Gas and Diesel Generator Maintenance Checklist

Gas and Diesel Generator Maintenance Checklist 

In order to meet gas and diesel generator maintenance to growth of production and extension of the project we immediate need the bigger capacity of Power Gas Generator Unit. This is why we are interested to improve the 900KW/1125 KVA Gas Generator.

Panel – Gas and Diesel Generator Maintenance Checklist 

• Adequate illumination available infront of DB?
• Is panel board at accessible height?
• Are Instruction Board (both) displayed on the DB?
• Electric Danger/Caution sign available on the panel?
• Are indicator lamps available and functional?
• Are Ammeters (for LT & MDB) available?
• Are Voltmeter (for LT & MDB) available?
• List and diagram (SLD) of circuits available?
• Notice for periodic inspection and testing (at LT) available?
• Are means for identification available for the final circuits?
• Are the no. of outgoing Circuit Neutral conductors equal to the no. of outgoing Circuits?
• Are means for identification available for Circuit-Neutral conductors?
• Are the no. of outgoing Circuit Earthing conductors equal to the no. of outgoing circuits?
• Are means for identification available for all of circuits?
• Is there any means inside panel to prevent excessive protective devices?
• Are Phase bus-bars used in the panel?
• Is Neutral bus-bar used in the panel?
• Is Earth Bus-bar used in the panel?
• Is Earth Bus-bar properly connected with the loads?
• Are all Phase conductors following colour code?
• Are all Neutral conductors following colour code?
• Are all Earth conductors following colour code?
• Are Neutral and Earth Bus-bar shorted?
• Is the Panel Body connected with ECC?
• Is the Panel Door connected with ECC?
• Rubber/Insulating mat available infront of boards?
• If available, adequate?
• If available, graded?
• Proper bushing/glands for incoming and outgoing cables available?
• Interlocks provided for multiple power sources (LT & MDB)?
• Is the main incomer of the panel is operable?

Generator Room – Gas and Diesel Generator Maintenance Checklist 

• No/Insufficient /Unsafe stair at the entrance of the Generator room is it true?
• Is Combustible material in the Generator room?
• Is Rains water enters into the generator room
• No/insufficient lighting inside the generator room?
• Are Lints/dirts present in the Generator room?
• Are Combustible Materials in cable trench ?
• No Cover on cable trench, is it true?
• Improper Installation of LT meter, is it true?
• Generator frame earthing not done, is it true?
• Generator frame earthing done partially (One instead two), is it true?
• Is Battery terminal is open?
• Top and bottom of the generator supply terminal box open, is it true?
• Generator supply terminal box not staled, is it true?

Substation Room- Gas and Diesel Generator Maintenance Checklist 

• No/Insufficient /Unsafe stair at the entrance of the Substation room, is it true?
• Is Combustible material in the /Substation room?
• Is Combustible material near the HT?
• Is Rains water enters into the substation room?
• No/insufficient lighting inside the Substation room ?
• Are Lints/dirts present in the Substation room?
• Are Combustible Materials in cable trench?
• No Cover on cable trench, is it true?
• Improper Installation of LT meter, is it true?
• Transformer
• X-former installed on combustible wooden stick,is it true?
• Horn gape Upper/lower part missing, is it true?
• Horn gape not aligned, is it true?
• Is Silica gel of x-former breather becomes brown?
• Transformer Breather oil pot empty, is it true?
• Equipment -earthing and systemearthing shorted?
• Huge dirt present on the top and at the bottom of the transformer
• Huge dirt present in the transformer area?
• Earthing connected with x-former body w/o lug

Spear Parts Air Compresor Ceccato

1) Oil Separator Kit

2) Oil Stop Kit

3) Cheek Valve Kit

4) Mini Pressure Valve Kit

5) Thermostatic Valve Kit

6) Pressure Switch – 600657.

7) Solenoid Valve – 599949

Temperature Meter – 600626

Thermo Switch

Piston for Minimum Valve

Seal for minimum Valve

U4 Valve

Pressure Regulator

Spear Parts For All Motor Pump:

• Coupling Rubber Bush – As Per Sample.
• Magnetic Contactor – As Per Sample.(Control Volt 220V.)
• Timer – As Per Sample.
• Pressure Controller Switch – As Per Sample.
• Really – As Per Sample.
• Pressure Gauge – As Per Sample.

Spear Parts Caterpillar Generator

• Spark Plug – 2N – 2839 – Caterpillar.
• Wire A – 7W – 8542.
• Oil Filter – IR – 0716.
• Filter Shoot – 8N – 2555.
• Element Air – 8N – 6309.
• Indicator Assay – 3E – 7238.
• NGEO (Mobil) – EL 250 SAE 40. (Change After: 1200 Hours)
• Lubricant (Grease) – 2S – 3230.

Spear Parts Petbow Generator

• Air Filter – AF – 928 M.
• Water Filter – WF – 2075.
• Fuel Filter – FS – 1212.
• Lube Oil Filter – LF – 3000.
• Diesel
• Mobil – SAE – 40.

Conclusion

We have significantly increased the production capacity by commissioning the new set of fully Gas and Diesel Generator Maintenance and Semi Auto corrugated board making machine. In addition to this we have added two color Offset printing machinery in our offset printing section. Also turning the offset printing Floor Air condition to meet buyer’s demand. Further, to meet the quality product we will have to commission high capacity Boiler. Know more about Diesel Generator Maintenance Checklist and cost.