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Poly Bag Machine List

List of Poly Bag Machine

Some Spare Parts of Poly Machine

Description of the Spare Parts Name of the  Poly Bag Machine
Heater – size: 825 mm,13.7, 400V4200W Side sealing machine
Heater-size: 150 mm, 380V,800W, 17 mm Gaper  machine
High Voltage 9KV Bottom Cutting Machine
High Voltage 13 KV Bottom cutting Machine (Big)
Micro Counter Printing Machine
Corona Treat unit with Power supply  02K Blowing Machine
Sensor NPN No (Round) PE Blowing Machine
Sensor NPN No (Square) PE Blowing Machine
Temperature Controller Model: MT20-VC-E (FOTEK) Side sealing & Cutting Machine
Temperature Controller Model:  JT 20-R Blowing Machine
Solid State Relay, SSR-50 DA, Input: 3-32 VDC,

Out put:  24-380 VAC

Side Sealing & Cutting machine.
Heater 150W, 380 VAC,7.7mm,79mm Gap lock Machine
Rewinding Controller PE Blowing Machine
Air cylinder Tube

 

Some Spare Parts of Poly Machine 2

Description of the Spare Parts Name of the Poly Bag Machine
Heater – size: 825 L,13.7, 400V 4200W Side sealing machine
Heater-size: 150 L, 17,380V,800W Zipper  Cutting Poly Machine
Heater – size: 390 L,13.7, 400V 2000W Bottom cutting machine
Heater – size: 32S- 38- 190V, 1100W Bottom cutting machine
Heater 150W, 380 VAC,7.7mm,79mm Zip lock Machine
Temperature Controller Model: MT20 -E (Pid+Fuzzy controller) Side sealing & Cutting Machine
Temperature Controller Model:  JT 20-R Blowing Poly Machine
Temperature Controller Model:  JT 48-R Blowing Machine
Solid State Relay, SSR-50 DA, Input: 3-32 VDC,

Out put:  24-380 VAC

Side Sealing & Cutting machine.
Sensor NPN No (Round) PE Blowing Machine
Sensor NPN No (Square) PE Blowing Machine
Air cylinder Tube( for air cylinder) For all cutting and printing machine
Carbon Holder PE Blowing Machine
Copper Ring  38mm Printing Poly Machine
IGBT (IRG4PC50UD) Blowing Machine
Air cylinder for Punch Side sealing & Cutting Machine
Punch mold ( mail female) 6mm
Punch mold C type (mail female) 6mm
Pneumatic regulator for punch cylinder (8mm)

 

Some Spare Parts of Poly Machine 3

Machine Name Description of the Spare Parts
Bottom Cutting M/C Machine Knife 42”
Side sealing M/C Punch Male/Female set (6mm)
Side sealing M/C Punch Male/Female set C punch
Side sealing m/c Air pipe
Side sealing m/c Break Powder
Side/Bottom M/c Temperature controller
Side sealing m/C Delivery belt
Side sealing m/c Master roller set big/small Pl42SW-30V/PL32SW-50V
Side sealing m/c roller
Side/ Bottom m/C Pinion
Side sealing m/c Sealing roller
Side sealing m/c Control card
Side sealing m/c High voltage bar
Side sealing m/c Photocell
Side sealing m/c Master roller pinion
Bottom cutting m/c Punch cylinder of Poly Bag Machine

Polybag Information

  • Pack each article (sales unit) in a polybag.
  • Film thickness at least 0,04 mm made of polyethylene (PE).
  • Closing by self-adhesive flap.
  • Polybag must have air perforations for volume reduction + breathability.
  • Size of the polybag must correspond to the folded measurement of the garment ( Max. 10% larger than folded garments ).
  • The WARNING has to be printed clearly visible on the polybags which are bigger than 20×20 cm

Findings of Poly Bag Machine

  • Emergency exit light not connected with IPS. It is controlling by switch & some of time it is found switched off in working hours due to lack of proper monitoring. Ref- 03 of 05 lit exit boxes at the poly area found switched off during plant tour.
  • Huge dust & lint build up found at substation room. No exit lit box at the room. Caution found not in local language.
  • Aisles mark found block at poly area. Workers are appearing working on aisles mark.
  • 03 No’s of Fire Extinguisher found totally blocked by poly and other substances.
  • Chemical not segregated, no secondary container at chemicals room, some are found on floor, MSDS not posted at chemical room, chemical not labeled in local language, Beside poly printing M/C some of high flammable chemical (like thinner) found outside the secondary container & the   drums / container was without labeling.
  • Operators are not using PPE at work.
  • One poly cutting M/C is connected totally by loose wire & very risky wooden box is using for connecting point and also it is using at floor where workers are working scattered beside the cable. It is highly risky for both fire hazard and electrical shocking hazard for the workers.
  • Huge loose wire appears at poly section specially at the join of electrical wiring , plug, etc.
  • Ebonite sheet not installed inside electric panel board. Circuits are cover with plastic board which is made by flammable plastic does not serve the purpose.
  • Evacuation plan not match with floor and equipment lay out. Directions of evacuation map are found in English.
  • Firefighting equipment found not in proper number; stretcher, gas mask, fire extinguisher not meets the requirement. No lock cutter at fire hut
  • First aid box and drinking water station set up within fire equipment hut. It is obstruction for each other to operate the system
  • First aid box found with inadequate nos of equipment; some items are found missing. Two first aider not available at place. According to Mgt both of them are working at night shift. It to be properly allocated for the entire shift.
  • Smoke detector not found at dB board.
  • Huge flammable substances are kept under stair which may cause fatal situation in case of emergency.
  • No lit exit box at compressor room. It is remain hazardous with undue substances like cartons Poly bobbins and maintenance equipment.
  • Generator Room
  • Lit exit box not available at the room.
  • Smoke detector not adequate. It require minimum of nos of smoke detector whereas only one is there,
  • Some of fuel drums are kept outside secondary container. No labeling on fuel drum in Bengali. MSDS not posted in Bengali. Fuel drum storage area is not separated from elementals effect.
  • Fire Extinguisher partially blocked at the area.
  • Generator room found hazardous with a lot of Substances.

Mr. Delep Barua, CEO, Indian Packaging Industries, Delhi

About Engr. Kh. Mashiur Rahman

He is Garment Automation Technologist and Editor in Chief of Autogarment. He is certified Echotech Garment CAD Professional-China, Aptech-India, NCC-UK and B.Sc. in CIS- London Metropolitan University, M.Sc. in ICT-UITS. He is working as a Successful Digital Marketer and Search Engine Specialist in RMG sector during 2005 to till now. Contact him- apparelsoftware@gmail.com

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