What is Sample Warping Machine? Raw Material

What is Sample Warping Machine? Raw Material

by | Apr 10, 2019 | Yarn & Knitting

Sample Warping Machine

List of similar installed Sample Warping Machine in universities/industry in Pakistan and worldwide with their contact information List of trained engineers available for after sale service/maintenance Additional Points: …

Specification of Sample Warping Machine

The Customer shall be liable for and fully indemnity the Company against all duties, taxes, and import levies, deposits, demurrage or outlays of any kind levied in any part of the world in connection with the goods. When goods are accepted or dealt with by the Company upon instructions from the Customer to collect freight, duties, charges or other expenses from the consignee or any other person, the Customer shall remain responsible for paying the same if they are not upon delivery paid by such consignee or other person.

  • 3materials: Cotton, Polyester Cotton, Kevlar, Carbon, Glass, Jute or similar
  • Sample Warping Machine al Working Width: 850 mm or higher
  • Drum Circumference: 2000 mm or more
  • Sample Warping Machine Speed: 350 m/min or higher
  • Stop motion
  • Maximum number of threads: 5200 or higher
  • Warping beam length range: 3 meters (min.) — 7 meters (max)
  • Automatic Colour Selectors: 4
  • Touch Screen Panel
  • Integrated Beaming Unit
  • Stationary Creel: 4 or more accumulators
  • Number of weaver beams: 4 or more
  • Stationary hook system for better grip of synthetic yarn
  • Warping with ring technology
  • Equipped with 5 leasing rods and 2 leases
  • Setup for knotting
  • Power back up for emergency shut down in safe mode
  • Real time data acquisition / analysis system (fixed)
  • All parts / accessories required to make machine operational on site

Raw Material

The Customer warrants the accuracy of all descriptions, values and other particulars furnished to the Company for customs, consular and other purposes. A document signed by the Company but prepared by the Customer shall under no circumstances by evidence of the condition or the correctness of the declared nature, quality, quantity or weight of the consignment at the time of receipt by the Company.

In the case of livestock the Customer further warrants that there has been and will be no breach of the international Air Transport Association Live Animal Regulations, a copy of which the Customer acknowledges having seen and by which is destined for the purpose of these Conditions.

The customer will fully indemnity the Company against all losses which it may suffer and all penalties and expenses which it may sustain by reason of the breach of any warranty given by Customer. The words “goods” shall include livestock in these Conditions where the context so admits.

We sale Garments Accessories Software

  • Color NO: be brighter
  • Design NO: fabric must be well straight respecting the grain
  • Stripes width OK
  • Quality OK
  • Color NO: to be darker
  • Design NO: fabric must be well straight respecting the grain
  • Stripes width OK
  • Quality OK
  • Color NO: too grey and blue
  • Design NO: fabric must be well straight respecting the grain
  • Stripes width OK
  • Quality OK
  • Color NO: too grey to be brighter
  • Design NO: fabric must be well straight respecting the grain
  • Stripes width OK
  • Quality OK
  • Color NO: too yellow
  • Design NO: fabric must be well straight respecting the grain
  • Stripes width OK
  • Sample Warping Machine Quality OK

Finished Product Order Process:-

  • On getting the inquiry from the customer, the below points to be clarified:-
  • Customer’s FSC Claim requirement
  • LOGO sizes and logo placements
  • Other specs like GSM etc.
  • Upon clarification of above, the Logo has to be down loaded from FSC Websight and make the lay out and place the logo on the product and send to SGS Sri Lanka for approval.
  • The record will have to be preserved with:-
  • Upon approval of the logo and lay out by SGS Sri Lanks the approved logo and lay out to be distributed to Design Dept, production floor and QA Department.

Sampling And Bulk

  • Paper requisition has to be issued by production floor to Store for samples.
  • On each issue of the Paper requisition, store has to be attached the updated paper inventory report.
  • After approval of the sample, production floor will issue requisition for bulk paper requisition.
  • Store will update the latest paper inventory report upon issuing the paper for bulk.
  • Distribution of the latest inventory report:

QA Audits

  • Qa Audit to be carried out in line production.
  • QA Inline Audit report to be preserved with QA and Production floor,
  • Upon completion of the production, the final inspection to be carried out by QA and distribute the Final Inspection report to MR and Production floor and store.

