Multi
Language operation system (Chinese), English,)
Model: HD:-7 New Technology High Speed Type
Intake Body European Quality Embroidery Machine.
915 (360*500*750mm)
Normal Flat With Double Sequin Embroidery Machine, 9 Needle, 15Head, 36cm Head
to Head distance, 50cm Alternative system, pantograph with 75 cm Working area
only
USB Port for data transfer.5’’ LCD Model (328) Color Monitor latest Beijing DAHAO Brand Copy Dahao Computerized Control system.
Frame protection, use better quality 02 sets dhaho Servo Motor for X-Y direction.
Main motor 2.5 KW dhaho.
Max speed : 200-850 RPM.
High Speed Single Cam Double Reciprocator, With Jam Motor.
Arm-80mm.
Rotary hook(Hirose Japan) and Haya bobbing case.
5 Cm belt(S 5m).X – 2Belt & Y – 4 Belt.
300 x 300 x 10mm beam, Down beam large size with 2 L support.
1. Machine voltage
consumption: Three phase 380 or single phase 220 voltage, 50 HZ, 3 KVA
2. Machine Power capacity:
Our machine power capacity is 3.0 KW.
3. Machine RPM: Our machine
RPM 200-850.
4. Machine color: Our
machine color is Tajima Green color.
Terms &
Conditions:
1. Terms of
payment : By an irrevocable 100% L/C at sight. Transshipment allowed but
partial shipment not allowed. Other charges of outside of Bangladesh and local
factory site will be at beneficiaries A/C.
2. Country of Origin: China.
3. Packing Plastic Packing,
Two sets machine in one container.
4. Warranty : 1 YEAR.
5. HS Code : 84479000.
6.Inspection: Buyer
inspection to be final.
7. Shipment: Within 30 days
after receipt of original L/C.
8. Destination: UP TO FLOOR.
9. Brand JIADAI.
10.Payment Type: 100% CASH.
COMMON EMBROIDERY DEFECTS
Bunching at Corners
DESCRIPTION: Where the corners of lettering or shapes are not sharp and crisp but are bunched up or distorted. Usually caused by too much thread in the corners due to poor digitizing. This includes: 1) Not using appropriate stitch selection, 2) Not using “Short” stitches in corner, and 3) Poor stitch balance – thread too loose.
SUGGESTED SOLUTIONS: Generally, can be corrected by digitizing properly: 1) Using appropriate stitch selection, and 2) Using “short” stitch cornering, and 3) Correcting stitch balance.
Embroidery too Thick
DESCRIPTION: Where the embroidery is too thick and uncomfortable. Can be caused by too high of a stitch density or not using the correct backing for the application.
SUGGESTED SOLUTIONS: Generally, can be corrected by: 1) Digitizing properly (Using appropriate stitch selection, using fewer stitches, and using “short” stitches on corners); 2) Making sure stitch is balanced properly; 3) Using smaller thread size; and 4) Using the correct backing (Using correct type and weight).
Fabric Damage – Needle Holes
DESCRIPTION: Where the fabric is damaged around the corners of the Best Multi Needle Embroidery Machine . Caused by: 1) Not using the correct type and size of needle; 2) Putting too many stitches in the same location; and 3) Not tearing tear-away backing properly, allowing the fabric to be damaged as the stitches are pulled out. SUGGESTED SOLUTIONS: Generally, can be corrected by: 1) Digitizing properly; 2) Reducing the stitch count in the corners; 3) Using the correct type and size of needle; and 3) Using a ball point needle as small as possible.
Fabric Grin Through or Gapping
DESCRIPTION: Where the fabric is seen through the embroidery design either in the middle of the pattern or on the edge.
SUGGESTED SOLUTIONS: Generally, can be corrected by: 1) Digitizing properly (Using appropriate underlay stitches, increasing stitch density, using different fill stitch pattern or direction, or compensating for “Pull” of thread by overlapping fill and satin border stitches); and 2) Using appropriate topping. Example
Missed Trims ________________________________________________________ DESCRIPTION: Where threads are left on the embroidery pattern between images or lettering. Thread trims are digitized when changing colors and when moving from one location to another using “jump” stitches.
