Process Flow Chart of Letter of Credit L/C

Letter of Credit – L/C:

L/C meaning Letter of Credit. Letter of credit is done between applicant to beneficiary. This term is used in commercial department. Letter of Credit -L/C set up is the work of commercial section in garment factory. A commercial officer should have clear concept on letter of credit. It is also called Documentary Credit is a widely used term to make payment secure in domestic and international trade. That’s why Letter of Credit- L/C is very important in apparel manufacturing. We are showing a flowchart here to show the process of L/C

Flow Chart of L/C Letter of Credit

Buyer and Garments manufacturer make sales contract after agreement.

Buyer send letter of credit to buyer issuing bank

Issuing bank send prepared letter of credit to advising bank

Advising bank send letter of credit to  garments manufacturer

Garments manufacturer make shipment to buyer

Garments manufacturer prepare all document to advising bank

Advising bank send all prepared document to buyer

Flow Chart of L/C Letter of Credit 1

Requirement of garments material with specification

To inform about requirement to departmental head

Management will search for the actual requirement

Various company will response with those specification

Then the management select some offers

Then discussion will be among two management

Management will sign the agreement with the selected company / agencies

Then negotiation will take place among management / agencies

Submitting the final PI

Bank will open L/C

Flow Chart of Accessories in Garments Industry

Process Flow Chart of Accessories

All garments and textile uses different types of accessories. Accessories require for making a garments. Some example of accessorizes are care label, hang tag, button, chain, zipper, raw material, hook, etc

Received Accessories technical sheet

Received garments approved trims

Garments Accessories received

Inventory

Decision Making

Accessories Storage

Delivers to Users

Flow Chart of Garments Fabric Inventory

Flow Chart of Garments Fabric Inventory

At first Supplier will delivery product to garments manufacturers

Received the fabric from Supplier

After receive garments manufacturer will keep it in quarantine area

Then qc will check fabric quality in quarantine area

Then storing the fabric

 Physical inventory

  Make the swatch card

  Prepare proper blanket shade

 Shade segregation process

 Issuing fabric to cutting room

 Garment Fabric is separated and is stored according to lot number

Fabric store

  1. Fabric receive and issue register
  2. Fabric receive voucher
  3. Fabric delivery requisition slip
  4. Empty bag and issue register

Pattern section

  1. Order ship
  2. Cad marking
  3. Daily production report
  4. Pattern delivery register
  5. Sample delivery register
  6. Sample cutting report
  7. Record of stop production
  8. Process wise hourly report
  9. Inline inspection report
  10. SPI monitoring report
  11. Pre production meeting
  12. Fabric inspection summary
  13. Finished GSM book
  14. Finished inspection report (4 point/ report)
  15. ATL register
  16. Measurement check sheet

What is BOM? Which Information Contain in BOM

What is BOM?

BOM means for bill of material. BOM is actually contain a list of raw materials that are needed to be collect for making the garments. All bill of material should be collected before production. Garments merchandiser should be aware about shipping date.

Bill of material contains the below information’s:

  • Complete description of detail raw materials
  • Care label
  • Fabric cont
  • Emb repeats or not
  • GSM
  • Fabric Weight
  • Button construction detail
  • Construction facing
  • Detail woven – detain interlining
  • Clean finish hem on the round
  • Functona vent button
  • Coller roll
  • Pocket size
  • Detail woven sleevs
  • Construction seams
  • 5 thread safety stitch
  • Total cost of raw materials
  • Garments Supplier name
  • Product color code or color name,
  • Product code means style no
  • Buttons size or zippers length
  • Concept group
  • Product typoe
  • Raw materials Consumption of per each garment
  • The responsible person name for sourcing
  • Collar type description
  • Price of raw material
  • Fabric finish type
  • Date of sourcing
  • Stretch type
  • Stage of development
  • Cutting Width,
  • Projection cost for each item
  • Quality of product
  • Special claim
  • Comment
  • Sleeve Cuff
  • Selection code
  • Garment print type
  • Garment embroidery type
  • Sketch
  • Supplier category
  • Raw material placement
  • Quantity
  • Specification of Product

