Wilcom Tajima Barudan and other software company developed embroidery software for design. For more information please contact to us – Email: autogarments@gmail.com, Cell# 01792525354. Embroidery software is the leading application for embroidery industry design and manufacturer. Embroidery software is a set of clothes of CAD/CAM tools providing a first, flexible way to make, correct, organize and stitch out embroidery design. Embroidery software company is developing a lot of software module day by day.
List of Embroidery Software:
Wilcom Embroidery Software Modules
Wilcom Truesizer – Version 2006
Wilcom Decostudio – – Version 2006
DecoStudio Lite- Version 2006
DesignWorkflow- Version 2006
EmbroideryStudio- Version 2006
CorelDRAW X6- Version 2006
Tajima Embroidery Software Modules
Tajima DG/ML by Pulse
Tajima DG15 by Plus
PluseID Automation
PluseID Networking
PluseID API Toolkit
Barudan Embroidery Software Modules
TES V3 Modifier
TES Embroidery Studio Plus
TES V3 Creator
TES V3 Professional
TES V3 Viewer
Embird Embroidery Software Modules
Basic Embrid
Studio
Lettering windows fonts
Pattern manager and converter
Digitizing tools
Embroidery from photos
Icons from embroidery files
Cross stitch
Pre-digitized alphabet
Dakota Collectibles Modules
Annthegran Embroidery Software Modules
Janome Embroidery Software Modules
Bernina Embroidery Software Modules
Wilcom Embroidery Software:
It is design to carry the high output and efficiency requirements of professional digitizer. It also allows beginner and less frequent user to become productive digitizer. Wilcom lets you edit designs at any stages or adapt existing designs for use with different fabrics and machines.
Wilcom
Features of Wilcom Software:
Now anybody can view & change embroidery files.
FREE TrueSizer e3 desktop and web app now available in willcom office
View, modify, read and convert all major embroidery files with full design scalability. Use your PC
“The world’s favourite embroidery & apparel decoration software since 1979.”Get Help & Support
Wilcom is proudly Australian Software for better embroidery works
Tajima DG/ML by Pulse is the best embroidery software solution for your business in home and abroad. With higher lettering features, special stitch effects, and stylish embroidery creation from vectors, Tajima DG/ML by Pulse has all the tools you need to make attractive embroidery. The Using Tajima DG/ML by Pulse guide provides you with the information you need to learn about and begin using Tajima DG/ML by Pulse. For a full description of features available in each level, see our marketing brochures or talk to your distributor. For more information about Tajima DG/ML by Pulse, please visit our web site at www.pulsemicro.com.
Tajima
Most of the machine settings that were once found in Tools—Configuration—User Settings—Output to Embroidery Machine and Tools—Configuration—User Settings—Stitch Generation have been moved to a new design specific Machine Format settings. Now you can apply different machine settings for a selected type of embroidery machine. Settings such as the Maximum Stitch Length, Maximum Jump Length, and Number of jumps for a trim are now stored based on the type of machine you own. We provide default settings for many popular embroidery machine types. We will talk m ore about these settings later in this document.
Tajima Outline Processor:
Edition X supports a powerful Outline Processor that allows you to modify your designs to adjust their stitch count and other settings. With the outline processor, you can set a target stitch count (absolute or percentage) and the system will automatically adjust the values of settings for Fill (Tatami) and Satin density, Fill and Run stitch lengths, and Underlay Density. There are two modes for processing designs. In the Standard mode, the values of all settings are modified by the same proportion. For example if you set a target stitch count of 80%, the system will modify each setting value by 25%. In the Advanced mode, the system will modify each setting value by different percentages, with an effort to maintain overall stitch quality as close to the original design. To use the Outline Processor, follow the steps below:
Open an Outline based file by selecting File—Open
Select the segments you would like to work with using the Outline Processor or press CTRL + A to select all of the segments.
Select Tools—Outline Processor. You will see a dialog box similar to the one below
Embird Embroidery Software:
Embirdd is Machine Independent Embroidery Software. There are 70 embroidery file formats and 20 home and industrial machine brands supported. Embroidery designs digitizing, editing, organization, lettering and more. The Embird embroidery software is 64-bit and 32-bit Windows application for computer. This software is run on Windows 8, Windows 7, Vista, XP. Embird for Windows can be used also on Mac with OS X.
Embird
Parallels Desktop for Mac and Windows are required in this case. Software turns into FULL version only after registration. The Minimum hardware requirements is 1 Gb RAM, screen resolution 800×600, True Color display mode.
Barudan Embroidery Software:
Barudan
TES is Barudan Embroidery Software. Barudan Embroidery Software software is an integrated digitizing and editing system, fundamentally strong, reliable and complete for work. It builds the core platform for guiding the creation of embroidery at each stage, always ensuring higher quality results. It is available in dissimilar levels to cater for the varying needs of embroiderers. TES is designed to fit the needs of any user; from the very novice to the most experienced professional. It is completely modular and upgradeable from the entry level Modifier to the top of the line Professional.
