Thread Sucking Machine and Finishing Issue

Thread Sucking Machine

  • Samples of packaged/folded garments & trim cards are not displayed in the packing area. Must also be displayed in the finishing area. Reference sample displayed not similar to running order. Displayed standard without signature.
  • No random check during finishing, no 100% check after finishing. Presentation needs to be checked 100%.
  • All packaging accessories (hangtag, kimbal, size sticker etc) to be checked 100% prior to packing in carton.
  • No thread sucking machine available. SEwing Thread and removal must be sufficient.
  • Properly set-up spot cleaning room not available for each finishing section to include compressed air gun, vacuum, spot lifter, mask, gloves, tap with running water and exhaust fan.
  • Bottleneck in production areas, i.e. areas not well balanced and organised. Workflow could not be verified as not sufficient work available.
  • Inadequate lighting in finishing section. Required lighting should be 60-80 FC.
  • No initial random inspection during packing. No pre-final AQL inspection based on customer’s AQL.
  • Factory does not have pull test equipment on site.
  • Metal detection machine found unable to detect test card during on site calibration.

Other Compliance Issue

During the factory visit it was noted that –

  • Fire hose box responsible person list was not posted.
  • Fire Hose box sign was not posted.
  • Emergency light sign was not posted.
  • Combustible Material (Wooden Box) found under and near the machines.
  • Floor Evacuation Plan was not posted on every Exit.
  • Aisles Arrow marking was missing.
  • Rubber mat missing under all SDB & MDB.
  • Fire Alarm Switch & alarm sign not posted.
  • ire extinguisher user instruction was not posted every area.
  • Fire hose boxes/Cabinet user instruction was not posted.
  • Fire hose box locked by key & keys were not keeping with the hose boxes.
  • Fire hose box responsible person list was not posted.
  • Fire Hose box sign was not posted.
  • Emergency light sign was not posted.
  • Emergency Staircases Secondary handrail was not installed.
  • Staircases Identification (Name of floor and staircase number).
  • P A System was not installed.
  • Fire hose boxes/Cabinet user instruction was not posted.
  • Fire hose box locked by key & keys were not keeping with the hose boxes.
  • System was not installed.
  • During the factory visit it was noted that –
  • Toilet sign was not posted.
  • Toilet (Number of toilet) layout was not posted.
  • Drinking water test report was not posted.
  • Drinking water sign was not posted.
  • Floor waste keeping area sign was not posted.
  • No smoking sign was not posted.
  • Notice board was not found.
  • First aid Box was not found.
  • Floor wise First aider, Fire fighter & Rescue team list was not posted.
  • PPE Use sign was not posted.
  • rtificial Respiration instruction was not posted.
  • Chemical Handling was not maintained properly.
  • int built up in ceiling at woven label section.
  • AC Control Room sign was not posted.
  • Stair -1 Block by electrical Item.
  • Rubber mat missing under all SDB & MDB.
  • Floor Evacuation Plan was not posted on every Exit ( Near Staircases)
  • Aisles arrow marking was missing.
  • Fire Alarm Switch & alarm sign not posted
  • Fire extinguisher user instruction was not posted every Point.

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