Importance of Industrial Waste Water Treatment Plant

Importance of Industrial Waste Water Treatment Plant

Industrial Waste Water Treatment Plant

Water is the most important element of the nature for every living creature. Without industrial waste water treatment plant we cannot live a single day. Three-forth of this earth is filled up with water. But, now a day this most essential element is contaminating in every moment. It’s very alarming news for us. The contaminated water also polluting the soil & air. In this way, it unstable the whole ecological system. If it cannot be prevented in time, then it will destroy human, animal, plants even the small bacteria. And the earth will destroy in very quick time. So we should be very careful right now.

What is waste water?

Waste water is any water that has been adversely affected in quality by anthropogenic influence. It comprises liquid waste discharged by domestic residence, commercial properties, industry and agriculture a wide range of potential containments and concentration.

Where it came from?

We, only the people are responsible for the water pollution. Every moment we are polluting the water cautiously or un-cautiously. From our home to our factory, every where we are using plenty of water. After usage, the water is going into the river, land and inside the soil. All the water is not polluted. Waste water or sewage can come from:

  • Human waste, known as black water.
  • Septic tank discharge.
  • Sewage treatment plant.
  • Washing water, known as grey water.
  • Industrial site drainage.
  • Industrial cooling water.
  • Industrial process water.
  • Organic or biodegradable waste water from ceramics and ice cream factory.
  • Organic or non biodegradable waste from pharmaceuticals or pesticide factory.
  • Extreme pH from acid, alkali manufacturing.
  •  Solid and emulsion from paper, oil manufacturing.

Waste water constitute

The composition of waste water varies widely. This is the partial list of what it may contain:

  • Water (95%) which is often used to carry waste through drain.
  • Pathogens, such as bacteria, virus and parasitic worms.
  • Organic particles such as feces, hair, food, paper, fiber etc.
  • Soluble organic materials such as Urea, proteins, drugs, pharmaceuticals etc.
  • Soluble in organic materials such as ammonia, G.salt, sea-salt, cyanides, thiosulfates etc.
  • In organic materials like sand, grit, metal etc.
  • Hydrogen (H2), sulphide (SO2), methane (CH4) and carbon-di-oxide (CO2).
  • Emulsion like paints, adhesives, colors, emulsifier etc.
  • Toxin such as pesticides, poisons, herbicides etc.

All these materials are very much deleterious for environment and human life.

How waste affect the water

We know water containing only Hydrogen (H2) and Oxygen (O2). Oxygen(O2)is very essential for any living creature. For existence of aquatic life in water, the dissolve oxygen (DO) should not be less then 5 ppm. But in our country, most of the river water losing it very quickly. Any oxidizable mater present in the natural water or in an industrial water will be oxidized by biochemical or chemical processes. The result is that the Oxygen (O2) content of the water will be decreased. Since all natural water contains bacteria and nutrients, almost  any waste compounds introduced into such waterways will initiate the biochemical reaction. Biological oxygen demands (BOD) and Chemical oxygen demand (COD) are most important criteria of the water.  But as a result of these reactions both BOD and COD are decreasing in an alarming rate. The color permissible limit in water for domestic use is only 20 ppm. But in most of our river and canal already have 150 ppm. So this water is for no use. Waste water also increasing the temperature of the water. This is responsible for global warming. The solid materials are very poisonous to our lands. It decreases lands food productivity. This water also increases the pH of normal water. The gases from the waste water like carbon-di-oxide (CO2), hydrogen sulphide ( H2S), methane (CH3) are very harmful for environment.CO2 is responsible for green house affect. Excessive nutrients such as phosphorus and nitrogen can be harmful to aquatic life. Chlorine and inorganic chloramines can be toxic to algae and fish. Metals like mercury, lead, cadmium, chromium,  arsenic can have acute and chronic toxic effect on species..

Effect of industrial waste water treatment plant

Sewage may drain directly into major watersheds (like river, canal, ponds etc) with minimal or no treatment. When untreated, sewage can have serious impact on the quality of the environments and on the health of the people. In many part of the world, including United States health problems and disease have often been caused by the discharging untreated water. Such water is responsible for spreading of disease, fish kills and destruction of other forms aquatic life.  The industrial waste water treatment plant has a serious impact on all  living creature and can negatively affect the use of water for drinking, household needs, recreation, fishing, transportation and commerce. This water is using in our lands. It causes the decrease in food productivity of the land. Pathogens can cause a verity of illness. Some chemical pose risks even at very low concentration and can remain a threat for long period of time because of bioaccumulation in animal or human tissue. Waste water from fertilizer plant contains nitrogen oxides (NOx), carbon-di-oxide(CO2).This is responsible for liver and kidney damage. At last we can say waste water can be a life destroying cause for living creature and also for our environment.