Barudan TES Standard Features:
Open & Save designs in a variety of formats.
View designs in Realistic Mode – a three-dimensional thread simulation view.
Resize designs using Stitch Processing.
Clean up small stitches & jumps with Design Optimization to reduce thread breaks and sewing time.
Write designs directly to Barudan CF (Compact Flash) cards.
Send designs via e-mail with a single command.
Facilitate production set up with Production Worksheets.
View all design files quickly & easily with Design browser.
Set design colors choosing directly from thread manufacturers’ color palettes and assign needles on-screen when saving to Barudan formats with Design Color Management.
Lockstitch Sewing Machine -Double Needle of Pfaff and Bernina developed for garments industries. Double needle lock stitch sewing machine which produces stitches by interlacing of two threads is called double needle lock stitch machine. In this machine, there are two needles with the needle take up lever. It also contains two bobbins. For having two needles, there are two line of lock stitch in parallel. This machine produces durable stitches and is very popular in garment industries.
Function of Double Needle Sewing:
The double needle lockstitch is the tightest and most secure stitch which makes it a good choice for stitching the inseam of trousers. It also sews box pockets on safari jackets, light jeans and pyjamas and Suitable for sewing Shirts, Uniforms, Jeans and Women Underwear.
Lockstitch Sewing Machine
Sewing Machine Parts:
The sewing machine parts of double needle lock stitch is listed here.
Bobbin winder
Presser foot
Stitch length dial
Thread take cover
Belt cover
Lifting lever
Needle bar
Paddle
Reverse lever
Machine pulley
Cone stand
Finger guard
Specification of Double Needle Lockstitch Sewing Machine:
The specifications of a double needle lockstitch sewing machine is given below –
[label type=”label” title=”Specifications Name“]
[label type=”label” title=”Specifications Value“]
Product Category
Sewing
Machine Category
Pfaff Double needle sewing
Product Name
Pfaff Double Needle Sewing Machine
Product Model
Pfaff model
Product Class
New
Origin
China/India/Others
Brand/ Manufacturer
Pfaff
Agent in Bangladesh
No/Yes
Power
380v
Temperature
Normal
Certification
SGS/Others
Production Capacity
NA
Group
Lock stitch
Stitch per minute
4000-4500
Needle name
DP X 5
Thread per inch
5”
No of needle
2
No of Bobbin
2
Seam class
Super imposed
Stitch class
300
Description
Should be error free.
Features of the Machine with Needle Bar:
The features of the machine including needle bar is stated here-
Stitches are produced by interlocking.
It has two needles and two bobbins.
Lockstitch sewing machine is very fast
Bobbin, needle bar and bobbin case are present in this machine
Threads and needle bar are supplied from cone.
Double needle sewing facility
Safety for Double Needle Lockstitch Machine:
Please keep your hair, fingers and clothes away from the hand wheel, and motor while the machine is in operation, as well as never put anything near these parts, to prevent the risk of injuries by tangled into them.
Please never put your fingers under the needles or in the thread take up cover to prevent physical injuries when you turn on the power switch or operate the machine.
While the machine is in operation, the hook rotates at a high speed. Please keep your hands away from the area of needles to prevent any potential injury to your hands. In addition please make sure to turn off the power of the machine while changing needles.
Broken needle may injure finger, eye or any where of the body and to solve it Use PPE (Needle guard, eye guard etc.).
Broken Needle
Another problem is Machine belt pulley may cause any accident. And the solution is -Use pulley cover, machine belt cover & motor pulley cover during work time.
Machine belt pulley
Pfaff Lockstitch Sewing Machine vs Operator / Supervisor:
The floors may some lines each which makes the total count of the lines to 15 in the whole unit. Since, in Bangladesh the labor cost is very low, therefore there are a lot of helpers in the lines and the automation is limited because of the same reason. That’s why one Pfaff lockstitch sewing machine is operated by one operator
The labor cost is around Tk.2400 ($34.3 or Rs.1800) per month, for a skilled operator as compared to Rs.2700 ($60 or Tk.3600) per month in India. Therefore, the automation is substituted by the use of intensive labor and the number of helpers per line is tremendously very much than most of the lines in India.
There are supervisors for each line who look after the production of the line and the proper working by the operators, in a way, supervisor is a face between the middle level management and the operators. The supervisors also take care of any problems faced by the operators and bring it to the notice of the middle level management, if needed.
Every floor has a floor manager who is assisted in his work by a junior manager and it is their responsibility to look after the production on the entire floor. The supervisors submit their hourly reports to them. The line balancing on the change of any style is also the responsibility of the floor managers.
There is a single production manager for all the 3 floors, and the floor managers report to him. It is the production managers who sees that which style has to be worked on which floor and which line and when.
Double Needle Sewing Mc – Daily Maintenance:
Done by : Operators
Supervised by: Maintenance Personnel
Needle: Check whether the needle is bent or blunt or not. If it is bent or blunt change the needle and install it under the supervision of maintenance personnel.
