And Machinery.
• Arrangement of Work Station.
• Proper Uses of Equipments.
• Time Study.
• Activities Sampling.
• Analysis of Past Records & Improvement.
• Find out Bottle Neck & Solution.
• Find out Cutting & Finishing S.M.V Efficiency Report, Make Layout & Set Target.
• Quality Controlling.

Conclusion

Industrial Engineer Duties are to Find out the bottleneck operation and improve it. Guidance about Line blanching and improve the production. Alert to maintenance for machine breakdown & instruction to improvement. Improve the floor & Line in varmint. Improve the Cutting, Sewing  & Finishing productivity. Improve worker-recruiting system. Efficiency & Non productive time monitoring in the Factory.