SUGGESTED SOLUTIONS: Generally, can be corrected by: 1) Digitizing properly (Using appropriate number of trims, using appropriate tie-off stitches, or replacing trimming knives when necessary); and 2) Hand trimming missed trims using trimming snips.
Poor Coverage – Poor Stitch Density
DESCRIPTION: Where the stitch density is not thick enough and you can see through the embroidery stitching.
SUGGESTED SOLUTIONS: Generally, can be corrected by: 1) Digitizing properly (Using appropriate stitch selection, using more stitches, and using underlay stitches); and 2) Using appropriate backing & topping.
Poor Hooping
DESCRIPTION: Where the fabric around the Best Multi Needle Embroidery Machine looks distorted and does not lay flat.
SOLUTIONS: Generally, can be corrected by: 1) Using appropriate backing & topping, 2) Making sure sewing operators hoop the garment properly without stretching the fabric too much prior to putting it in the hoop, and 3) Pressing or steaming hoop marks.
Poor Registration
DESCRIPTION: Where the stitches and design elements do not line up correctly. The embroidery sewing process sews different colors at different times. If the fabric shifts while one color is being sewn, then poor registration will occur when the next color is sewn. Sometimes it is difficult to tell the difference between poor registration, poor digitizing, and fabric “grin-through” or “gapping” due to thread “pull”.
SUGGESTED SOLUTIONS: Generally can be corrected by: 1) Digitizing properly (using appropriate underlay stitches); and 2) Hooping properly (using correct backing to prevent excessive material flagging).
Poor Stitch Balance
DESCRIPTION: where white bobbin thread shows on the topside of the embroidery. Ideally, the needle thread should be held on the underside of the seam, and not ever be pulled up to the topside. Proper stitch balance can be checked on the underneath or backing side of the embroidery by looking for 2/3 needle thread to 1/3 bobbin thread on Satin stitches.
Best Multi Needle Embroidery Machine: Generally, can be corrected by: 1) Using quality embroidery needle thread, 2) Using quality pre-wound bobbins, and 3) Setting machine thread tensions correctly. End of Best Multi Needle Embroidery Machine
Top Embroidery Machines -No needle replacement records with broken parts kept.
Approved embroidery artwork and instructions are not in local language. Approval samples are not displayed at the workstation. QC check reports do not include seconds that are repaired/replaced.
Embroidery Machines are not maintained periodically. No machine maintenance schedule (catalog basis). No SOP is posted in place.
Finished cartons to be on pallets.
No policy for label control was established in this factory. Some irrelevant labels were found on the table of sewing machines.
Broken needle control policy not implemented in practice. Broken needles, redundant new needles found and pins not controlled.
The metal detector calibration process of the factory was found 9 points 1 time everyday detecting instead of request 9 points 1 time per hour.
Products must be properly checked if they have failed the metal detector check and re-checked with the metal detector afterwards.
Broken needles taped onto record incomplete and no cause given for missing parts.
Any chemicals including lubricating oil must be stored in an area of restricted access.
No smoking sign and specified drinking area were available, but it was found some workers had water in personal stations.
Lights at packing area and finished products storage area were not protected against breakage.
Quality procedure should be present in place.
Formal customer feedback system is needed to ensure that any customer comments are dealt with and implemented.
No relevant complaint handling records with root cause and corrective action etc were kept for the past 12 months.
Control points should exist for seam strength, tension strength, needle control, polybag holepunch (to be included in risk assessment) as well as use for use of sharp tools and hand sewing needles.
Top Embroidery Machines Compliance Issue
Drinking water sign was not posted.
Floor west keeping area sign was not posted.
No smoking sign was not posted.
Notice board was not found.
First aid Box was not found.
Floor wise First aider , Fire fighter & Rescue team list was not posted.
PPE Use sign was not posted.