Delivery Documents To Prepared:-

  • For delivery the below documents to be prepared.
  • Commercial Invoice
  • Packing List
  • Challan
  • All documents must show :
  • FSC JOB number
  • FSC Claims
  • Delivery Quantity
  • GSM etc.

Conclusion

End of Sample Warping Machine article. Highlights the points on the orders of offset printing goods to be executed at our off-set printing unit.

What is Direct Warping Machine? How It Works?

What is Direct Warping Machine? How It Works?

by | Jul 19, 2017 | Spinning

Direct Warping Machine

Warping is the process Where ends form a numbers of cons cheeses are collected to form a sheet of yarn comprising of pre-deter mind numbers , length, tension and with which goes to form the weavers beam. Yarn in the sheet will be of some tension, uniform spacing and parallel to each other and will be wound on to a beam called warpers beam.

Direct Warping Machine Specification

  1. Machine Name : Direct warping machine.
  2. Country origin : West point, USA
  3. Model No. : 701
  4. No. of machine : 01
  5. Creel capacity : 434
  6. Speed of the machine : 600 meters / minute
  7. Production capacity per day: (49X1380X.45) =30429 mts (Considering the product mix 5% of 16 Beam of per set and 95% of 12 Beam per set)

Down Time:

01.  Beam load and unload 5 Min (After 12000 Mts.)
02.  Knotting Machine Time 30 Min. (After 4 Beam) 
03. Yarn Mending Time 1 Min. (10 Times in 12000 Mts.)
04. Yarn Setup time  60 Min. (Daily one time) 
05.  Speed Raising time 45 sec (from 0 to 600 Mts.)

Prerequisites for warping process:

The following precautions should be taken during warping process:

  • To form a precaution sheet of yarn specified length and width the individual end of the sheet should be spaced uniformly across in almost uniform tension.
  • All the ends in the sheet should be wound all most uniform tensions.
  • Density of the beam should be controlled not by in creasing yarn tension but by adjusting the pressure roll on the beam.
  • The yarn sheet of beam should not have fault such as missing ends, slack ends, fluffier wild yarn, high variation in tension between ends, which will causes end breaks or defects at subsequent process.

Equipment used:

Following equipment are used in warp m/c:

The details of Direct warping machine used at Auto Denims Limited are as follows:

Manufacturer  : west Point Foundry & Machine Company

Order No.        : B. 85648

Creel capacity             : 434

Key accessories:

The key accessories used for direct warping machine are as follows

  • One small weighting scale
  • 60 wrapper beams

Safety:

Following maintain are used in warp section:

  • Smocking is strictly prohibited in the factory permission
  • Never touch the machine or its parts while it is running; only the authorized person can operate the machine.
  • Following the safety instructions mentioned on the machine.
  • Do not put hands on the beam while running the machine
  • Do not used compressed air on yourself
  • Put sign on when the maintenance work of the machine is going on.
  • Do not operate the machine wearing loose dress that could get entangled in the rotating parts
  • Put the musk on the nose & mouth while running the machine.

Machine set up:

Set up parameterRangeSet value

 

 

Warping length1-99,999Based on yarn count, wrapper beam capacity & order quality
Cone/cheese no. in the creel325-410Based on customer’s fabric Construction
Machine speed1-800650m/min. based on yarn count and quality.
Stop motionm-secondDo not need adjustment
Supply Pressure1-8 bars5 bars
Beaming Pressure1-16030Psi
Press roll Pressure1-16030Psi
Carrier roll Pressure1-16050/55Psi
Hydraulic Pressure0-4016Psi

Operation staff for warping section:

Production Executive

Supervisor

Operator

Helper

  • Check list before operation following points prior to:
  • Operator must check quality in teams of count, material, and color, mo mixing in allowed
  • Count the cone/chesses, weight/length variation and finally set the warping length for minimizing wastage and maximum warping length
  • Check the supply pressure, beaming pressure, press roll pressure carrier roll & hydraulic pressure
  • Check the number of ends in the creel
  • Check the setting of warp length and weft length correction factor.
  • Check the warping beam & yarn available.

Working Procedure:

Based on the production programs operator collects greige yarn from the store as per requirement count, name of yarn manufacturer, yarn lot & quality

The machine operator, creel men and helpers open/break the yarn cartons/bags and place the cones/chesses on the creel as per program and draw the head end of each cone/chesses through the hole of vertical dise, tension dise, yarn guide, stop motion device and then through expanded, comb of beaming unit.

The creel and Direct Warping Machine setting are done according to the requirement as per operating instruction.