Rotary hook: Clean the tail of thread, dust and lint in the rotary hook and bobbin case.
Lubrication: Lubricate the machine parts where necessary.
Time required: 10 minutes.
Cleaning the bobbin case and other possible parts:
Clean the lint, loose thread and other dirt from the shuttle of bobbin and bobbin case. Besides the table and other parts which cannot effect the setting must be cleaned.
Required time: 10 minute.
Double Needle Sewing Mc – Weekly Maintenance:
Done by : Maintenance Personnel
Supervised by: Maintenance Manager
Needle – Hook point timing: Check whether the needle – hook point timing is correct or not. If there lies miss-timing then adjust it.
The check points are
Needle – hook point clearance
The height of needle from its lowest position of upward stroke when the hook point reach at the center line of needle
At the same time the distance between the hook point and the top end of the needle eye.
Required time: 10 minute.
The clearance between bobbin case holder and bobbin case holder bracket:
Check the clearance between the bobbin case and bobbin case holder bracket (1-1.5mm). Make sure that the hook will not touch bobbin case holder bracket.
Required time: 5 minute.
Adjustment of the needle and feed timing:
Check whether the adjustment of the needle and feed-timing is correct or not. If not adjust it through adjusting the timing belt.
Required time: 5 minute.
Presser foot pressure: Check whether the pressure of presser foot is proper or not. If not adjust it by adjusting the distance between the bottom washer and top of pressure bar guide bracket. And the bottom of work clamp must be kept parallel to the top of the work.
Required time: 5 minute.
Thread take-up amount:Check the amount of the thread take-up stroke, clearance between needle thread and thread take-up lever guide (.5-1 mm). Make sure that it is not more than necessary.
Required time: 5 minute.
Needle & bobbin thread tension adjustment: Check whether the standard operating range of thread take-up spring is accurate or not (6-8 mm). The tension at appropriate operating range must be checked.
Required time: 5 minute.
Needle Bar installation: It must be remembered during needle installation that the long groove of the needle is on the left and tightened with the needle clamping screw. Adjust the needle clearance and lift amount.
Required time: 2 or 3 minute
Stitch Length: Check whether the stitch length is appropriate or not. If not , push the reverse feed lever halfway down, turn the dial until desired number align the pin at top and release the reverse feed lever.
It is remembered that the number, the longer the stitch length will be and the reverse sewing device is the automatic-resetting type.
Required time: 2 or 3 minute.
Needle Bar height: It is remembered that when the needle bar is in its lowest position the reference line on the must be at the lower end of the containing the needle bar. If it is not so, remove the needle plate, loosen the needle bar connecting stud clamping screw and adjust by raising or lowering the needle bar.
Required time: 5 minute.
Adjustment of Pressure on the material (fabric): The pressure on the material during sewing must be as weak as possible, but strong enough so that the material does not slip. Adjust the pressure through loosing the adjustment nut.
Required time: 5 minute.
Feed Dog Height: The standard height of the feed dog for sewing thin material is 0.8 mm, and for medium material is 1.00 mm and for thick material is 1.2 mm (when the stitch length is set to the maximum).
Adjust the feed dog height by loosening the screw when the feed dog is above the needle plate surface and move the feed lifting arm up and down.
Required time: 5 minute.
Feed dog angle: In order to prevent puckering, material from slipping the feed dog is to be raised or lowered downward at standard angle.
When the feed dog angle has been adjusted, check to confirm that the height of feed dog has not changed.
Required time: 5 minute.
Presser foot height:The standard height of the presser foot is 6 mm when the presser foot is raised with presser foot lifter lever. To adjust the presser foot height, loosen the nut of the adjustment screw and then the presser foot adjustment screw so that no pressure will be applied to the presser foot, then loosen the set screw and adjust the presser foot height by raising or lowering the presser bar.
Required time: 5 minute.
Double Needle Sewing Mc – Monthly Maintenance
Oil replacement and other interrelated checks:
Check lubricant or oil whether that is to replace.
Check bush leakage, oil seal leakage or age, vibration of oil and the flow of oil pump more or less than setting.
Check rubber cushion seats, four corners of machine tool groove on which oil pan stands.
Required time: 10 minute
Rotary hook
Check rotary hook wear whether it is need to replace.
Required time: 10 minute.
Presser foot canal
Check its canal wear. If necessary replace it.
Required time: 5 minute.
Conclusion:
Sewing is a dominant process in the garment making, and it is still the best way of achieving both strength and flexibility in the seam itself as well as flexibility of manufacturing method. Much of the application of technology to clothing manufacture is concerned with the achievement of satisfactorily sewn seams. The objectives of sewing are the construction of seams, which combine the required standards of appearance and performance with an appropriate level of economy in production. This Pfaff Lockstitch Sewing Machine is also known as plain stitch machine. Here different type sizes of needle can be used as requirement. It is very popular in the garment industries.