Artificial Respiration instruction was not posted.
Chemical Handling was not Maintained Properly.
Floor Evacuation Plan was not posted on Exit.
Aisles Marking & Arrow marking was missing.
Rubber mat missing under all SDB & MDB.
Fire Alarm Switch & alarm sign not posted.
Fire extinguisher user instruction was not posted every area.
Fire hose boxes/Cabinet user instruction was not posted.
01 Fire hose box found but 40 mm (1.5 Inch) pipe was missing inside the box.
Fire hose box responsible person list was not posted.
Fire Hose box sign was not posted.
Emergency light sign was not posted.
Electrical wiring go through inside the floor without cable tray and lot of thread dust are gather with the cable.
Exit light was not found.
Toilet sign was not posted.
Toilet (Number of toilet) layout was not posted.
Drinking water test report was not posted.
Drinking water sign was not posted.
Floor west keeping area sign was not posted.
No smoking sign was not posted.
Notice board was not found.
First aid Box was not found.
Floor wise First aider, Fire fighter & Rescue team list was not posted.
PPE Use sign was not posted.
Artificial Respiration instruction was not posted
Chemical handling was not maintained properly
Floor Evacuation Plan was not posted on Exit.
Aisles Marking & Arrow marking was missing.
Fire Alarm Switch & alarm sign not posted.
Fire extinguisher user instruction was not posted every area.
Fire hose boxes/Cabinet user instruction was not posted.
01 Fire hose box found but 40 mm (1.5 Inch) dia pipe was missing inside the box.
Fire hose box responsible person list was not posted.
Emergency light sign was not posted.
Exit light was not found.
Electric wiring found inside the Central Raw Material Store.
“Light not used without protection” sign (Bengali & English) was not posted in storage area for Top Embroidery Machines
Best commercial embroidery machine have important parts-thread tension system adopts intelligent thread caution that can detect up & down thread in just few stitches. The machine automatically switches head, embroidery methods, and automatic color change, automatically adjusts the needle heights and patterns and has winding function, sequin embroidery function and auto mending function. The ring embroidery generally includes six colors; the flat embroidery includes 9 colors, helping your embroidery machines to achieve fine embroidery results. It is equipped and improved tension system assure same formed and overflowing embroidery effect while adopting short stitch & long stitch that is already passed patent application. Drive system for frame adopts servo motor in x & y drive shaft, precise control, stronger power. Low sound, fast response, you ideal choice. Adopting Dahao C88 Touch screen control system, clear display, support Chines, English, Korean, Spanish, Arabia, and so on language . USB input facility. Bridge structure, aesthetic appearance, save vibration of working in effective. Best Commercial Embroidery Machine is adopting senior paint baking process that improve the hardness of surface, luster, anti- yellow shade, lift of paint. All are 5 times more than normal. Adopting advanced & mature high speed head, save sound & rate of thread break off .
Characteristics of Mixed SequinCommercial Embroidery Machines:
Commercial Embroidery Machines have 10 inches LCD monitor the operation directly and easily
It can be added equipment with Double Sequin Embroidery and Double twist.
The special head and normal head of commercial embroidery machines can be changed automatically or manually.
The normal embroidery, taping , cording, zigzag and sequin can be realized by tajima san diego
The initiating shelf in domestic can prevent machine body vibrating, the table-board can be able to bear heaviness. So the shake is very tinny when the machine is working.
Mixed Commercial Embroidery Machines
The special bead function, the biggest bead is 4mm in diameter of tajima san diego
The computer operating system, the design displayed in synchronous.
The chenille embroidery and chain embroidery can be changed automatically.
The speed of sequin embroidery can reach 690RPM when the machine run.
The bed plate sustentation of commercial embroidery machines adopts the roof beam that support in order to ensure the table of board level.
The former operate surface of sequin embroidery is to be quite firm. and be able to bear heaviness without shrinkage.
Commercial embroidery machines are suitable to widen out the workbench.