POM Description

  • CHEST POCKET WIDTH AT TOP
  • LOWER POCKET PLACEMENT FROM CF
  • POCKET PLACEMENT FROM BOTTOM HEM UP
  • BOTTOM PKT LENGTH AT CENTER
  • BOTTOM PKT WIDTH AT TOP
  • COLLAR LENGTH ALONG SEAM (V TO V)
  • BANANA COLLAR STAND LENGTH
  • 1ST BODY BUTTON FROM NECK SEAM
  • LAST BUTTON PLACEMENT FROM BOTTOM EDGE
  • CHEST POCKET PLACEMENT FROM HPS
  • CHEST POCKET PLACEMENT FROM CF
  • CHEST POCKET LENGTH AT CENTER
  • UNDERARM SEAM LENGTH
  • SLEEVE OPENING (S/S)
  • SLEEVE HEM HEIGHT
  • FRONT NECK DROP FROM HPS
  • COLLAR POINT LENGTH
  • BANANA COLLAR BAND HE
  • COLLAR LENGTH ALONG TOP EDGE
  • SHOULDER SLOPE FROM HPS
  • ACROSS SHOULDER (SEAM TO SEAM)
  • FORWARD SHOULDER SEAM AT ARMHOLE
  • FORWARD SHOULDER SEAM AT NECK SEAM
  • ACROSS CHEST 7″ FROM HPS
  • ARMHOLE CIRCUMFERENCE
  • TRUE SLEEVE LENGTH
  • BODY LENGTH FROM CB NECK
  • CHEST CIRCUMFERENCE
  • WAIST CIRCUMFERENCE
  • BOTTOM CIRCUMFERENCE
  • BOTTOM HEM HEIGHT
  • ACROSS BACK 7″ FROM HPS
  • YOKE HEIGHT FROM CB NECK
  • BACK NECK WIDTH
  • BACK NECK DROP FROM HPS

BOM Preparation Method in Garment Industry:

After confirming a garment export order garment / production/ factory merchandiser receives the details information of the product  e.g. product size, quantity, color,  style etc. from the buying merchandiser. Then he flow bill of material sheet by maintaining a specific format which normally followed in ready-made garment sector. Bill of material sheet is prepared by garments merchandisier. One thing should be noted here that garment merchandiser or factory merchandiser should provide bill of materials to the procurement department to source raw materials according to the style/product of garments.

Garments Costing Process Flow Chart

Flow Chart of Garment Costing

Here we will discuss the total cost to make a garments. “100”

Cost of Woven Garments

Fabric purchase cost

Accessories purchase cost

IT Infrastructure cost

Staff Cost

Trimming purchase cost

Production cost

Transportation cost

Commission

Total Profit

Cost of Knit Garments (Knit Composit)

Yarn Cost

Knitting Cost

Fabric Dyeing cost

Printing Cost / Embroidery cost


Accessories purchase cost

IT Infrastructure cost

Staff Cost for knit garments

Trimming purchase cost

Production cost for knit garments

Transportation cost

Commission

Total Profit

Skill of Manufacturer  

  • Capability in handling printing plants with all types of printing technologies
  • Overall knowledge of the whole business, and controlling as a General Manager- Manufacturing
  • Highly skilled operational Management with 14 years experience in operational expertise
  • Implementing and sharing Lean Principles in the operational environment to gain operational improvements find opportunities.
  • Use of analytical data in process improvements (MDI)
  • Proactively manage multicultural and Global environment.
  • Highly energetic through self-motivation to deliver expected results.
  • Target oriented leadership to increase productivity by working with different educational level people.
  • Good Team Player by nature.
  • Independent decision making through upwards and downwards communication skills, high Interpersonal relationships, Initiative and analytical mindset through experience
  • Working in highly competitive and tight working standards
  • Implementing and controlling Environmental Health and Safety work place and also working in ISO 9000, ISO 14000, OSHAS 18000 Certified Working environment.
  • Skills develop to handle Quality assurance principles, supply chain management and General administration of the whole business with high standard of ethics.
  • Working with highly unionized environment with total control on people

Factory Monthly KPI-Last month overview & next month target 

GM sir presents a comparison summery on last three month Cost, Output, HRD, Production & Quality section achievement. Sir also asking we are all departmental head should be committed to set a monthly target and we have a plan to achieve the target & it will review on monthly meeting dated on every 10th. Sir also instructed to everybody to analysis how to improve our productivity and meet the target. Please find the attach file and make sure this data in next weekly meeting on 28th april-2018.  If you want to put /add anything in your section you can do with discussion.

