Textile Finishing Machine

Stenter – Textile Finishing Machine

  • Uncurling Device Problem (Tandametic)
  • Korino Part Uncurling Roller Problem
  • Net Problem
  • Mahlo  Problem (Camera)
  • Pin & Chine Prolem
  • Master Rollar Motor Problem
  • Front Monitor Problem
  • Panel Board A/C Problem for Stenter Machine

Open Compactor

  • Cantering Roller Problem
  • Over Feed Roller Tape Problem
  • Wheel Brush Problem
  • Lower Cylinder Temperature Problem
  • Upper Cylinder Steam Pipe Problem   
  • Steam Pipe Problem
  • Mc. Speed Problem
  • Chine Oil Line Problem
  • Stenter Pert Steam Pipe Problem
  • 10. Cooling Belt Steam Pipe Problem  

Tube Compector

  • C.P.U Alarm 
  • Folder Conveyer Belt Roller Problem
  • Teflon Roller Problem
  • Spreader Camera Problem
  • Lower Show Problem

Dewater

  • Monitor Problem
  • Delivery Roller Poblem
  • Back Side Ring Camera Problem
  • Auto Air Line Problem
  • Mc.Auto On & Off

Slitting  

  • Centering Roller  Problem
  • Blead Problem
  • Folder  Belt  Problem
  • Feeding Roller Auto Prolem
  • 5.Padder  Problem

Unitech Dryer

  • Burner No – 3 Circuit Breaker  Problem
  • Net Problem
  • Panel Board A/C Problem

Santex Dryer

  • Emergency Switch Problem
  • Power On/Off Switch Problem
  • Net Problem
  • 2 No Blower Motor Problem
  • 2 No Nozzle Problem
  • Folder Problem
  • Panel Board A/C Problem
  • 8. Exhaust Fan Problem

Dyehouse automation includes automatic dispensing, dissolving/mixing, transportation and distribution of liquid and solid dyes and chemicals according to the customer’s recipes and procedures.

Reducing the usage of dyes and chemicals with 10-15 %, because of:

accurate dispensing of recipes (operators tend to over dispense to make sure the concentration is sufficient)

no reprocessing due to errors in dispensing

no over production; if necessary small batches can be prepared quickly and with good reproducibility

less losses due to bad house keeping

Reducing the usage of clean water with approx. 25 %, because of:

automated and effective rinsing

rinsing water is used as part of the recipe to a large extent

Reducing the amount of rinsing water, going to the drain with approx. 50 %, because of:

automated and effective rinsing

rinsing water is used as part of the recipe to a large extent

Reducing the pollution degree of the rinsing water, going to the drain, because of:

rinsing water is used as part of the recipe to a large extent

if rinsing water is going to the drain it is only the final rinsing water with little pollution

Users are textile printing, dyeing and finishing companies, varying from small companies with only a few discontinuous dyeing machines to large companies with several rotary printing machines and/or tens of discontinuous or continuous dyeing machines, preparation ranges, finishing stenters, etc.

The investment costs for dyehouse automation vary largely, depending on production capacity and number of dyes and chemicals to dispense. Return on investment is based on the following savings:

savings on costs of dyes and chemicals

savings on losses because of second choice or reprocessing

savings on standstill times of machines

savings on labour costs

savings on costs of clean water and drainage of water