Feature of Mixed Professional Embroidery Machine:
Auto thread trimming of professional embroidery machine
Auto repeat of embroidery
Adjustable speeds
Manual color change /frame moving
Limit protection of professional embroidery machine
USB/pen drive system facility for professional embroidery machine
Paper tape. Dist floppy compatibility
Display function
Stopping for trouble
Frame protection
Mixed Professional Embroidery Machine
Detecting thread broken
Sticking cloth embroidery
Auto control of diving heads
Pantograph and rotating of design
Complementary with auto, manual color changing
Embroidery of combined design
High/low speed idle running
Design management function
Auto return to the stop, original
Professional embroidery machine have power of protection
Sharp Tools Policy of Commercial Embroidery Machine Factory:
Examples of sharp tools are: Scissors, Clippers, Kimbal/Tag guns, Knives, Drillhole spikes, Notch punchers, Tweezers, Cutting pins (if used on stripes, plaids and checks).
The use of pins, staples, sharp tools and other metal products should be restricted throughout the commercial embroidery machine factory.
All sharp tools must be accounted for and issued to the workforce by a nominated person (e.g. supervisor of each section) with a cross reference to stock levels of that particular tool to ensure full traceability at all times.
A ‘One in, one out’ distribution system must be established to minimise the loss of tools, potential injury to employee’s and the risk of tools being boxed in cartons and shipped and or lost in product presentation boxes and or pockets or lining of product.
All sharp tools must be handed out to the workers by a nominated person at the beginning of each shift and must be collected at the end of each shift. Counted and signed for by the nominated person/supervisor in charge.
Kimbal/Tag guns should be individually numbered and/or named per worker.
This distribution system must be recorded (s. attached daily in/out log), detailing workers names, their signature and numbers of tool issued/returned and records must be kept for a minimum of 3 years from shipment date in case of a legal claim.
All tools of commercial embroidery machine factory must be securely attached to the workstation (machines, tables, benches and inspection areas) by cord as possible to tool type, but holes can be drilled through wooden handles and location and condition must be verified daily.
Scissors and clippers can be left permanently at work stations and sewing machines, providing they are secured and cannot be removed by the operator.
Scissors and clippers must NOT be worn around the neck or wrist as this is a safety hazard for the employee’s in case they trip and injure themselves.
There must be a documented control system for the issuing and collecting of scissors and clippers.
The employees must not remove their tools at break, lunch or dinner times in order to avoid them becoming lost or leaving the factory premises.
The floor supervisor must check at least twice a day that they have not been removed without permission and keep a record of how many pairs have been issued, as per the count in/out log process.
Any blades or other sharp cutting tools are NOT to be used within the factory floor. Snap blades are not permitted as they can break easily, cause injury and get lost in product, packaging and or cartons. They may also cause damage to product, injure employee’s working in our customer’s warehouses, stores or a customer.
It is the supervisor’s responsibility to remove any such items from the workers immediately if found.
Metal must not be used as sewing guides and or templates for pressing around to manage a shape, e.g. pockets. If guides are required thick card and or plastic should be used. Cut thin metal can cause injury, split and break off into a small piece and become lost in product, packaging and or cartons, which may damage a product: or injure employees at our customer’s warehouse, stores or a customer.
Any small metal waste including cutting blades must be controlled by using specific sharps boxes for storage and disposal. The self locking and sealable containers are made of plastic, so that the sharps waste cannot easily penetrate through the sides. The unit is designed so that the whole container can be disposed of with other biohazardous waste. Single use sharps contain of various sizes are sold throughout the world. These are coloured red and labelled for biohazardous sharps waste.
The use of pins is not acceptable in any products of Buyers and should be avoided throughout the factory (incl. sample room, cutting, sewing, inspection, packaging or any other areas where garments/components are being handled).
Avoid using pins for laymarker attaching, to cover collar points of light colour collars with fabric cuttings or marking faults etc. Please find alternative material options, e.g. using weights for the laymarker attach, plastic clips when covering collar points, marking faults with stickers or tie the affected area into a knot etc.