Waste Water Characteristics and target parametres

Effluent characteristics                                       Target

pH                   :           8.0 to 9.0                                                         7.0 to 7.5

DO mg/L         :           0                                                                      4.5 to 8.0

BOD mg/L      :           300 to 500                                                       < 30

COD mg/L      :           900 to 1700                                                     < 200

TDS mg/L       :           200 to 1000                                                     < 2100

TSS mg/L        :           Not Specified                                                  < 30

Temperature    :           Not Specified                                                  < 37 °C

Discharge Norms

DoE norms,                                                    BSR Guidelines

pH                   :           6.0 to 9.0                                                         6.0 to 9.0

DO mg/L         :           4.5 to 8.0                                                         not specified

BOD mg/L      :           ≤ 50                                                                 ≤ 30

COD mg/L      :           ≤ 200                                                               ≤ 200

TDS mg/L       :           ≤ 2100                                                             not specified

TSS mg/L        :           Not Specified                                                  ≤ 30

Temperature    :           Not Specified                                                  ≤ 37 °C

Industrial Waste Water Treatment Plant

The most effective solution of this problem is to use effluent treatment plant (ETP) in each individual factory. Water treatment describes those processes used to make water more acceptable for desired end use. These can include as drinking water, industrial process, medical and many more uses. 70% of Israel’s irrigated agriculture is based on waste water treatment. The goal of water treatment plant is to existing contaminants in the water or reduces the concentration of those contaminants. So the water becomes fit for use. One such use water is returning that has been used back into the natural environment without adverse ecological impact.  ETP is essential to save our lives and also the environment. For the future generation to be safe and secure, we should keep the water safe. Use of ETP will save a huge amount of water and as well as money too.

From the above discussion we can say, to save our world form undesired destruction we should keep the water safe and secure. And for that we must use the ETP in every individual factory. Or otherwise, one day there will be plenty of water around us, but not a single drop to use without an industrial waste water treatment plant

Md. Saiful Islam.
Confident Engineering India Private Limited,
678 /1, kurichi village, 
Madukarai Road, Sidco industrial Estate Post ,
Coimbatore – 641021 
Tamilnadu, INDIA.
 
What is WTP? Sand Filter & Water Softener Hardness Setting.

What is WTP? Sand Filter & Water Softener Hardness Setting.

How to Fix Hard Water

How to fix hard water is a major question of water treatment or water purification process.  Water hardness test is a process of removing undesirable chemicals, materials and biological contaminants such as suspended particles, dissolved particles, iron content, bacteria etc. from contaminated water.  Most water is purified for human consumption (drinking water) in the world but water purification may also be designed for variety of others purpose, including meeting the requirements of medical, pharmacology, chemical, textile and other industrial applications. A typical water treatment procedure for industrial use : Sand Filter,  Duel media filter,  Multi grade filter, Oxidation chamber, activated carbon water filter resin water filter, water softener hardness setting, Reverse osmosis system is used when it is required to remove TDS in large extent. Depending on hard water data treatment scheme is designed to submit economical offer to ensure desired quality of treated water.

Sand Filter:

Sand filter is the primary step of WTP- water treatment process for collecting pure water system from water hardness. Sand filter remove water substance from water. Sand filter remove iron from hard water and it is used for water purification.  This is very old technique so at present it is not developing broadly.

sand filter sandfilter
Sand Filter

Types of  Sand Filter :

There are three main types.

  1. Rapid sand filters
  2. Up flow sand filters
  3. Slow sand filters

Maine use of pressure Sand filter:

  1. To reduce the suspended solids very rapid level
  2. To remove the odor
  3. To get crystal clear water in outlet
  4. To reduce the turbidity

Activated Carbon Water Filter:

Activated carbon water filter is a method of filtering that uses a bed of activated carbon to remove contaminants and impurities, using chemical adsorption to provide pure water systems.  The activated carbon water filter is most fruitfull at removing chlorine, sediment and volatile organic compounds from water from water hardness. This process of activated carbon water filter remove water hardness by water hardness test

activated carbon water filter
Activitated Carbon Filter

Resin Water Filter:

Resin water filter is widely used in different separation, purification, and decontamination processes which remove water hardness from watersoft. Resin water filter works like sandfilter.

List of WTP m/c use to remove Water Hardness from Hard Water
Rasin Filter

Water Treatment Process gives pure water systems from water hardness

How do Water Softeners Work:

Water softener hardness setting is an ion exchange technique by which hardness of water is removed to supply pure water. Ion exchange is the process of water softener hardness setting to supply pure water system. This water softener hardness setting process of ion exchange will continue until all available exchange sites are filled at which point the resin is exhausted and must be regenerated by suitable chemicals.