Daily OT status

as per our previous decision we are all agreed to minimize daily OT and maximum OT    will up to 8.00pm, If any emergency highest 10-15% will continue up to 10.00pm, In that case have to need prior  permission from top management with explanation at least  before one day. HR dept. will provide to every section head yesterday OT status by mail for understanding the last working days OT status for further necessary action

Monthly Costing  /Expenses /Budget

Comparison data on last three month costing/Expenses. Sir also instructed to everybody to make concentration below issue: How to minimize cost. Section wise monthly budget submit within dated on (25-28) every month. To control repairing & purchasing cost need to make parameter, which will review in next weekly meeting?

Types of Fabric Spreader Machine With Air Blowing

Types of Fabric Spreader Machine With Air Blowing

Types of Fabric Spreader Machine

TYPE 2130mm – Types of Fabric Spreader Machine

  • SIZE: 1200 mm x2130 mm x 850mm (Length x Width x Height) / Sheet
  • 01 AIR BLOWER DESIGNED FOR 3 PLATE x 1200MM- 1 Blower
  • CABLES, RODS, FOOTS AND ACCESSORIES ACCORDING TO MACHINE SPINNING.
  • TABLE 24000MM = 1200MM x 20 SHEET …

TYPE 1830mm

  • SIZE: 1200 mm x1830 mm x 850mm (Length x Width x Height) / Sheet
  • 01 AIR BLOWER DESIGNED FOR 3 PLATE x 1200MM- 1 Blower
  • CABLES, RODS, FOOTS AND ACCESSORIES ACCORDING TO MACHINE SPINNING.
  • TABLE 24000MM = 1200MM x 20 SHEET
Spreader Machine With Air Blowing

TYPE 2330mm

  • SIZE: 1200 mm x2330 mm x 850mm (Length x Width x Height) / Sheet
  • 01 AIR BLOWER DESIGNED FOR 3 PLATE x 1200MM- 1 Blower
  • CABLES, RODS, FOOTS AND ACCESSORIES ACCORDING TO MACHINE SPINNING.
  • TABLE 24000MM = 1200MM x 20 SHEET
Types of Fabric Spreader Machine

Note:

  1. Pls quote total price of the whole table
  2. Detailed quotation of each accessory: 1200mm air blower table / Sheet? Electric rail 1m / usd? Air blower machine / usd? 1m / usd table frame? … etc
  3. Is it possible to import each separate part of the table such as: Table top, Air blower, Electric rail, etc.?

Better Cotton Chain of Custody Guidelines

When using the Tracer your organisation must abide by the Better Cotton Chain of Custody Guidelines (attached). BCI reserves the right to temporarily and/or permanently close access to the Tracer for any organisation that is in breach of these guidelines.

Business Integrity

If your organisation is currently, or will be in the future, listed on any internationally recognised default list (e.g. ICA, CICCA etc.), BCI reserves the right to close your Tracer account. This includes organisations affiliated with your organisation. An organisation is listed on a default list when they have failed to fulfil awards arising out of contracts made subject to that associations’ by laws and rules. If your organisation (or any affiliated organisation) appears on any default list you need to resolve the issue with your counterparty in order to get your name removed, once your organisation’s name has been removed from the default list, BCI will re-open your Tracer account. It is the responsibility of your organisation to make sure

Fabric Specification

Supplier ref FR0100156B(31750)
COMPOSITION 100% Cotton Dyed Poplin
CONSTRUCTION 120×100, 50×50
WEAVE Poplin
WEIGHT 3.10oz
WIDTH FW57/58”
CUT WIDTH CW 56”
FINISH Regular
PRICE (BY Sea-CNF Chittagong ) CNF Chittagong usd 2.85/yds
PRICE (BY AIR)—CNF Dhaka base on 10000yds TBA
MOQ 6000K/order & 3000K/color
SHRINKAGE Warp -3%, Weft -3%
LEAD TIME 50-55 days
Supplier ref YR1300173A(36951)
COMPOSITION 70% Cotton 30% Linen Yarn Dyed Dobby
CONSTRUCTION 70×60, 21×15
WEAVE Yarn Dyed Dobby Stripe
WEIGHT 5.20oz
WIDTH FW 57/58”,
CUT WIDTH CW 56”
FINISH Regular
PRICE (BY Sea-CNF Chittagong ) CNF Chittagong usd 3.20/yds
PRICE (BY AIR)—CNF Dhaka base on 10000yds TBA
MOQ 6000K/order & 3000K/color
SHRINKAGE Warp -4%, Weft -6% to 8%
LEAD TIME 50-55 days base on order confirmed