Where pins are used in packaging for other customers this must be done in a separate area quarantined from any other production and the issue of pins must be controlled.
Pins/staples must not be used to assemble cartons.
Suppliers who manufacture of commercial embroidery machine ties are permitted to use pins during make-up. However they must follow the broken needle control, control of hand sewing needles and metal detection policy.
The use of staples should be avoided in the factory environment. This includes on incoming goods, cutting room, sample room, packing or on any paperwork used on the factory floor.
Threading wires should be kept by the mechanic and if they are needed by the worker again they should be kept in a controlled environment and counted in and out at the beginning and end of a working day by a nominated person.
Machinists must not be allowed to keep screw drivers or any other tool for altering machine settings in their machine draws, these must be kept at all times by the mechanic and or supervisor in charge authorised to amend machine settings.
Tools collected at the end of the day and spare parts should always be kept away from the factory floor in a safe and secure environment, i.e. locked away in designated cupboards which only the nominated person/supervisor has access to. The record log of tool issue should be kept in the designated cupboard.
It is the supplier’s responsibility to ensure this policy is applied to embroidery, appliqué, printing etc. operations whether in house or at another site.
How Mixed Multi Needle Embroidery Machine Works:
Electronic Control: The machine adopts 10-inch true color display screen, USB pattern input, real-time pattern tracking capability, and emergency stop (machine) operating function.
How Embroidery Machine Works
Embroidery Quality: The machine integrates flat embroidery, ring embroidery, taping embroidery and sequin embroidery into one machine, making the embroidered mouth more rich and gorgeous. The machine is also equipped with independent mending and embroidery features, helping your embroidery machine to achieve fine embroidery results.
Frame Body: Independently controlled ring embroidery D-axis, H-axis, needle rod upgrade, trimming and taping: M axis, presser foot and rocking beam. Real high¬speed ring embroidery: 650RPM, taping embroidery: 750RPM, flat embroidery: 850RPM. Increase the structural stability of the body frame and make the whole machine and its appearance more beautiful.
Linear Drive: The machine adopts the full servo motor system, making the embroidering more gentle and stable.
Accessories: platen support and chassis, computer manual, atlas of spare parts, toolbox, automatic coil for multi needle embroidery machine.
The embroidery group or combination embroidery is the new embroidery function developed on the basis of the abc embroidery series platform which features for its stable performance. The combination sewing and embroidery machine function includes three functions, such as extension of embroidery range, increase of color number at embroidery and increase of both embroidery rang and color number. We will provide the detailed operation procedure and method on setting each function base on embroidery group.
2. How to do Machine Embroidery Group:
It described below how to do machine embroidery group shortly –
2.1. Embroidery Garden and Grouping Method:
The embroidery garden and combination embroidery can divide 2,3,4, or random heads in a group. You can take reference from the following figure.
Embroidery Group
2.1.1. Embroidery Garden and Meaning of Grouping Method:
Embroidery garden with the meaning of grouping method is given below –
2 Head in a Group: Make 2 neighboring heads in one group, the head with odd number are the 1st group, the head with even number are the 2nd group. It is suitable to the design that needs two heads to work together.
3 Head in a Group: Make 3 neighboring heads in one in one group that means the Group 1 contains the head No. 1, No.4, No.7…., Group 2 contains the head No.2, No.5, No.8….., and Group 3 contains the head No.3, No.6, No.9. It is suitable to the design that needs 3 heads to work together.
4 Head in a Group: Make 4 neighboring heads in one in one group that means the Group 1 contains the head No. 1, No.5, No.9…., Group 2 contains the head No.2, No.6, No.10….., and Group 3 contains the head No.3, No.7, No.11….., and group 4 contains the head No.4, No.8, No.12 . It is suitable to the design that needs 4 heads to work together.
Random Heads in a Group: Make random head in a group. For an example, Group 1 contains head No.1, No.3, No.7, and Group 2 contains head No. 4, No.6, No.10. It is for embroidering for special deign.
