Pre Production Process In Garment Industry
Mr. AAA shared some points on fabric fault & thread issue. Mr. DDD talked about some H&M nomination of accessories issue . He came up with another point where he mentioned factory has failed to execute a wash where out sourced washing plant is doing it with ease. Also he shared his observation, as factory is not maintaining their wash recipe. Also he emphasized on fabric & accessories wastage management to improve profit margin. Mr. BBB talked about difference between planning & actual scenario when problem occurs. Proper communication he accentuated can be the key to resolve any issue. Some check lists are given below –
- Planning Receive
- Fabric Receive in Store
- Accessories Receive in Store
- FABRIC COMPOSITION
- INTERLINING
- FUSING
- MAIN LBL.
- SIZE LBL.
- SUB LBL.
- CARE LBL.
- BTN LIGNE.
- BTN & HOLE QTY.AT BODY.NECK
- BTN & HOLE QTY.CUFF.
- BTN & HOLE QTY.SLV.PLKT.
- SPARE BTN & POSITION
- BTN COLOUR
- HOLE MEASUREMENT
- THREAD
- SPI
- COLLAR WIDTH
- BAND WIDTH
- COLLAR STYLE
- CUFF STYLE
- CUFF WIDTH
- FRONT
- BACK
- YOKE
- POCKET POSITION
- POCKET WIDTH & LENGTH
- SLV.
- BTM HEM
- LOWER PART
- TOP STITCH
- SIDE SEAM
- ARM HOLE
- FINISHING
- PACK
- FOLDING SIZE
- POLY BAG
- NECK BOARD
- COLLAR INSERT
- BUTTER FLY
- PIN
- CLIP
- BACK BOARD
- CUFF PRESENTATION
- HANG-TAG
- BAR CODE
- POLY STICKER
- PAPER BAND
- Approval Receive (Counter Sample)
- Approval Receive (P.P Sample)
- Marker Requisition (CAD)
- Marker Receive (Test Cutting)
- INTERLINING (FUSE/NON FUSE/COLOUR)
- THREAD
- S.P.I
- FUSING
- BAND ROLLING
- CUFF ROLLING
- COLLAR TOP STITCH
- COLLAR CLASSIFICATION (C/WAY,B/D.C/C,HIDDDN B/D,UNDER LOOP,REMOVABLE BONE,
- CUFF HOLE & BTN QTY WITH MEAS
- BAND TOP STITCH
- CUFF TOP STITCH (ROUND,NOTCH,SQURE)
- FRONT UPR. PLKT. (FUSE / NON FUSE)
- LOWER PLACKET (ROLLING OR O/L)
- MAIN LABEL
- SIZE LABEL
- CARE LABEL
- EXTRA LABEL / SUB LABEL
- BACK TUCK / BACK BOX
- BACK OR FRONT DART
- USE LOOP / NOT USE LOOP
- FRONT SHOULDER TOP ST
- BACK YOKE TOP ST
- SLV . UPR PLKT . (POINT / SQUARE)
- SLV PLKT. HOLE & BUTTON
- SLV. LOWER PLKT.(SELF OR NOT)
- SHORT SLV .)WELTED / ROLLING)
- AFTER / BEFORE SIDE SEAM (TUCK/BARTACK)
- SLV.ATTACH (FRENCE / OVER LOCK)
- ARM HOLE TOP STITTICH (LINING USE/NOT)
- SIDE SEAM (F/ARM OR OVER LOCK)
- FEED OFF THE ARM ST WAY (LINING USE / NOT)
- SIDE SLIT (BARTACK OR NOT)
- COLLAR JOINT TOP ST .
- BUTTOM HEM (TALL / STRAIGHT)
- CUFF ATTACH (PLEAT.SINGLE /DOUBLE)
- HOLE & BUTTON THREAD
- HOLE MEASUREMENT & HOLE BTN QTY
- GARMENTS MEASUREMENT
- Pattern Receive
- Make Sheet Receive
- Marker Checking QC
- Test Cutting Start
- Printing and Embroidery Send
- Printing and Embroidery Receive
- Test Cutting Input to Sewing
- Test Sewing Measurement Report (QC)
- Test Sewing Measurement Report Receive (Sample Section)
- Balk Marker Receive
- Bulk Input Date
- End of Garment Porcess
Pre Production Process Meeting
- Mr. LLL started his speech with one of this production challenge issue , as factory has limited number of lines (9 lines) with verities of styles goes on (30-34 styles) in production line.
- He talked about obligation of 2 size set before going for bulk which is time killing in his point of view.
- Revise planning of production creates sudden problem in line balancing.
- More automatic machines are required in factory production line to improve quality.
- Some bitter experience he shared he faced during working with factory as most of the time they failed to maintain quality & on time delivery.
- He also emphasized on getting actual man , m/c , productivity from R&D Dept.
- Mr. KKK started his speech with a replay to Mr. UUU point of 2 size set issue. As factory has 85% of their orders in spandex fabric , 2 size is mandatory requirement to adjust the fabric shrinkage.
- He mentioned some good customers need line allocation which will create interest in them to do more business with factory.
- He also proposed a model line plan for size set & SMS production execution.
- He also mentioned some problem he is going through while working with factory. He also mentioned factory doesn’t have necessary dry process execution section which is now a mandatory requirement for factory orders.
- Improvement in supply chain & file management system has been came as observation.
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