Thread Sucking Machine and Finishing Issue

Thread Sucking Machine

• Samples of packaged/folded garments & trim cards are not displayed in the packing area. Must also be displayed in the finishing area. Reference sample displayed not similar to running order. Displayed standard without signature.
• No random check during finishing, no 100% check after finishing. Presentation needs to be checked 100%.
• All packaging accessories (hangtag, kimbal, size sticker etc) to be checked 100% prior to packing in carton.
• No thread sucking machine available. SEwing Thread and removal must be sufficient.
• Properly set-up spot cleaning room not available for each finishing section to include compressed air gun, vacuum, spot lifter, mask, gloves, tap with running water and exhaust fan.
• Bottleneck in production areas, i.e. areas not well balanced and organised. Workflow could not be verified as not sufficient work available.
• Inadequate lighting in finishing section. Required lighting should be 60-80 FC.
• No initial random inspection during packing. No pre-final AQL inspection based on customer’s AQL.
• Factory does not have pull test equipment on site.
• Metal detection machine found unable to detect test card during on site calibration.

Other Compliance Issue

During the factory visit it was noted that –

• Fire hose box responsible person list was not posted.
• Fire Hose box sign was not posted.
• Emergency light sign was not posted.
• Combustible Material (Wooden Box) found under and near the machines.
• Floor Evacuation Plan was not posted on every Exit.
• Aisles Arrow marking was missing.
• Rubber mat missing under all SDB & MDB.
• Fire Alarm Switch & alarm sign not posted.
• ire extinguisher user instruction was not posted every area.
• Fire hose boxes/Cabinet user instruction was not posted.
• Fire hose box locked by key & keys were not keeping with the hose boxes.
• Fire hose box responsible person list was not posted.
• Fire Hose box sign was not posted.
• Emergency light sign was not posted.
• Emergency Staircases Secondary handrail was not installed.
• Staircases Identification (Name of floor and staircase number).
• P A System was not installed.
• Fire hose boxes/Cabinet user instruction was not posted.
• Fire hose box locked by key & keys were not keeping with the hose boxes.
• System was not installed.
• During the factory visit it was noted that –
• Toilet sign was not posted.
• Toilet (Number of toilet) layout was not posted.
• Drinking water test report was not posted.
• Drinking water sign was not posted.
• Floor waste keeping area sign was not posted.
• No smoking sign was not posted.
• Notice board was not found.
• First aid Box was not found.
• Floor wise First aider, Fire fighter & Rescue team list was not posted.
• PPE Use sign was not posted.
• rtificial Respiration instruction was not posted.
• Chemical Handling was not maintained properly.
• int built up in ceiling at woven label section.
• AC Control Room sign was not posted.
• Stair -1 Block by electrical Item.
• Rubber mat missing under all SDB & MDB.
• Floor Evacuation Plan was not posted on every Exit ( Near Staircases)
• Aisles arrow marking was missing.
• Fire Alarm Switch & alarm sign not posted
• Fire extinguisher user instruction was not posted every Point.