3. Combination Sewing and Embroidery Machine :
The combination sewing and embroidery machine function includes three functions,
Extension of embroidery range of embroiderygarden
Increase of color number at embroidery
Increase of both embroidery rang and color number
3.1. Introduction of Extension of Embroidery Range:
In order to achieve the purpose for extending the embroidery range, user can use several heads to embroider one design together to make embroiderygarden , whose range is so big that it is unable to be done by one head.
For example, use “2 Head in a Group” method to extend the embroidery range. Use two heads to do one design together, whose range shall be within the coverage of two heads.
Embroidery Rang
3.2. Introduction of Embroidery Color Combinations:
In order to achieve the purpose for of Increasing of embroidery color combinations , user can use several heads to embroider one design together, whose range is much that it is unable to be done by one head.
For example, use “2 Head in a Group” method to increase of embroidery color number. Use two heads to do one design that has 18 colors and each head has 9 colors.
3.3. Increase of both Embroidery Rang and Embroidery Color Combinations :
In order to achieve the purpose for of both embroidery rang and embroidery color combinations number, user can use several heads to embroider one design together, which cover such as large range and has so much color that is unable to be done by a single head. The embroidery thread colors are also installed in this system.
For example, use “4 Head in a Group” method to increase both embroidery color combinations and the embroidery range: Use four heads to do one design that has 18 colors and is within the range of two neighboring heads. Each head has 9 colors. It is equipped with embroidery floss colors.
Both Color and Range
This system manufacturing embroidery machine including this Embroidery Group feature.
There are many tyeps ofembroidery file format software is developed like singers, dst file format , melco japan, Elna, husqvarna, toyota, bernina etc . All manufacturer of embroidery software company e.g. Bernina Software have develop their own file format system for the machines. They have developed also common types of file format as it can be compatible with other machines. Bellow shown different types of embroidery file format with brand.
Embroidery File Format
Brand
.ARD
Bernina artista, OESD
.ASD
Melco
.CND
Melco condensed
.CSD
POEM, Singer EU, Viking Huskygram
.DST
Tajima
.EMB
Wilcom
.EMB
Elna Expressive
.EXP
Bernina, Melco
.GNC
Great Notions Condensed
.HUS
Viking Husqvarna
.JEF/JEF+
Janome, New Home
.OEF
OESD Condensed
.PCD, .PCS, .PCQ
for pfaff embroidery software
.PEC, .PEL, .PEM, .PES
Baby Lock, Bernina Deco, Brother, Simplicity
.PHB, .PHC
Baby Lock, Bernina Deco, Brother
.SEW
Elna, janome uk, New Home, Kenmore
.SHV
husqvarna embroidery machine
.STI
Toyota financial/Data Stitch
.STX
Toyota/Data Stitch
.VIP
VIP Customizing
.VP3
Pfaff
.XXX, .zdf
Singer, Compucon
Husqvarna Package
Convert Embroidery Files :
There are many software is developed to convert embroidery files . We can convert embroidery files system form elna to melco japan, melco japan to elna, ASD to singers, singers to ASD, husqvarna to toyota, toyota to husqvarna etc. In flowing way we can convert embroidery files –
.ARD to .ASD and vice versa .ASD to .CND and vice versa .CND to .DST and vice versa .DST to .EMB and vice versa .EMB to .EXP and vice versa .EXP to .GNC and vice versa .GNC to .HUS and vice versa .HUS to .JEF/JEF+ and vice versa .JEF/.JEF+ to .OEF and vice versa .OEF to .PCD, .PCS, .PCQ and vice versa .PCD, .PCS, .PCQ to .PEC, .PEL, .PEM, .PES and vice versa .PEC, .PEL, .PEM, .PES to .PHB, .PHC and vice versa .PHB, .PHC to .SEW and vice versa .SEW to .SHV and vice versa .SHV to .STI and vice versa .STI to .VIP and vice versa .VIP to .VP3 and vice versa .VP3 to .XXX, .zdf and vice versa