Soft Water Store Tank :

This is a tank where soft water is stored after softner filter.

Total hardness

Burette

0.02 n edta solution

Conical flask

 X ml of sample

  • 2-3 drops ammonia  buffer solutions
  • Pinch of drops of eriochrome black-t

Titration

Sample   vs    0.02 n edta  solution

Endpoint

Pink color changed to sky blue

Calculation

Titration value ×0.02 ×50×1000

X ml of sample

X mlTitration valueCalculation-ppm
25AAx40
50BBx20
100CCx10

Calcium hardness

Burette

0.02 n edta solution

Conical flask

  • X ml of sample
  • 2-3 drops 1 n naoh solution
  • Pinch of muroxide indicator

Titration

Sample  vs    0.02 n edta solution

Endpoint

Pink color change to purple

Calculation

 Titration value ×0.02 ×50×1000

X ml of sample

XTitration valueCalculation- ppm
25AAx40
50BBx20
100CCx10

Magnesium hardness

Total hardness – calcium hardness – ppm

 Total alkalinity-methyl orange alkalinity

Burette

 0.02 n sulfuric acid solution

Conical flask

  • X ml of sample
  • 2-3 drops methyl orange indicator

 Titration

Sample vs    0.02 n sulfuric acid solution

Endpoint

Golden yellow to red orange color

Calculation

Titration value ×0.02 ×50×1000

X ml of sample

XTitration valueCalculation
25AAx40
50BBx20
100CCx10

 Phenolphthalein alkalinity

 Burette

0.02 n sulfuric acid solution

 Conical flask

  • X ml of sample
  • 2-3 drop of  phenolphthalein indicator
  • Appearance of pink color

Titration

Sample  vs 0.02 n sulfuric acid solution

 Endpoint

Disappearance of pink color

Calculation

                 Titration value ×0.02 ×50×1000

                          X ml of sample

XTitration valueCalculation- ppm
25AAx40
50BBx20
100CCx10

Acidity

 Burette

0.02 n sodium hydroxide solution

 Conical flask

 X ml of sample

  • 2-3 drop of  phenolphthalein indicator
  • Solution is colorless

Titration

Sample  vs 0.02 n sodium hydroxide solution

Endpoint

Appearance of pink color

Calculation

 Titration value ×0.02 ×50×1000

X ml of sample

XTitration valueCalculation- ppm
25AAx40
50BBx20
100CCx10

Free residual chlorine

Burette

 0 .025 n sodium thio sulfate solution

Conical flask

  •  ml of sample
  • 5 drop of 100 % acetic acid
  • Pinch of potassium iodide
  • 2-3 drops of starch indicator
  • Solution turns blue

Titration

  Sample vs 0 .025 n sodium thio sulfate solution

 End point

Disappearance of blue color

Calculation

Titrate value x 0.025×35.45×1000

X ml of sample

XTitrate valueCalculation-ppm
20AA x 35.45
50BB x 17.7
100CC x 8.8

Chloride

Burette

0.027 n silver nitrate solution

Conical flask

  • 5 ml of sample
  • 4-5 drops of potassium dichromate as a indicator

 Titration

Sample  vs 0.027 n silver nitrate solution

Endpoint

Yellow color to brick red

Calculation

Titrate value x 0.027×35.45×1000

X ml of sample

XTitrate valueCalculation-ppm
2.5AAx382.86
5BBx191.43
10CCx95.715

Delivery Pump :

Soft water is sent to different section like dyeing and washing from soft water store tank. To ensure smooth running of both process and machinery distribution of water to the system has to be at the right quantity and the pressure. Water Treatment by means of reverse osmosis requires high pressure and accuracy. Regulation must be a fast and smooth response to change in operating conditins – e.g. Clogging. In order to meet this we have developed a unique mix and match approach – for example customized pumps that can handle high inlet pressure.

Engr. Kh. Mashiur Rahman, Garments Auto Machine Technologist, Web: www.autogarment.com, Email: [email protected], Cell: +88 017 92 52 53 54

 

WTP Commercial Water Filtration Systems. A Pur Water Filter

WTP Commercial Water Filtration Systems. A Pur Water Filter

Commercial Water Filtration Systems

WTP is stand for Water Treatment Plant which is used as water purifier. Commercial water filtration systems is very important for Garments and Textile Industry. In case of textile wet processing water is required for dyeing, printing, finishing etc. At first water is collect from soil or river which contain bi-carbonates, sulphates, chlorides etc is called hard water. Hard water is not applicable directly  for textile and garments industry. Removing the substance of hard water is called soft water. Soft water is used in textile and garments industry.

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